CN206779374U - Special-shaped saddle, the processing unit (plant) and system for installing side - Google Patents

Abstract

The utility model provides a kind of special-shaped saddle, installs the processing unit (plant) and system on side, is related to the former technical field on installation side.Special-shaped saddle includes axis and the multiple arcs part being arranged on axis；Multiple arcs part is sequentially connected with, also, along the axis direction of axis, height gradually increase or the reduction of multiple arcs part, forms step；The shape of arcuate member with install while it is each while shape be engaged, the forging for solving installation side present in prior art needs to design more molds, expend time length, the technical problem of high processing costs, due to being forged using multiple arcs part, and the processing and manufacturing on installation side just can be realized using a set of special-shaped saddle,, it is necessary to which designing more molds coordinates forging in compared with prior art, the time has greatly been saved, processing efficiency is improved, reduces processing cost.

Description

Special-shaped saddle, the processing unit (plant) and system for installing side

Technical field

The former technical field on installation side is the utility model is related to, more particularly, to a kind of special-shaped saddle, installation side Processing unit (plant) and system.

Background technology

High temperature alloy is applied to combustion chamber componentses and other high-temperature components of manufacture aero-engine etc., because work will Ask, high temperature alloy needs long-term use, short-term operation temperature below 900 DEG C to be likely to be breached 1080 DEG C.Nickel base superalloy is A kind of conventional high temperature alloy, it has good anti-oxidant and decay resistance, has preferable creep strong below 900 DEG C Degree, and it is hot and cold shape become second nature it is good with welding performance.Nickel base superalloy is mainly for the manufacture of aviation, naval vessels and industry With high-temperature components such as the turbo blade of gas turbine, guide vane, the turbine disk, high-pressure compressor disk and combustion chambers, it is additionally operable to make Make the conversion equal energy source conversion equipment of aerospace craft, rocket engine, nuclear reactor, petrochemical equipment and coal.

At present, aero-engine is welded after mainly being forged with the manufacture method on high temperature alloy installation side using free forging process Go out to install side blank, part is obtained subsequently through machining, due to installing the forging technology complexity on side, it is necessary to design more cover dies Tool coordinates forging, expends the time and grows, high processing costs, and using the poor reliability of artificial open die forging operation, it is final to product Combination property has a great influence, due to using reserved larger surplus is needed when being machined after open die forging, causing resource Waste, add manufacturing cost.

Utility model content

The purpose of this utility model is to provide a kind of special-shaped saddle, installs the processing unit (plant) and system on side, existing to solve There is the forging for installing side present in technology to need to design more molds, expend time length, the technical problem of high processing costs.

Special-shaped saddle provided by the utility model includes axis and the multiple arcs part being arranged on the axis；

Multiple arcuate members are sequentially connected with, also, along the axis direction of the axis, the height of multiple arcuate members Gradually increase or reduction, form step；

The shape of the arcuate member with install while it is each while shape be engaged.

Further, non-dismountable connection between multiple arcuate members, also, multiple arcuate members are integrally forged into Shape.

Further, multiple arcuate members use Tempering and Quenching.

Further, multiple arcuate members are made by 5CrNiMo die steel materials.

The processing unit (plant) on installation side provided by the utility model, including the abnormity as any one of above-mentioned technical scheme Saddle and multiple briquettings；

Multiple briquettings shape respectively with each arcuate member while shape be engaged.

The system of processing on installation side provided by the utility model, include the processing on the installation side as described in above-mentioned technical scheme Device, in addition to：

First heating furnace, for the blank on the installation side to be heated or is incubated；

Manipulator, for the blank to be arranged on the special-shaped saddle and realizes the blank in the special-shaped saddle On movement；

First pressure machine, make the blank forming for suppressing the blank using the briquetting to obtain the installation side Loose tool.

Further, the first pressure machine is provided with adjusting means, and the adjusting means is used to realize the loose tool position The change put, to carry out shaping to the loose tool using the briquetting.

Further, in addition to：

Second pressure machine, for obtaining the forging on the installation side to loose tool progress die forging.

Further, in addition to：

Blanking machine, for obtaining the precut blanks on the installation side；

Second heating furnace, for the precut blanks to be heated or are incubated；

3rd forcing press, for carrying out jumping-up or punching to the precut blanks.

Further, in addition to Counterboring apparatus, the Counterboring apparatus are used to carry out reaming to the precut blanks to obtain The blank.

Special-shaped saddle provided by the utility model includes axis and multiple arcs part.Axis is used to carry out with external equipment Connect and fixed, so as to the processing on convenient installation side.Multiple arcs part is arranged on axis, and arcuate member is the master for installing side processing Structural member is wanted, the forging on installation side can be realized using multiple arcs part, so as to avoid designing more molds to coordinate forging, section About manufacturing cost.

Specifically, multiple arcs part is sequentially connected with, also, gradual along the axis direction of axis, the height of multiple arcs part Increase, or, along the axis direction of axis, the height of multiple arcs part is gradually reduced so that multiple arcs part connect to be formed it is more Individual step, due to the impossible forging and molding in installation side, designing the arcuate member of multiple steps can make arcuate member adapt to peace Rim makes the manufacturing procedure of installation side blank easy, installs the blank on side only in the blank dimension and shape of different processing stages Need to be moved between various sizes of arcuate member conversion processing, simultaneously as the shape of arcuate member with installation while it is each while Shape is engaged, and the height dimension and width dimensions of each arcuate member are different, installs the blank on side in processing, can be first First processed on the less arcuate member of size, so that one side deformation of blank, is then moved to larger-size arc by blank Processed on part, increase blank deflection, finally shape one side of blank.

Due to arcuate member shape with install Bian Gebian shape be engaged, therefore by by blank each arcuate member it Between mobile conversion processing, or be processed in the not ipsilateral of arcuate member, the loose tool on installation side can be finally given, realize peace The processing and manufacturing of rim.Installation side just can be realized due to being forged using multiple arcs part, and using a set of special-shaped saddle Processing and manufacturing, compared with prior art in, it is necessary to designing more molds coordinates forging, greatly saved the time, improve plus Work efficiency rate, reduces processing cost.

Brief description of the drawings

, below will be right in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, describe below In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.

Fig. 1 is the structural representation for the special-shaped saddle that the utility model embodiment provides；

Fig. 2 is the fundamental diagram of the processing unit (plant) on the installation side that the utility model embodiment provides；

Fig. 3 is the flow chart of the first embodiment of the system of processing on the installation side that the utility model embodiment provides；

Fig. 4 is the flow chart of second of embodiment of the system of processing on the installation side that the utility model embodiment provides.

Icon：100- axis；200- arcuate members；300- briquettings；400- blanks.

Embodiment

The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described Embodiment is the utility model part of the embodiment, rather than whole embodiments.Based on the embodiment in the utility model, sheet The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality Novel protected scope.

, it is necessary to explanation in description of the present utility model, such as occur term " " center ", " on ", " under ", " left side ", " right side ", " vertical ", " level ", " interior ", " outer " etc., orientation or position relationship indicated by it be based on orientation shown in the drawings or Position relationship, it is for only for ease of description the utility model and simplifies description, rather than indicates or imply signified device or member Part must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model. In addition, such as there is term " first ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that instruction or implying relative Importance.

, it is necessary to which explanation, unless otherwise clearly defined and limited, term such as occurs in description of the present utility model " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one Connect body；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirect by intermediary It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition State concrete meaning of the term in the utility model.

Embodiment 1, embodiment 2 and embodiment 3 are described in detail below in conjunction with the accompanying drawings：

Fig. 1 is the structural representation for the special-shaped saddle that the utility model embodiment provides；Fig. 2 is the utility model embodiment The fundamental diagram of the processing unit (plant) on the installation side of offer；Fig. 3 is the processing system on the installation side that the utility model embodiment provides The flow chart of the first embodiment of system；Fig. 4 is the second of the system of processing on the installation side that the utility model embodiment provides The flow chart of kind embodiment.

Embodiment 1

As shown in figure 1, present embodiments provide a kind of special-shaped saddle, including axis 100 and it is arranged on axis 100 Multiple arcs part 200, specifically：

Multiple arcs part 200 is sequentially connected with, also, along the axis direction of axis 100, the height of multiple arcs part 200 by It is cumulative big or reduce, form step, the shape of arcuate member 200 and installation while it is each while shape be engaged.

Special-shaped saddle includes axis 100 and multiple arcs part 200.Axis 100 be used for be attached with external equipment and It is fixed, so as to the processing on convenient installation side.Multiple arcs part 200 is arranged on axis 100, and arcuate member 200 is the processing of installation side Main components, using multiple arcs part 200 can realize installation side forging, so as to avoid designing more molds to coordinate Forging, has saved manufacturing cost.

Specifically, multiple arcs part 200 is sequentially connected with, also, along the axis direction of axis 100, multiple arcs part 200 Height gradually increase, or, along the axis direction of axis 100, the height of multiple arcs part 200 is gradually reduced so that multiple arcs The connection of shape part 200 forms multiple steps, due to installing the impossible forging and molding in side, designs the arcuate member of multiple steps 200 can make arcuate member 200 adapt to installation side in the size and dimension of blank 400 of different processing stages, make installation side blank 400 Manufacturing procedure it is easy, the blank 400 on side is installed need to only move conversion between various sizes of arcuate member 200 and process, Simultaneously as the shape of arcuate member 200 with install while it is each while shape be engaged, and the height dimension of each arcuate member 200 and Width dimensions are different, install the blank 400 on side in processing, can be processed first on the less arcuate member 200 of size, with One side of blank 400 is deformed, then blank 400 is moved on larger-size arcuate member 200 and processed, increases blank 400 Deflection, finally shape one side of blank 400.

Due to arcuate member 200 shape with install Bian Gebian shape be engaged, therefore by by blank 400 in each arc Mobile conversion processing between shape part 200, or be processed in the not ipsilateral of arcuate member 200, installation side can be finally given Loose tool, realize installation side processing and manufacturing.Due to being forged using multiple arcs part 200, and use a set of special-shaped horse Thick stick just can realize the processing and manufacturing on installation side, compared with prior art in, it is necessary to designing more molds coordinates forging, greatly save Time, processing efficiency is improved, reduce processing cost.

To ensure the mechanical property of special-shaped saddle, non-dismountable connection between multiple arcs part 200, also, multiple arcs Part 200 needs integral forging and molding, avoids using being welded to connect between multiple arcs part 200, the stress concentration of commissure is more Seriously, the stress of special-shaped saddle is deteriorated, influence the service life of special-shaped saddle and the normal of the processing of side blank 400 is installed Carry out.

Arcuate member 200 needs, using heat treatment, to make special-shaped saddle possess good mechanical property after integral forging and molding, Specifically, heat treatment mode uses modifier treatment, and the mechanical property that can ensure special-shaped saddle more preferably, is pacified so as to preferably ensure The processing and manufacturing of rim blank 400, improve the service life of special-shaped saddle.

Specifically, multiple arcs part 200 is made by 5CrNiMo die steel materials.5CrNiMo die steel materials can be held By big impact force action, the mechanical property of plasticity, toughness and other side is also higher, because blank 400 is needed in arcuate member Shaping can ensure blank, it is necessary to arcuate member 200 possesses good mechanical property using 5CrNiMo die steel materials on 200 400 smooth processing, certainly, the material of arcuate member 200 are not limited to 5CrNiMo die steel materials, can also use other mechanics The higher material of performance makes arcuate member 200, but needs that the major function of special-shaped saddle can be ensured.

Embodiment 2

Present embodiments provide a kind of processing unit (plant) for installing side, including special-shaped saddle and briquetting in embodiment 1 300。

Specifically, briquetting 300 is provided with multiple, to adapt to the structure of arcuate member 200, the shape of the one side of briquetting 300 with The shape of the one side of arcuate member 200 is engaged, to be processed to blank 400, because arcuate member 200 is provided with multiple sides, The structure of each side is different, the structure of each side need with installation while it is each while structure be engaged, it is therefore desirable to setting is more Individual briquetting 300, multiple briquettings 300 shape respectively with each arcuate member 200 while shape be engaged, make each Briquetting 300 can coordinate a side of arcuate member 200, briquetting 300 or flat anvil, so that conveniently according to blank 400 not Different machining tools is used with processing mode.

As shown in Fig. 2 be fundamental diagram of the blank 400 on installation side in processing, and the processing of blank 400 is wherein A kind of station figure.The blank 400 on side is installed in processing, blank 400 can be arranged in the less arcuate member 200 of size first On, i.e., on relatively low one-level step, using the slug press 400 of briquetting 300, deform one side of blank 400, then by blank 400 are moved on larger-size arcuate member 200, namely are processed on higher leveled step, increase the deflection of blank 400, finally Shape one side of blank 400.Because the shape of arcuate member 200 is engaged with installing Bian Gebian shape, therefore by by hair The mobile conversion processing between each arcuate member 200 of base 400, or be processed in the not ipsilateral of arcuate member 200, can be most Obtain installing the loose tool on side eventually, realize the processing and manufacturing on installation side.

The structure of briquetting 300 is simple, therefore manufactures also relatively simple, the manufacture of middle installation side mould compared with prior art, Difficulty and complexity are significantly reduced, due to being forged using multiple arcs part 200 and briquetting 300, and using a set of Processing unit (plant) just can realize the processing and manufacturing on installation side, compared with prior art in, it is necessary to which designing more molds coordinates forging, greatly The time has been saved on ground, improves processing efficiency, reduces processing cost.

Embodiment 3

A kind of system of processing for installing side is present embodiments provided, includes the processing unit (plant) on the installation side in embodiment 2, removes Outside this, in addition to the first heating furnace, manipulator and first pressure machine, specifically：

First heating furnace, for the blank 400 for installing side to be heated or is incubated；Manipulator, for blank 400 to be worn On special-shaped saddle and realize movement of the blank 400 on special-shaped saddle；First pressure machine, for being suppressed using briquetting 300 Blank 400 shapes blank 400 to obtain the loose tool on installation side.

As shown in figure 3, when the blank 400 to installing side is processed, blank 400 is entered first with the first heating furnace Row heating, blank 400 is heated to certain temperature, ensures that blank 400 possesses good structure property, then to blank 400 Fully it is incubated, makes the inside and outside temperature of blank 400 consistent, so as to reduce the internal stress of blank 400, just In the progress of forging technology.After the regular hour is incubated, blank 400 is arranged on special-shaped saddle using manipulator, machinery Hand can also realize movement of the blank 400 on special-shaped saddle, specifically, blank 400 can be arranged in the less arc of size first On shape part 200, i.e., on relatively low one-level step, after blank 400 places, briquetting 300 is arranged on first pressure machine, profit It is that briquetting 300 provides power with first pressure machine, makes the slug press 400 of briquetting 300, so that one side deformation of blank 400, after And blank 400 is moved on larger-size arcuate member 200 using manipulator, namely on higher leveled step, recycle the One pressure machines, and increases the deflection of blank 400, finally shapes one side of blank 400.After the shaping of one side of blank 400, Need to make each of blank 400 shape to complete processing during installation, due to the shape and installation Bian Gebian shape of arcuate member 200 Shape is engaged, therefore can be repeated the above steps, and by blank 400, simultaneously press process is changed in movement between each arcuate member 200, Or be processed in the not ipsilateral of arcuate member 200, the loose tool on installation side is finally given, realizes the preparatory processing on installation side.

As shown in figure 4, side base is preferably installed to obtain forming quality, it is necessary to loose tool progress shaping after loose tool shaping Material, the shaping of loose tool can be carried out by adjusting means, and first pressure machine is provided with adjusting means, is adjusted using adjusting means The position of special-shaped saddle, briquetting 300 or flat anvil is directed at blank 400 and is needed the position of shaping, and utilize briquetting 300 or flat anvil Compacting finishing is carried out to each side or side of loose tool, so that the forming quality of loose tool is good, is easy to follow-up die forging operation.Loose tool Can be to carry out die forging after shaping, die forging is needed to carry out using second pressure machine, and side can be installed to obtain after die forging Forging.It is middle compared with prior art to use artificial open die forging due to being forged using die forging, operationally drastically increase reliable Property, the influence brought by the combination property of manual operation product is reduced, improves yield rate, and is pacified after die forging The forging of rim, follow-up machining task is lighter, is shaped substantially due to installing side after die forging, therefore follow-up machining Larger surplus need not be reserved, so as to save resource, reduces wastage of material, reduces manufacturing cost.

The system of processing on installation side also includes blanking machine, the second heating furnace and the 3rd forcing press, specifically, first can root According to required making installation while actual size using blanking machine obtain installation while precut blanks, secondly precut blanks are sent into Second heating furnace heats to precut blanks, it is preferable that heating-up temperature is 1100-1150 DEG C, and it is good to ensure that precut blanks possess Good structure property, soaking time are selected according to 0.8-1min/mm, precut blanks are fully incubated, made prefabricated The inside and outside temperature of blank is consistent, so as to reduce the internal stress of precut blanks, is easy to the progress of forging technology, After being incubated the regular hour, upseting is carried out to precut blanks using the 3rd forcing press, according to the actual specification of precut blanks, Upseting can be completed several times, and precut blanks are punched out using drift after jumping-up, can be according to different size during punching Product requirement selects the drift of suitable size, for make the blank 400 on installation side on arcuate member 200 it is easy to process, after punching Need to carry out reaming to precut blanks, to obtain installing the blank 400 on side, reduce the difficulty of follow-up forging processing, therefore, installation The system of processing on side also includes Counterboring apparatus, and Counterboring apparatus may include saddle support or drive ring away, using come saddle support or drive away ring complete it is prefabricated The ream operation of blank, so as to obtain installing the blank 400 on side.

Finally it should be noted that：Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited System；Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should Understand：It can still modify to the technical scheme described in foregoing embodiments, either to which part or whole Technical characteristic carries out equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical scheme of type.

Claims (10)

1. a kind of special-shaped saddle, it is characterised in that including axis (100) and the multiple arcs being arranged on the axis (100) Shape part (200)；

Multiple arcuate members (200) are sequentially connected with, also, along the axis direction of the axis (100), multiple arcuate members (200) gradually increase or the reduction of height, forms step；

The shape of the arcuate member (200) with install while it is each while shape be engaged.

2. special-shaped saddle according to claim 1, it is characterised in that non-dismountable between multiple arcuate members (200) Connection, also, multiple arcuate members (200) integral forging and molding.

3. special-shaped saddle according to claim 2, it is characterised in that multiple arcuate members (200) use quenched heat Processing.

4. special-shaped saddle according to claim 3, it is characterised in that multiple arcuate members (200) are by 5CrNiMo moulds Tool Steel material is made.

5. a kind of processing unit (plant) for installing side, it is characterised in that including the special-shaped saddle as any one of claim 1-4 And multiple briquettings (300)；

Multiple briquettings (300) shape respectively with each arcuate member (200) while shape be engaged.

6. a kind of system of processing for installing side, include the processing unit (plant) on installation side as claimed in claim 5, it is characterised in that Also include：

First heating furnace, for the blank (400) on the installation side to be heated or is incubated；

Manipulator, for the blank (400) to be arranged on the special-shaped saddle and realizes the blank (400) described different Movement on shape saddle；

First pressure machine, obtain the blank (400) shaping for suppressing the blank (400) using the briquetting (300) Obtain the loose tool on the installation side.

7. the system of processing on installation side according to claim 6, it is characterised in that the first pressure machine is provided with regulation Device, the adjusting means is used for the change for realizing the loose tool position, to be carried out using the briquetting (300) to the loose tool Shaping.

8. the system of processing on installation side according to claim 7, it is characterised in that also include：

Second pressure machine, for obtaining the forging on the installation side to loose tool progress die forging.

9. the system of processing on installation side according to claim 6, it is characterised in that also include：

Blanking machine, for obtaining the precut blanks on the installation side；

Second heating furnace, for the precut blanks to be heated or are incubated；

3rd forcing press, for carrying out jumping-up or punching to the precut blanks.

10. the system of processing on installation side according to claim 9, it is characterised in that also including Counterboring apparatus, the reaming Device is used to carry out reaming to the precut blanks to obtain the blank (400).