CN206764240U - Pipeline butt welding positioning tool fixture - Google Patents

Pipeline butt welding positioning tool fixture Download PDF

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Publication number
CN206764240U
CN206764240U CN201720468518.7U CN201720468518U CN206764240U CN 206764240 U CN206764240 U CN 206764240U CN 201720468518 U CN201720468518 U CN 201720468518U CN 206764240 U CN206764240 U CN 206764240U
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wedge
positioning
positioning plate
butt
shaped positioning
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CN201720468518.7U
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Chinese (zh)
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郅小军
王运法
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China Energy Engineering Group Shanxi Electric Power Engineering Co Ltd
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China Energy Engineering Group Shanxi Electric Power Engineering Co Ltd
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Abstract

本实用新型公开了一种管道对焊定位工装卡具,解决了壁厚高压管道对焊定位困难的问题。包括对焊上管道管口(1)和对焊下管道管口(2),在对焊上管道管口(1)上设置有左半卡箍(3)和右半卡箍(4),在左半卡箍(3)的外侧面上分别设置有左楔形定位板(7)和前楔形定位板(8),在右半卡箍(4)的外侧面上分别设置有右楔形定位板(9)和后楔形定位板(10),在每个楔形定位板的下端均固定设置有定位螺母,通过调整四个定位调整螺栓,使管道焊口间隙均匀。本实用新型可快捷地将管道焊口间隙调整均匀,操作简便,提高了对焊质量。

The utility model discloses a pipeline butt welding positioning fixture, which solves the problem of difficult wall thickness and high pressure pipeline butt welding positioning. It includes the butt-welding upper pipe nozzle (1) and the butt-welding lower pipe nozzle (2), and the left half clamp (3) and the right half clamp (4) are arranged on the butt-welding upper pipe nozzle (1), A left wedge-shaped positioning plate (7) and a front wedge-shaped positioning plate (8) are respectively arranged on the outer surface of the left half clamp (3), and a right wedge-shaped positioning plate is respectively arranged on the outer surface of the right half clamp (4) (9) and the rear wedge-shaped positioning plate (10), a positioning nut is fixedly arranged at the lower end of each wedge-shaped positioning plate, by adjusting four positioning adjustment bolts, the gap between the welding joints of the pipes is uniform. The utility model can quickly and evenly adjust the weld seam gap of the pipeline, is easy to operate, and improves the butt welding quality.

Description

管道对焊定位工装卡具Pipe butt welding positioning fixture

技术领域technical field

本实用新型涉及一种定位工装卡具,特别涉及一种两管道对焊时对两管道进行对接定位的工装卡具。The utility model relates to a positioning tool fixture, in particular to a tool fixture for butt joint positioning of two pipelines when two pipelines are butt welded.

背景技术Background technique

在管道铺设安装中,两连接管道的对接定位的精度会直接影响到管道焊口的对焊质量,以及管道对接施工的效率。在现场施工中,焊接连接的两管道的对口定位通常是采用人力附加撬棍等工具,对两管道接口进行调整定位的,以达到两管道中心线重合,对接间隙均匀的目的。当遇到壁厚较大,每米单重比较大的高压管道时,人力附加撬棍等工具的调整定位会遇到很大困难。特别是遇到管口椭圆度超差,且管子壁厚较大的情况,无法用上述方法校正椭圆度,此时就需将管口椭圆度产生的偏差,以管道中心线为准,与对接管道坡口上下左右四个面调配均匀,传统的对接方法已不能满足这种要求。In pipeline laying and installation, the accuracy of butt joint positioning of two connected pipelines will directly affect the quality of butt welding of pipeline welds and the efficiency of pipeline butt joint construction. In the field construction, the joint positioning of the two pipes connected by welding is usually adjusted and positioned by manpower with tools such as crowbars, so as to achieve the purpose of coincident centerlines of the two pipes and a uniform butt joint gap. When encountering a high-pressure pipeline with a relatively large wall thickness and a relatively large unit weight per meter, it will be very difficult to adjust and position tools such as manpower with crowbars. Especially when the ellipticity of the nozzle is out of tolerance and the wall thickness of the pipe is large, the ellipticity cannot be corrected by the above method. At this time, the deviation caused by the ellipticity of the nozzle needs to be based on the center line of the pipe, and the butt joint The top, bottom, left, and right sides of the pipe groove are evenly matched, and the traditional butt joint method can no longer meet this requirement.

发明内容Contents of the invention

本实用新型提供了一种管道对焊定位工装卡具,解决了壁厚高压管道对焊定位困难的技术问题。The utility model provides a pipeline butt welding positioning fixture, which solves the technical problem of difficult wall thickness and high pressure pipeline butt welding positioning.

本实用新型是通过以下技术方案解决以上技术问题的:The utility model solves the above technical problems through the following technical solutions:

一种管道对焊定位工装卡具,包括对焊上管道管口和对焊下管道管口,在对焊上管道管口上设置有左半卡箍和右半卡箍,在左半卡箍的外侧面上分别设置有左楔形定位板和前楔形定位板,在右半卡箍的外侧面上分别设置有右楔形定位板和后楔形定位板,在左楔形定位板的下端固定设置有左定位螺母,在前楔形定位板的下端固定设置有前定位螺母,在右楔形定位板的下端固定设置有右定位螺母,在后楔形定位板的下端固定设置有后定位螺母,在左定位螺母中螺接有左定位调整螺栓,左定位调整螺栓的前端活动顶接在预焊焊缝下方的对焊下管道管口上,在前定位螺母中螺接有前定位调整螺栓,前定位调整螺栓的前端活动顶接在预焊焊缝下方的对焊下管道管口上,在右定位螺母中螺接有右定位调整螺栓,右定位调整螺栓的前端活动顶接在预焊焊缝下方的对焊下管道管口上,在后定位螺母中螺接有后定位调整螺栓,后定位调整螺栓的前端活动顶接在预焊焊缝下方的对焊下管道管口上。A pipe butt welding positioning fixture, comprising a butt welding upper pipe nozzle and a butt welding lower pipe nozzle, a left half clamp and a right half clamp are arranged on the butt welding upper pipe nozzle, and the left half clamp A left wedge-shaped positioning plate and a front wedge-shaped positioning plate are respectively arranged on the outer surface, a right wedge-shaped positioning plate and a rear wedge-shaped positioning plate are respectively arranged on the outer surface of the right half clamp, and a left positioning plate is fixedly arranged at the lower end of the left wedge-shaped positioning plate. Nuts are fixedly provided with a front positioning nut at the lower end of the front wedge-shaped positioning plate; The left positioning adjusting bolt is connected, and the front end of the left positioning adjusting bolt is connected to the nozzle of the butt welded lower pipe under the pre-welding seam. The front positioning nut is screwed with the front positioning adjusting bolt, and the front end of the front positioning adjusting bolt is movable The top is connected to the nozzle of the lower butt welding pipe under the pre-welding seam, and the right positioning adjustment bolt is screwed into the right positioning nut. On the mouth, a rear positioning adjustment bolt is screwed in the rear positioning nut, and the front end of the rear positioning adjustment bolt is movable and connected to the butt welding lower pipe nozzle below the pre-welding seam.

左楔形定位板、前楔形定位板、右楔形定位板和后楔形定位板是在对焊上管道管口上等间隔弧度设置的;左半卡箍与右半卡箍是分别通过左卡箍连接螺栓和右卡箍连接螺栓连接在一起的。The left wedge-shaped positioning plate, the front wedge-shaped positioning plate, the right wedge-shaped positioning plate and the rear wedge-shaped positioning plate are set at equal intervals on the nozzle of the butt-welded pipe; the left half clamp and the right half clamp are respectively connected to the bolts through the left clamp It is connected with the right clamp connecting bolt.

本实用新型设计了一个简单实用的管道对口卡子,通过调整四个方向的调整定位螺栓,便可快捷地将管道焊口间隙调整均匀,操作简便,提高了对焊质量。The utility model designs a simple and practical pipe butt joint clip. By adjusting the adjusting positioning bolts in four directions, the gap between the pipe welding joints can be quickly and evenly adjusted. The operation is simple and the butt welding quality is improved.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是本实用新型卡箍的结构示意图;Fig. 2 is the structural representation of the utility model hoop;

图3是本实用新型的楔形定位板的结构示意图。Fig. 3 is a structural schematic diagram of the wedge-shaped positioning plate of the present invention.

具体实施方式detailed description

下面结合附图对本实用新型进行详细说明:Below in conjunction with accompanying drawing, the utility model is described in detail:

一种管道对焊定位工装卡具,包括对焊上管道管口1和对焊下管道管口2,在对焊上管道管口1上设置有左半卡箍3和右半卡箍4,在左半卡箍3的外侧面上分别设置有左楔形定位板7和前楔形定位板8,在右半卡箍4的外侧面上分别设置有右楔形定位板9和后楔形定位板10,在左楔形定位板7的下端固定设置有左定位螺母11,在前楔形定位板8的下端固定设置有前定位螺母13,在右楔形定位板9的下端固定设置有右定位螺母15,在后楔形定位板10的下端固定设置有后定位螺母17,在左定位螺母11中螺接有左定位调整螺栓12,左定位调整螺栓12的前端活动顶接在预焊焊缝19下方的对焊下管道管口2上,在前定位螺母13中螺接有前定位调整螺栓14,前定位调整螺栓14的前端活动顶接在预焊焊缝19下方的对焊下管道管口2上,在右定位螺母15中螺接有右定位调整螺栓16,右定位调整螺栓16的前端活动顶接在预焊焊缝19下方的对焊下管道管口2上,在后定位螺母17中螺接有后定位调整螺栓18,后定位调整螺栓18的前端活动顶接在预焊焊缝19下方的对焊下管道管口2上。A pipe butt welding positioning fixture, comprising a butt welding upper pipe nozzle 1 and a butt welding lower pipe nozzle 2, a left half clamp 3 and a right half clamp 4 are arranged on the butt welding upper pipe nozzle 1, A left wedge-shaped positioning plate 7 and a front wedge-shaped positioning plate 8 are respectively provided on the outer surface of the left half clamp 3, and a right wedge-shaped positioning plate 9 and a rear wedge-shaped positioning plate 10 are respectively provided on the outer surface of the right half clamp 4. The lower end of the left wedge-shaped positioning plate 7 is fixedly provided with a left positioning nut 11, the lower end of the front wedge-shaped positioning plate 8 is fixedly provided with a front positioning nut 13, and the lower end of the right wedge-shaped positioning plate 9 is fixedly provided with a right positioning nut 15. The lower end of the wedge-shaped positioning plate 10 is fixedly provided with a rear positioning nut 17, and a left positioning adjusting bolt 12 is screwed in the left positioning nut 11. On the pipe nozzle 2, a front positioning adjustment bolt 14 is screwed in the front positioning nut 13, and the front end movable top of the front positioning adjustment bolt 14 is connected on the pipe nozzle 2 under the butt welding below the pre-welding seam 19, on the right A right positioning adjustment bolt 16 is screwed in the positioning nut 15, and the front end movable top of the right positioning adjustment bolt 16 is connected on the pipe nozzle 2 under the butt welding below the pre-welding seam 19, and the rear positioning nut 17 is screwed with a rear Positioning adjustment bolt 18, the front end movable top of back positioning adjustment bolt 18 is connected on the pipe nozzle 2 under the butt welding below the pre-welding weld seam 19.

左楔形定位板7、前楔形定位板8、右楔形定位板9和后楔形定位板10是在对焊上管道管口1上等间隔弧度设置的;左半卡箍3与右半卡箍4是分别通过左卡箍连接螺栓6和右卡箍连接螺栓5连接在一起的。The left wedge-shaped positioning plate 7, the front wedge-shaped positioning plate 8, the right wedge-shaped positioning plate 9 and the rear wedge-shaped positioning plate 10 are arranged at equal intervals on the butt-welded pipe nozzle 1; the left half clamp 3 and the right half clamp 4 They are connected together by the left clamp connecting bolt 6 and the right clamp connecting bolt 5 respectively.

在两管道对口定位中,将左半卡箍3与右半卡箍4分别通过左卡箍连接螺栓6和右卡箍连接螺栓5连接在一起,并固定在对口管段的一端管口上。通过调整四个定位调整螺栓,使管道焊口间隙均匀,再将对好的焊口点焊在一起,在预焊焊缝19开始施焊前,便可将定位调整螺栓松开,并松开左半卡箍3和右半卡箍4的连接螺栓,将左半卡箍3和右半卡箍4取下。In the alignment of the two pipes, the left half clamp 3 and the right half clamp 4 are connected together by the left clamp connecting bolt 6 and the right clamp connecting bolt 5 respectively, and fixed on one end of the corresponding pipe section. By adjusting the four positioning and adjusting bolts, the gap between the welding joints of the pipeline is even, and then spot welding the well-aligned welding joints together. The connecting bolts of the left half clamp 3 and the right half clamp 4, remove the left half clamp 3 and the right half clamp 4.

Claims (2)

1.一种管道对焊定位工装卡具,包括对焊上管道管口(1)和对焊下管道管口(2),在对焊上管道管口(1)上设置有左半卡箍(3)和右半卡箍(4),其特征在于,在左半卡箍(3)的外侧面上分别设置有左楔形定位板(7)和前楔形定位板(8),在右半卡箍(4)的外侧面上分别设置有右楔形定位板(9)和后楔形定位板(10),在左楔形定位板(7)的下端固定设置有左定位螺母(11),在前楔形定位板(8)的下端固定设置有前定位螺母(13),在右楔形定位板(9)的下端固定设置有右定位螺母(15),在后楔形定位板(10)的下端固定设置有后定位螺母(17),在左定位螺母(11)中螺接有左定位调整螺栓(12),左定位调整螺栓(12)的前端活动顶接在预焊焊缝(19)下方的对焊下管道管口(2)上,在前定位螺母(13)中螺接有前定位调整螺栓(14),前定位调整螺栓(14)的前端活动顶接在预焊焊缝(19)下方的对焊下管道管口(2)上,在右定位螺母(15)中螺接有右定位调整螺栓(16),右定位调整螺栓(16)的前端活动顶接在预焊焊缝(19)下方的对焊下管道管口(2)上,在后定位螺母(17)中螺接有后定位调整螺栓(18),后定位调整螺栓(18)的前端活动顶接在预焊焊缝(19)下方的对焊下管道管口(2)上。1. A pipe butt welding positioning fixture, including the butt welding upper pipe nozzle (1) and the butt welding lower pipe nozzle (2), and the left half clamp is arranged on the butt welding upper pipe nozzle (1) (3) and the right half clamp (4), characterized in that a left wedge-shaped positioning plate (7) and a front wedge-shaped positioning plate (8) are respectively provided on the outer surface of the left half clamp (3). A right wedge-shaped positioning plate (9) and a rear wedge-shaped positioning plate (10) are respectively arranged on the outer surface of the clamp (4), and a left positioning nut (11) is fixedly arranged on the lower end of the left wedge-shaped positioning plate (7). The lower end of the wedge-shaped positioning plate (8) is fixedly provided with a front positioning nut (13), the lower end of the right wedge-shaped positioning plate (9) is fixedly provided with a right positioning nut (15), and the lower end of the rear wedge-shaped positioning plate (10) is fixedly arranged Back positioning nut (17) is arranged, left positioning adjusting bolt (12) is screwed in the left positioning nut (11), and the front end movable top of left positioning adjusting bolt (12) is connected to the opposite side below the pre-welding seam (19). On the nozzle (2) of the welded lower pipe, a front positioning adjustment bolt (14) is screwed in the front positioning nut (13), and the front end of the front positioning adjustment bolt (14) is connected to the bottom of the pre-welding seam (19) On the nozzle (2) of the lower butt welded pipe, a right positioning adjusting bolt (16) is screwed in the right positioning nut (15), and the front end of the right positioning adjusting bolt (16) is connected to the pre-welded seam (19 ) below the butt welding pipe nozzle (2), the rear positioning adjustment bolt (18) is screwed in the rear positioning nut (17), and the front end of the rear positioning adjustment bolt (18) is connected to the pre-welded weld (19) on the butt welded lower pipe nozzle (2). 2.根据权利要求1所述的一种管道对焊定位工装卡具,其特征在于,左楔形定位板(7)、前楔形定位板(8)、右楔形定位板(9)和后楔形定位板(10)是在对焊上管道管口(1)上等间隔弧度设置的;左半卡箍(3)与右半卡箍(4)是分别通过左卡箍连接螺栓(6)和右卡箍连接螺栓(5)连接在一起的。2. A pipe butt welding positioning fixture according to claim 1, characterized in that the left wedge-shaped positioning plate (7), the front wedge-shaped positioning plate (8), the right wedge-shaped positioning plate (9) and the rear wedge-shaped positioning plate The plate (10) is set on the nozzle (1) of the butt-welded pipe at equal intervals; the left half clamp (3) and the right half clamp (4) are respectively connected to the bolt (6) and the right half clamp through the left clamp The clamps are connected together by bolts (5).
CN201720468518.7U 2017-04-30 2017-04-30 Pipeline butt welding positioning tool fixture Expired - Fee Related CN206764240U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720468518.7U CN206764240U (en) 2017-04-30 2017-04-30 Pipeline butt welding positioning tool fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720468518.7U CN206764240U (en) 2017-04-30 2017-04-30 Pipeline butt welding positioning tool fixture

Publications (1)

Publication Number Publication Date
CN206764240U true CN206764240U (en) 2017-12-19

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Application Number Title Priority Date Filing Date
CN201720468518.7U Expired - Fee Related CN206764240U (en) 2017-04-30 2017-04-30 Pipeline butt welding positioning tool fixture

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109848537A (en) * 2018-12-22 2019-06-07 山西汾西重工有限责任公司 Tightening and positioning method of longitudinal welding seam of aluminum alloy thick plate coil shell

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109848537A (en) * 2018-12-22 2019-06-07 山西汾西重工有限责任公司 Tightening and positioning method of longitudinal welding seam of aluminum alloy thick plate coil shell
CN109848537B (en) * 2018-12-22 2022-04-12 山西汾西重工有限责任公司 Tightening and positioning method of longitudinal welding seam of aluminum alloy thick plate coil shell

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Granted publication date: 20171219