CN206774265U - A kind of wisdom energy low noise high tensile cable - Google Patents
A kind of wisdom energy low noise high tensile cable Download PDFInfo
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- CN206774265U CN206774265U CN201720485586.4U CN201720485586U CN206774265U CN 206774265 U CN206774265 U CN 206774265U CN 201720485586 U CN201720485586 U CN 201720485586U CN 206774265 U CN206774265 U CN 206774265U
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- cable
- strengthening core
- core
- low noise
- high tensile
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Abstract
The utility model discloses a kind of wisdom energy low noise high tensile cable, cable is followed successively by strengthening core, cable core, the first polyester belt, rubber spacer, aluminium-plastic tape, shielding layer of copper wires, the second polyester belt, inner sheath, the first braiding layer, oversheath and the second braiding layer from inside to outside;The cable core includes 36 cores;The every core includes conductor and fluoroplastic insulation from the inside to the outside;The strengthening core (1) is woven using anti-elater, and the external diameter of the strengthening core (1) determines according to formula:D=(4.154+k) × d, k is the compressed coefficient, and when d is 1.0~2.0mm, k takes 0.05, and when d is 2.0~4.0mm, k takes the diameter that 0.07, d is insulated wire cores;The weight kg that strengthening core can bear weight determines according to formula:M=37.7 × D2, D be strengthening core external diameter, unit mm.The compact stabilization of the construction of cable of the present utility model, tensile strength is high, and pliability is high, and spray and cable collision sound are small, superior performance.
Description
Technical field
It the utility model is related to a kind of wisdom energy for being used to connect the signal transmission of ground acoustic equipment and underwater installation
Low noise high tensile cable.
Background technology
The product is used for underwater sound device and the signal of underwater installation transmits, because cable can move with underwater sound device in water,
Therefore easily there is the problems such as swing, noise and sealing, therefore the requirement to cable is very high.The cable mainly has 4 keys
Point:1st, reduce as current or wave are swung;2nd, reduce the spray and encounter noise caused by cable;3rd, the waterproof of the termination of cable;
4th, hydraulic pressure easily causes shielding to scratch insulation and fail.
In order to reduce swing of the cable with current or wave, weight is hung below cable, therefore it is required that cable has
There is very high tensile strength.Traditional cable center is strengthened using steel wire, and creep extension occurs in this scheme, get rusty and causes electricity
The problems such as cable hardness increase, it is therefore desirable to use new strengthening core, not only to ensure that cable is soft and the construction of cable is stable, together
When to ensure that strengthening core can bear weight for a long time, it is therefore desirable to physical dimension to strengthening core and ability of weighing carry out accurate
Calculate, while the sheath of the cable needs have very high intensity and anti-tear performance, avoids sheath after bearing pulling force from ftractureing, therefore
Design new structure is needed to strengthen cable cover(ing).Common cable is all smooth surface, is occurred with spray collision very big
Noise, so as to influence the degree of accuracy of underwater detecting devices test result, it is therefore desirable to cable surface is improved, so as to
Reduce spray and noise caused by cable collision.Chloroprene rubber material has excellent elasticity, water resistance, mechanical performance and glued
Performance is tied, therefore the cable uses chloroprene rubber sheath, while cable connector also uses identical material, it is ensured that cable bonds good
It is good, so as to play waterproof effect.Underwater Pressure is very big, and brass wire shielding easily pierces through insulation, it is therefore necessary to special in structure
Design fails so as to avoid shielding layer of copper wires from scratching insulation.
Disclosed in Chinese patent ZL 200820223672.9《Oil well heater oil-resistant high-temperature high tensile cable》,
The centrally disposed twisted steel wire rope of cable improves the tensile property of cable, and can adapt in oil well high intensity uses ring
Border.But the cable is used to connect ground acoustic equipment and the signal of underwater installation transmits, cable not only requires very high
Tensile strength, while cable needs have a high flexibility, thus braided wires in water using easily make moist and get rusty and under intensity
Drop, while steel wire can cause cable hardness to increase considerably as strengthening core.
Utility model content
The purpose of this utility model is to provide a kind of wisdom energy low noise high tensile cable.
The technical scheme for realizing the utility model purpose is a kind of wisdom energy low noise high tensile cable, from inside to outside according to
Secondary is strengthening core, the cable core being made up of more insulated wire cores, the first polyester belt, rubber spacer, aluminium-plastic tape, brass wire shielding
Layer, the second polyester belt, inner sheath, the first braiding layer, oversheath and the second braiding layer;The cable core includes 36 insulated wire cores,
Arrangement mode is to be arranged outside strengthening core in the way of 15,+21 two layers;The every insulated wire cores include conductor from the inside to the outside
And fluoroplastic insulation;The strengthening core is woven using anti-elater, and the external diameter of the strengthening core determines according to formula:D=× d, k are
The compressed coefficient, when d is 1.0~2.0mm, k takes 0.05, and when d is 2.0~4.0mm, it is the straight of insulated wire cores that k, which takes 0.07, d,
Footpath;The weight that strengthening core can bear weight determines according to formula:M=37.7 × D2, D be strengthening core external diameter, unit mm,
Unit of weight is kg.
Second braiding layer is woven using dacron thread, and every dacron thread is 8000D, and number of spindles is 32 ingots, per 1, ingot.
The strengthening core is twisted using 120000D anti-elater, and the weight that strengthening core can bear weight is
1692kg。
The copper wire string diameter of the shielding layer of copper wires is 0.15mm, number of spindles 24, is 8 per ingot radical, pitch is not more than
25mm;First braiding layer is woven using aramid fiber yarn, and aramid fiber yarn 1500D, number of spindles is 12 ingots, per 1, ingot.
The rubber spacer uses chlorinated polyethylene rubber;The inner sheath and oversheath, which use, meets VDE
5GM3 types neoprene in 0207Teil21.
The strengthening core external diameter is 6.7mm;The sectional area of the conductor is 0.5mm2, 16 string diameters are used as 0.195mm
Tinned copper wire be twisted by pitch no more than 16mm;The fluoroplastic insulation thickness is 0.35mm;The thickness of the rubber spacer
Spend for 1.0mm;The thickness of the aluminium-plastic tape is 0.1mm, width 5mm, and the cap rate 20% of aluminium-plastic tape~
25%;The shielding layer of copper wires is proof copper-wire braided, count 80%;First polyester belt and the second polyester tape thickness are equal
For 0.05mm, width 5mm, the cap rate 20%~25% of polyester belt;The inner sheath thickness is 0.80mm;Described first compiles
Tissue layer is woven using aramid fiber yarn, and count is 30%~40%;The oversheath thickness is 2.5mm;Second braiding layer
Woven using dacron thread, count 80%.
Using above-mentioned technical proposal, the utility model patent has following beneficial outcomes:(1) due to electricity of the present utility model
Cable using when to bear weight and require high flexibility, therefore the utility model using anti-elater strand rope as strengthening core,
Simultaneously because cable swings and causes cable conductor that confusion occurs always in use, therefore the utility model is by a large amount of
Research and accurate calculating, it is determined that the external diameter and strengthening core of strengthening core can bear the calculation formula of the weight (kg) of weight, make
The tensile property and structural stability of cable must be substantially increased, the construction of cable is compact, and pliability is high, and pull resistance is good, and performance is excellent
More.
(2) cable of the present utility model sets rubber spacer inside aluminium-plastic tape, effectively avoids hydraulic pressure by copper
Silk shielding is pressed into insulation and causes cable core to fail.
(3) when relative motion occurs for hydrophone towed array and seawater, Seawater can be produced near jacket outer surface
Turbulence pulsation, the minute yardstick motion of the hydrodynamic noise thus inspired, referred to as flow noise, mainly turbulent flow and surface
Caused by vortex shedding, the signal of hydrophone can be received and produce very big interference, so that the signal to noise ratio of hydrophone substantially reduces,
It has impact on the detectivity of hydrophone array.Cable of the present utility model knitted polyester silk outside oversheath, dacron thread have waterproof
The advantages that performance is good, soft and tensile property is good, dacron thread braiding layer has good elasticity, while surface has uniformly slightly
Rugosity and uniform gap, flexible dacron thread braiding layer avoid current and directly collided with cable jacket, Ke Yiwen
The turbulent boundary layer of constant current body and oversheath, reduce towed array noise of cable and seawater under high-speed mobile, stream can be reduced
More than noise 20dB.
(4) inner sheath of the utility model cable and oversheath, which use, meets 5GM3 types chlorine in VDE 0207Teil 21
Buna, there is excellent tensile strength and elasticity.
Brief description of the drawings
In order that content of the present utility model is easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail to the utility model, wherein:
Fig. 1 is structural representation of the present utility model.
In accompanying drawing marked as:Strengthening core 1, insulated wire cores 2, conductor 2-1, fluoroplastic insulation 2-2, the first polyester belt 3, rubber
Bed course 4, aluminium-plastic tape 5, shielding layer of copper wires 6, the second polyester belt 7, inner sheath 8, the first braiding layer 9, oversheath 10, second are compiled
Tissue layer 11.
Embodiment
(embodiment 1)
See Fig. 1, a kind of wisdom energy low noise high tensile cable of the present embodiment, be followed successively by strengthening core 1, cable from inside to outside
Core, the first polyester belt 3, rubber spacer 4, aluminium-plastic tape 5, shielding layer of copper wires 6, the second polyester belt 7, inner sheath 8, first weave
Layer 9, the braiding layer 11 of oversheath 10 and second;Cable core includes 36 insulated wire cores 2, and arrangement mode is to arrange one outside strengthening core 1
15 insulated wire cores 2 of layer and one layer of 21 insulated wire cores 2;Every insulated wire cores 2 include conductor 2-1 from the inside to the outside and fluoroplastics are exhausted
Edge 2-2;Strengthening core 1 is woven using anti-elater, and the external diameter of strengthening core 1 determines according to formula:D=(4.154+k) × d, k is compression
Coefficient, when d is 1.0~2.0mm, k takes 0.05, and when d is 2.0~4.0mm, k takes the diameter that 0.07, d is insulated wire cores 2;Add
The weight (kg) that strong core 1 can bear weight determines according to formula:M=37.7 × D2, D is the external diameter of strengthening core 1, and unit is
mm.The external diameter of strengthening core 1 is 6.7mm;Conductor 2-1 sectional area is 0.5mm2, use 16 string diameters to be led for 0.195mm tin-coated copper
Line is twisted by pitch no more than 16mm;Fluoroplastic insulation 2-2 thickness is 0.35mm;The thickness of rubber spacer 4 is 1.0mm;Plastic-aluminum
The thickness of composite band 5 is 0.1mm, width 5mm, the cap rate 20%~25% of aluminium-plastic tape 5;Shielding layer of copper wires 6 is
Proof copper-wire braided, count 80%;First polyester belt 3 and the thickness of the second polyester belt 7 are 0.05mm, width 5mm, polyester
The cap rate 20%~25% of band;The thickness of inner sheath 8 is 0.80mm;First braiding layer 9 is woven using aramid fiber yarn, and count is
30%~40%;The thickness of oversheath 10 is 2.5mm;Second braiding layer 11 is woven using dacron thread, count 80%.Strengthen
The external diameter of core 1 is 6.7mm, is twisted using 120000D anti-elater, and the weight that strengthening core 1 can bear weight is
1692kg.The copper wire string diameter of shielding layer of copper wires 6 is 0.15mm, number of spindles 24, is 8 per ingot radical, pitch is not more than 25mm.The
One braiding layer 9 is woven using aramid fiber yarn, and aramid fiber yarn 1500D, number of spindles is 12 ingots, per 1, ingot.Rubber spacer 4 is gathered using chlorination
Ethylene rubber.Inner sheath 8 and oversheath 10, which use, meets 5GM3 types neoprene in VDE 0207Teil 21.Second braiding
Layer 11 is woven using dacron thread, and every dacron thread is 8000D, and number of spindles is 32 ingots, per 1, ingot.
Following table is the detection numerical value contrast of existing cable and the utility model cable:
Project | Existing cable | The utility model cable |
Bear weight, kg | 1200 | 1692 |
Insulate tensile strength, MPa | 15.0 | 19.0 |
Insulate elongation at break, % | 260 | 330 |
Sheath tensile strength, MPa | 10.0 | 18.0 |
Sheath elongation at break, % | 200 | 300 |
Sheath tear resistance, N/mm | 5.0 | 18.0 |
The bending radius of cable, mm | 240 | 144 |
Flow noise, dB | 35 | 15 |
Particular embodiments described above, the purpose, technical scheme and beneficial effect of the utility model patent are carried out
It is further described, should be understood that and the foregoing is only specific embodiment of the utility model, be not used to limit
The utility model processed, all within the spirit and principles of the utility model, any modification, equivalent substitution and improvements done etc.,
It should be included within the scope of protection of the utility model.
Claims (5)
- A kind of 1. wisdom energy low noise high tensile cable, it is characterised in that:Strengthening core (1) is followed successively by from inside to outside, by more Insulated wire cores (2) form cable core, the first polyester belt (3), rubber spacer (4), aluminium-plastic tape (5), shielding layer of copper wires (6), Second polyester belt (7), inner sheath (8), the first braiding layer (9), oversheath (10) and the second braiding layer (11);The cable core includes 36 insulated wire cores (2), arrangement mode are to be arranged outside in the way of 15,+21 two layers in strengthening core (1);The every insulated wire Core (2) includes conductor (2-1) and fluoroplastic insulation (2-2) from the inside to the outside;The strengthening core (1) is woven using anti-elater, described The external diameter of strengthening core (1) determines according to formula:D=(4.154+k) × d, k is the compressed coefficient, and when d is 1.0~2.0mm, k takes 0.05, when d is 2.0~4.0mm, k takes the diameter that 0.07, d is insulated wire cores (2);Strengthening core (1) can bear the weight of weight Amount determines according to formula:M=37.7 × D2, D be strengthening core (1) external diameter, unit mm, unit of weight kg.
- A kind of 2. wisdom energy low noise high tensile cable according to claim 1, it is characterised in that:Second braiding Layer (11) is woven using dacron thread, and every dacron thread is 8000D, and number of spindles is 32 ingots, per 1, ingot.
- A kind of 3. wisdom energy low noise high tensile cable according to claim 2, it is characterised in that:The strengthening core (1) it is twisted using 120000D anti-elater, the weight that strengthening core (1) can bear weight is 1692kg.
- A kind of 4. wisdom energy low noise high tensile cable according to claim 3, it is characterised in that:The brass wire shielding The copper wire string diameter of layer (6) is 0.15mm, number of spindles 24, is 8 per ingot radical, pitch is not more than 25mm;First braiding layer (9) woven using aramid fiber yarn, aramid fiber yarn 1500D, number of spindles is 12 ingots, per 1, ingot.
- A kind of 5. wisdom energy low noise high tensile cable according to claim 4, it is characterised in that:The strengthening core (1) External diameter is 6.7mm;The sectional area of the conductor (2-1) is 0.5mm2, use 16 string diameters to be pressed for 0.195mm tinned copper wire Pitch is twisted no more than 16mm;Fluoroplastic insulation (2-2) thickness is 0.35mm;The thickness of the rubber spacer (4) is 1.0mm;The thickness of the aluminium-plastic tape (5) is 0.1mm, width 5mm, and the cap rate 20% of aluminium-plastic tape (5)~ 25%;The shielding layer of copper wires (6) is proof copper-wire braided, count 80%;First polyester belt (3) and the second polyester belt (7) thickness is 0.05mm, width 5mm, the cap rate 20%~25% of polyester belt;Inner sheath (8) thickness is 0.80mm;First braiding layer (9) is woven using aramid fiber yarn, and count is 30%~40%;The oversheath (10) is thick Spend for 2.5mm;Second braiding layer (11) is woven using dacron thread, count 80%.
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CN201720485586.4U CN206774265U (en) | 2017-05-03 | 2017-05-03 | A kind of wisdom energy low noise high tensile cable |
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CN201720485586.4U CN206774265U (en) | 2017-05-03 | 2017-05-03 | A kind of wisdom energy low noise high tensile cable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107256733A (en) * | 2017-05-03 | 2017-10-17 | 远东电缆有限公司 | A kind of wisdom energy high tensile cable and its production technology |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107256733A (en) * | 2017-05-03 | 2017-10-17 | 远东电缆有限公司 | A kind of wisdom energy high tensile cable and its production technology |
CN107256733B (en) * | 2017-05-03 | 2023-05-19 | 远东电缆有限公司 | Wisdom energy high tensile cable and production process thereof |
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AV01 | Patent right actively abandoned |