CN206783978U - A kind of energy-saving multi-sectional textile oven - Google Patents

A kind of energy-saving multi-sectional textile oven Download PDF

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Publication number
CN206783978U
CN206783978U CN201720608623.6U CN201720608623U CN206783978U CN 206783978 U CN206783978 U CN 206783978U CN 201720608623 U CN201720608623 U CN 201720608623U CN 206783978 U CN206783978 U CN 206783978U
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China
Prior art keywords
cloth
drying chamber
energy
shaft
main shaft
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Expired - Fee Related
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CN201720608623.6U
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Chinese (zh)
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金伟杰
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Individual
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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Abstract

The utility model discloses a kind of energy-saving multi-sectional textile oven, including cloth releasing mechanism, fabric winding machine structure, baking oven, heat recovery system and controller, the baking oven includes spray chamber, drying chamber eases up cold house, between spray chamber and drying chamber, drying chamber is separated between gentle cold house by dividing plate, dividing plate is provided with the through hole passed through for cloth, the drying chamber includes first paragraph drying chamber, second segment drying chamber and the 3rd section of drying chamber, the heat recovery system includes heat exchanger, water pump and bathroom water butt, the heat exchanger includes housing and heat exchange core body, heat exchange core body includes fin and interspersed heat exchanger tube on a heat sink.The utility model improves the drying effect of cloth, while effectively avoids the waste of heat, realizes the purpose of energy-conservation.

Description

A kind of energy-saving multi-sectional textile oven
Technical field
It the utility model is related to textile technology field, and in particular to a kind of energy-saving multi-sectional textile oven.
Background technology
Textile oven is essential production equipment in yarn fabric production process, for being dried to textile, The structure design of textile oven directly influences the quality of textile product.Length direction of the heating element heater in baking oven in existing baking oven Upper is usually to be uniformly distributed, but cloth moisture when having just enter into baking oven is larger, higher to the temperature requirement of drying, closer to baking Moisture contained by the outlet cloth of case is lower, also lower to the temperature requirement of drying, if still using the temperature of baking oven porch On the one hand angle value can cause the waste of heat, after on the other hand higher temperature can also influence the quality of cloth, and drying terminates The cloth of output carries substantial amounts of heat, and natural cooling one side cooling velocity is slower, on the other hand causes the waste of heat. For other existing baking oven when being dried to cloth, easily there is fold in cloth, have impact on the quality of cloth.
Utility model content
In order to overcome prior art insufficient, the utility model provides a kind of energy-saving multi-sectional textile oven, it is therefore an objective to carries The drying effect of high cloth and the quality of cloth, reduce the waste of the energy and heat.
Technical solution of the present utility model:
A kind of energy-saving multi-sectional textile oven, it is characterised in that:Returned including cloth releasing mechanism, fabric winding machine structure, baking oven, heat Receipts system and controller, the baking oven include the gentle cold house of spray chamber, drying chamber, and spray chamber front end is provided with fabric input mouth, slow cooling room Rear end is provided with exit slot, and between spray chamber and drying chamber, drying chamber is separated between gentle cold house by dividing plate, and dividing plate, which is provided with, to be supplied The through hole that cloth passes through, the spray chamber is interior to be provided with fabric guide roll, and spray chamber upper end is provided with water pipe, and water pipe is connected with water source, water pipe End is connected with atomizer, and the drying chamber includes first paragraph drying chamber, second segment drying chamber and the 3rd section of drying chamber, first paragraph Temperature value in drying chamber, second segment drying chamber and the 3rd section of drying chamber successively decreases successively, the both sides and bottom of first paragraph drying chamber Three faces are provided with heating element heater, are provided with upper roll shaft and lower roller shaft in first paragraph drying chamber, lower roller shaft be located at upper roll shaft just under Side, the both sides of second segment drying chamber are provided with heating element heater, and selvage guide is equipped with second segment drying chamber and in the 3rd section of drying chamber Roller, bottom is provided with fan in the slow cooling room, and slow cooling room top is provided with air outlet, be provided with the exit slot of slow cooling room three it is V-shaped The fabric guide roll of arrangement, the heat recovery system include heat exchanger, water pump and bathroom water butt, heat exchanger be provided with air inlet, Exhaust outlet, water inlet and delivery port, air inlet are connected by pipeline with the air outlet of slow cooling room, and water inlet and delivery port lead to respectively Cross water pump, water pipe and bathroom water butt connect, the heat exchanger includes housing and heat exchange core body, heat exchange core body include fin with Interspersed heat exchanger tube on a heat sink, it is fixedly connected between fin and heat exchanger tube by way of welding.
The preferable cloth releasing mechanism includes base, and base is provided with frame, is provided with frame and puts cloth main shaft and put cloth Motor, put cloth main shaft and be provided with cloth supply roller, cloth supply roller is connected by transmission device with putting the output shaft of cloth motor, described to put Cloth motor is variable-frequency motor, and it is connected with controller, and described put is connected with encoder on cloth main shaft, the encoder and controller Connection, the transmission device, which includes being arranged at, puts travelling gear on cloth main shaft and located at the driving tooth put on cloth motor output shaft Wheel, the travelling gear are engaged with driving gear, and the cloth main shaft of putting is connected by shaft coupling with encoder.
The preferable fabric winding machine structure includes base, and base is provided with frame, is provided with frame and receives cloth main shaft and receipts cloth Motor, receive cloth main shaft and be provided with cloth-gathering roller, cloth-gathering roller is connected by transmission device with receiving the output shaft of cloth motor, the receipts Cloth motor is variable-frequency motor, and it is connected with controller, and encoder, the encoder and controller are connected with the receipts cloth main shaft Connection, the transmission device, which includes being arranged at, receives the travelling gear on cloth main shaft and the driving tooth on receipts cloth motor output shaft Wheel, the travelling gear are engaged with driving gear, and the receipts cloth main shaft is connected by shaft coupling with encoder.
The preferable heating element heater is resistance wire.
Roll shaft and lower roller shaft on two groups are provided with the preferable first paragraph drying chamber, and one of which is provided close to spray Room opening position.
Preferably TEMP is equipped with the first paragraph drying chamber, in second segment drying chamber and in the 3rd section of drying chamber Device, three temperature sensors are connected with switch board.
A kind of preferable energy-saving multi-sectional textile oven also includes warning device, and the controller internal memory contains most High temperature value, warning device are connected with controller, and controller is provided with display screen.
The preferable fin is corrugated.
The preferable heat exchanger tube is welded into by two kinds of highly different U-tubes.
The beneficial effects of the utility model:Cloth is uniformly sprayed before drying chamber is entered in the utility model Water, into first paragraph drying chamber after in the presence of upper roll shaft and lower roller shaft, cloth is pressed, and effectively prevent going out for fold It is existing;Drying chamber includes three sections, and temperature sequence reduces, and realizes the purpose that drying temperature is adjusted according to cloth water content, avoids The waste of heat, while avoid because the too high quality for influenceing cloth of temperature;The slow cooling room can accelerate the cold of cloth But;The heat that the heat recovery system can carry to cloth recycles, and avoids the waste of heat.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is cloth releasing mechanism front view.
Fig. 3 is heat exchange core body front view.
Wherein:1 cloth releasing mechanism 1a base 1b frames 1c puts cloth main shaft 1d and puts cloth motor 1e cloth supply roller 1f output shafts The slow cooling room 6 of 4 spray chamber of 1g encoder 1h travelling gear 1i driving gear 1j shaft coupling 2 fabric winding machine structure, 3 warning devices 5 The second segment of 13 first paragraph drying chamber of fabric input mouth 7 exit slot, 8 dividing plate, 9 through hole, 10 fabric guide roll, 11 water pipe, 12 atomizer 14 dries The water pump 22 of 20 air outlet of roll shaft 18 lower roller shaft, 19 fan 21 on the 3rd section of temperature sensor 17 of drying chamber 16 of dry chamber 15 The cloth of 29 pedestal of bathroom water butt 23 air inlet, 24 air outlet, 25 water inlet, 26 delivery port, 27 fin, 28 heat exchanger tube 30.
Embodiment
The utility model is described further with reference to the accompanying drawings and examples:
A kind of energy-saving multi-sectional textile oven, including cloth releasing mechanism 1, fabric winding machine structure 2, baking oven, warning device 3 and control Device.The cloth releasing mechanism 1 includes base 1a, and base 1a is provided with frame 1b, is provided with frame 1b and puts cloth main shaft 1c and put cloth Motor 1d, put cloth main shaft 1c and be provided with cloth supply roller 1e, cloth supply roller 1e is passed by transmission device with putting cloth motor 1d output shaft 1f Dynamic connection, the cloth motor 1d of putting is variable-frequency motor, and it is connected with controller, and described put is connected with encoder on cloth main shaft 1c 1g, the encoder 1g are connected with controller, the transmission device include being arranged at put travelling gear 1h on cloth main shaft 1c and Located at the driving gear 1i put on cloth motor 1d output shafts 1f, the travelling gear 1h engages with driving gear 1i, described to put cloth Main shaft 1c is connected by shaft coupling 1j with encoder 1g.The fabric winding machine structure includes base 1a, and base 1a is provided with frame 1b, machine It is provided with frame 1b and receives cloth main shaft and receive cloth motor, is received cloth main shaft and be provided with cloth-gathering roller, cloth-gathering roller is by transmission device with receiving cloth The output shaft drive connection of motor, the receipts cloth motor is variable-frequency motor, and it is connected with controller, is connected on the receipts cloth main shaft There are encoder 1g, the encoder 1g to be connected with controller, the transmission device includes being arranged at the driving cog received on cloth main shaft Take turns 1h and engaged located at the driving gear 1i received on cloth motor output shaft, the travelling gear 1h with driving gear 1i, the receipts Cloth main shaft is connected by shaft coupling 1j with encoder 1g.Baking oven is provided with chamber door, facilitates user that cloth 30 is arranged in baking oven, The baking oven includes the gentle cold house 5 of spray chamber 4, drying chamber, and the front end of spray chamber 4 is provided with fabric input mouth 6, and the rear end of slow cooling room 5 is provided with out Cloth mouth 7, between spray chamber 4 and drying chamber, drying chamber is separated between gentle cold house 5 by dividing plate 8, and dividing plate 8 is provided with and supplies cloth The through hole 9 passed through.Fabric guide roll 10 is provided with the spray chamber 4, the upper end of spray chamber 4 is provided with water pipe 11, and water pipe 11 is connected with water source, The end of water pipe 11 is connected with atomizer 12.The drying chamber includes first paragraph drying chamber 13, second segment drying chamber 14 and the 3rd section Drying chamber 15, temperature sensor is equipped with first paragraph drying chamber 13, in second segment drying chamber 14 and in the 3rd section of drying chamber 15 16, and the temperature value in first paragraph drying chamber 13, second segment drying chamber 14 and the 3rd section of drying chamber 15 successively decreases successively, TEMP Device 16 is connected with controller.The both sides and the face of bottom three of first paragraph drying chamber 13 are provided with heating element heater, first paragraph drying chamber Interior to be provided with upper roll shaft 17 and lower roller shaft 18, lower roller shaft 18 is located at the underface of upper roll shaft 17, the preferable first paragraph drying chamber Roll shaft 17 and lower roller shaft 18 on two groups are provided with 13, and one of which is provided close to the opening position of spray chamber 4.Second segment drying chamber 14 Both sides be provided with heating element heater, the temperature in the 3rd section of drying chamber 15 rises to expand dependent on the heat in second segment drying chamber 14 It is scattered to wherein.Fabric guide roll 10 is equipped with second segment drying chamber 14 and in the 3rd section of drying chamber 15.The heating element heater is resistance Silk.The inner bottom part of slow cooling room 5 is provided with fan 19, and the top of slow cooling room 5 is provided with air outlet 20, three are provided with the exit slot 7 of slow cooling room 5 The fabric guide roll 10 of the V-shaped arrangement of root.The fabric guide roll 10, upper roll shaft 17 and lower roller shaft 18 pass through toothed chain and motor connection.It is described Heat recovery system includes heat exchanger, water pump 21 and bathroom water butt 22.Heat exchanger is provided with air inlet 23, exhaust outlet 24, entered The mouth of a river 25 and delivery port 26, air inlet 23 are connected by pipeline with the air outlet 20 of slow cooling room 5, and water inlet 25 and delivery port 26 divide Do not connected by water pump 21, water pipe and bathroom water butt 22.The heat exchanger includes housing and heat exchange core body, and heat exchange core body includes Fin 27 and the heat exchanger tube 28 being interspersed on fin 27, are carried out between fin 27 and heat exchanger tube 28 by way of welding It is fixedly connected.The fin 27 is corrugated.The heat exchanger tube 28 is welded into by two kinds of highly different U-tubes.Heat exchange core Body two sides are provided with pedestal 29, and pedestal 29 is connected by way of soldering with heat exchange core body, and are fixed and connected by screw and housing Connect.The warning device 3 is buzzer, and warning device 3 is connected with controller, and controller internal memory contains maximum temperature value, control Device is provided with display screen.
The course of work of the present utility model:
Cloth 30 in cloth releasing mechanism 1 is initially entered in spray chamber 4, equal on cloth 30 in the presence of atomizer 12 Water in even sprinkling, afterwards in the entrance first paragraph of cloth 30 hothouse 13, under the press-in effect of upper roll shaft 17 and lower roller shaft 18, The ironing to cloth 30 is realized, avoids cloth 30 from fold occur, with operation of the cloth 30 in drying chamber, the water on cloth Divide and reduce, and from first paragraph drying chamber 13 to the 3rd section of drying chamber 15 in the utility model, drying temperature value is successively decreased, and realizes root The purpose of the water adjustment drying temperature carried according to cloth 30, avoids the waste of heat, while avoid higher drying temperature Degree influences the quality of cloth 30, and the cloth by drying enters slow cooling room 5, cooled down rapidly in the presence of fan 19, and through receiving Cloth mechanism 2 is wound, and three fabric guide rolls 10 at the exit slot 7 of slow cooling room 5, cloth 30 can be flattened.Cloth 30 is taken The heat of band enters heat exchanger in the presence of fan 19, and is discharged from the exhaust outlet 24 of heat exchanger, while bathroom water butt 22 Interior water in the presence of water pump 21 in heat exchanger tube by circulating-heating, realize the recycling to heat, avoid heat Waste.During work, temperature sensor 16 monitors the temperature in three sections of drying chambers, and the temperature value detected is transferred into control Device, be provided with memory module and comparison module in controller, memory module memory storage maximum temperature value, and comparison module is by controller The temperature value of reception is compared with the maximum temperature value to prestore, when the temperature value received is more than maximum temperature value, control Device control warning device 3 provides warning message, reminds staff to enhance your vigilance and stop baking oven, avoids the temperature mistake in baking oven Height causes the safety problems such as fire.The utility model improves the drying effect of cloth, while effectively avoids the waste of heat, real The purpose of energy-conservation is showed.
To sum up, the utility model produces a desired effect.

Claims (9)

  1. A kind of 1. energy-saving multi-sectional textile oven, it is characterised in that:Including cloth releasing mechanism, fabric winding machine structure, baking oven, heat recovery System and controller, the baking oven includes spray chamber, drying chamber eases up cold house, spray chamber front end is provided with fabric input mouth, behind slow cooling room End is provided with exit slot, and between spray chamber and drying chamber, drying chamber is separated between gentle cold house by dividing plate, and dividing plate is provided with and supplies cloth Expect the through hole passed through, fabric guide roll is provided with the spray chamber, spray chamber upper end is provided with water pipe, and water pipe is connected with water source, water pipe end End is connected with atomizer, and the drying chamber includes first paragraph drying chamber, second segment drying chamber and the 3rd section of drying chamber, and first paragraph dries Temperature value in dry chamber, second segment drying chamber and the 3rd section of drying chamber successively decreases successively, the both sides and bottom three of first paragraph drying chamber Face is provided with heating element heater, and upper roll shaft and lower roller shaft are provided with first paragraph drying chamber, and lower roller shaft is located at the underface of upper roll shaft, The both sides of second segment drying chamber are provided with heating element heater, and fabric guide roll is equipped with second segment drying chamber and in the 3rd section of drying chamber, Bottom is provided with fan in the slow cooling room, and slow cooling room top is provided with air outlet, three V-shaped arrangements are provided with the exit slot of slow cooling room Fabric guide roll, the heat recovery system includes heat exchanger, water pump and bathroom water butt, and heat exchanger is provided with air inlet, air draft Mouth, water inlet and delivery port, air inlet are connected by pipeline with the air outlet of slow cooling room, and water inlet and delivery port pass through water respectively Pump, water pipe and bathroom water butt connect, and the heat exchanger includes housing and heat exchange core body, and heat exchange core body includes fin and interted Heat exchanger tube on a heat sink, is fixedly connected between fin and heat exchanger tube by way of welding.
  2. A kind of 2. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:The cloth releasing mechanism includes bottom Seat, base are provided with frame, are provided with frame and put cloth main shaft and put cloth motor, put cloth main shaft and be provided with cloth supply roller, cloth supply roller It is connected by transmission device and the output shaft for putting cloth motor, the cloth motor of putting is variable-frequency motor, and it is connected with controller, Described put is connected with encoder on cloth main shaft, the encoder is connected with controller, and the transmission device includes being arranged at putting cloth Travelling gear on main shaft and engaged located at the driving gear put on cloth motor output shaft, the travelling gear with driving gear, The cloth main shaft of putting is connected by shaft coupling with encoder.
  3. A kind of 3. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:The fabric winding machine structure includes bottom Seat, base are provided with frame, are provided with frame and receive cloth main shaft and receive cloth motor, received cloth main shaft and be provided with cloth-gathering roller, cloth-gathering roller It is connected by transmission device with receiving the output shaft of cloth motor, the receipts cloth motor is variable-frequency motor, and it is connected with controller, Encoder is connected with the receipts cloth main shaft, the encoder is connected with controller, and the transmission device includes being arranged at receipts cloth Travelling gear on main shaft and the driving gear on receipts cloth motor output shaft, the travelling gear engage with driving gear, The receipts cloth main shaft is connected by shaft coupling with encoder.
  4. A kind of 4. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:The heating element heater is resistance Silk.
  5. A kind of 5. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:Set in the first paragraph drying chamber There are roll shaft and lower roller shaft on two groups, and one of which is provided close to spray chamber opening position.
  6. A kind of 6. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:In the first paragraph drying chamber, Temperature sensor is equipped with second segment drying chamber and in the 3rd section of drying chamber, three temperature sensors are connected with switch board.
  7. A kind of 7. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:Also include warning device, it is described Controller internal memory contains maximum temperature value, and warning device is connected with controller, and controller is provided with display screen.
  8. A kind of 8. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:The fin is corrugated.
  9. A kind of 9. energy-saving multi-sectional textile oven as claimed in claim 1, it is characterised in that:The heat exchanger tube is by two kinds of height Different U-tubes are welded into.
CN201720608623.6U 2017-05-27 2017-05-27 A kind of energy-saving multi-sectional textile oven Expired - Fee Related CN206783978U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720608623.6U CN206783978U (en) 2017-05-27 2017-05-27 A kind of energy-saving multi-sectional textile oven

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720608623.6U CN206783978U (en) 2017-05-27 2017-05-27 A kind of energy-saving multi-sectional textile oven

Publications (1)

Publication Number Publication Date
CN206783978U true CN206783978U (en) 2017-12-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720608623.6U Expired - Fee Related CN206783978U (en) 2017-05-27 2017-05-27 A kind of energy-saving multi-sectional textile oven

Country Status (1)

Country Link
CN (1) CN206783978U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109140976A (en) * 2018-10-15 2019-01-04 福建佶龙机械科技股份有限公司 The multilayer drying machine of sectional temperature adjustment
CN113403786A (en) * 2021-05-11 2021-09-17 张怀旺 Textile conveying cooling alarm device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109140976A (en) * 2018-10-15 2019-01-04 福建佶龙机械科技股份有限公司 The multilayer drying machine of sectional temperature adjustment
CN113403786A (en) * 2021-05-11 2021-09-17 张怀旺 Textile conveying cooling alarm device
CN113403786B (en) * 2021-05-11 2022-06-24 张怀旺 Textile conveying cooling alarm device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171222

Termination date: 20180527

CF01 Termination of patent right due to non-payment of annual fee