CN206764062U - LED illumination module light source board mounter people - Google Patents
LED illumination module light source board mounter people Download PDFInfo
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- CN206764062U CN206764062U CN201720515005.7U CN201720515005U CN206764062U CN 206764062 U CN206764062 U CN 206764062U CN 201720515005 U CN201720515005 U CN 201720515005U CN 206764062 U CN206764062 U CN 206764062U
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Abstract
The utility model discloses a kind of LED illumination module light source board mounter people；The technical problem of solution：The existing technical problem that when LED illumination light source module light source board assembles existing the turn of the screw soldering again, typically two procedures are completed by artificial or machine respectively.The technical scheme of use：LED illumination module light source board mounter people, including work top, the gantry support of X-direction is vertically arranged on work top, the slide plate for the Z-direction for being vertically arranged on the crossbeam of gantry support and being slided along crossbeam, tiling is provided with the working plate of at least one Y direction for placing light source board to be processed on work top, and screw array machine is set on work top and screw array machine is located at working plate and single-chip microcomputer.Advantage, this LED illumination module light source board mounter people, improve production efficiency, the uniformity, the reliability that reduce labour cost, improve product.
Description
Technical field
It the utility model is related to LED illumination module light source board mounter people.
Background technology
Research finds that LED has energy-saving and environmental protection, long lifespan three advantages as light source.It can realize and only consume in theory
The energy consumption of incandescent lamp 10%, than fluorescent lamp energy saving 50%；It uses solid encapsulation, and the life-span is 10 times of fluorescent lamp, the 100 of incandescent lamp
Times；Meanwhile LED light source radiates without ultraviolet light, infrared light etc., and it is avoided that the secondary pollution of mercury is overflowed in fluorescent tube rupture.
LED illumination light source module light source board assemble existing the turn of the screw soldering again when, typically two procedures respectively by
Artificial or machine is completed.
The content of the invention
Technical problem to be solved in the utility model is：It is existing existing in the assembling of LED illumination light source module light source board
The turn of the screw again soldering when, technical problem that typically two procedures are completed by artificial or machine respectively.
The purpose of this utility model is to propose a kind of LED illumination module light source board mounter people, and robot is to twist
Screw and soldering this two procedures are changed into a procedure and completed by machine not only the turn of the screw but also soldering and on a station.
In order to solve the above technical problems, the concrete technical scheme that the utility model uses is：
A kind of LED illumination module light source board mounter people, including work top, are vertically arranged X-axis on work top
The gantry support in direction, the slide plate for the Z-direction for being vertically arranged on the crossbeam of gantry support and being slided along crossbeam, is working
Tiling is provided with the working plate of at least one Y direction for placing light source board to be processed on table top, is set on work top
Put screw array machine and single-chip microcomputer；
And interval setting electric iron and electric screwdriver, electric iron and electric screwdriver vertical by supporting plate electrically connect monolithic on slide plate
Machine；The working head of electric iron and the working head of the electric screwdriver downwards and corresponding light source board to be processed on working plate, electricity
The working head of flatiron corresponds to the socket part to be welded on light source board to be processed, and the working head of electric screwdriver is corresponded on light source board to be processed
Screw portion to be installed, the working head of electric screwdriver are higher than the working head of electric iron；
It is provided for adjusting the Z axis screw mandrel and Z axis stepper motor of supporting plate upper-lower position, Z axis wire rod thread on slide plate
Connect the top connection Z axis stepper motor of supporting plate and Z axis screw mandrel, Z axis stepper motor electrical connection single-chip microcomputer；Set on slide plate
For the Z axis cylinder for driving electric screwdriver to work downwards simultaneously, the piston rod connection electric screwdriver of Z axis cylinder, Z axis cylinder electrical connection monolithic
Machine；
It is provided for sending tin machine by what tin silk was transported to tin welding spot on slide plate, send tin mechatronics single-chip microcomputer；
Negative pressure screw suction nozzle is set at the working head of electric screwdriver, and negative pressure screw suction nozzle is arranged on by vacuum pipe connection
Vacuum generator on work top, vacuum generator electrically connect single-chip microcomputer by magnetic valve；
It is provided for adjusting the X-axis screw mandrel and X-axis stepper motor of slide plate position in the X-axis direction, X-axis on gantry support
Screw mandrel is arranged on the crossbeam of gantry support and is threadedly coupled with slide plate, the one end connection X-axis stepper motor of X-axis screw mandrel, X-axis
Stepper motor electrically connects single-chip microcomputer；
The Y-axis screw mandrel and y-axis stepper motor for driving light source board adjustment position to be processed, Y-axis screw mandrel are set at working plate
It is threadedly coupled working plate and Y-axis screw mandrel one end connection y-axis stepper motor；Y-axis stepper motor electrically connects single-chip microcomputer；
X-direction, Y direction and Z-direction Special composition three-dimensional coordinate system.
The utility model mounter people, past the turn of the screw, the procedure of soldering two are completed to become by manually operating respectively
To be automatically performed respectively with electric screwdriver and constant-temperature soldering iron by a procedure on a station by robot.This working method is in state
Do not have also inside.
The utility model mounter people, improve the production efficiency, uniformity for reducing labour cost, improving product, reliable
Property.
Single-chip microcomputer in the utility model mounter people, it is routine techniques product of the prior art；Mcu programming
Tooth, the turn of the screw pass signal output intelligent control are slided with three-dimensional motion point position control, picking screw failure, the turn of the screw.
The tin machine that send in the utility model mounter people is routine techniques product of the prior art, is set in workbench
On face；By screw array machine feed a fixed position, when a screw is removed, a screw was confessed in 0.5 second and is existed
The fixed position of lining-up machine outlet and the upward screw of cap nut.
Screw feeding in the utility model mounter people inhales screw fashion using negative pressure；Screw feeding is by negative pressure device
With before electric screwdriver terminal screw suction nozzle form.Negative pressure device is made up of vacuum generator, magnetic valve, vacuum pipe.Taking screw
When electromagnetic valve work, using negative pressure pass through screw suction nozzle draw screw.
The more shaft portions of X, Y, Z that motion in the utility model mounter people is made up of screw mandrel and stepper motor,
Robot is made up of five axles, is respectively：The side-to-side movement of one responsible X-direction of X-axis, two stations of responsible Y-axis of Y-axis two
The moving forward and backward of Y direction, the up and down motion of Z axis two responsible the turn of the screw and soldering.X, Y-axis motion can be according to the track of pad
Continuous operation or pause and the speed of service and time out are adjustable.
Improvement to technical solutions of the utility model, LED illumination module light source board mounter people also include being arranged on cunning
Broken tin machine on plate, break tin mechatronics single-chip microcomputer.The purpose of setting of broken tin machine is that punching prevents tin from splashing on tin silk.
Improvement to technical solutions of the utility model, LED illumination module light source board mounter people also include vacuum table, bear
Pressure table, which is arranged on vacuum pipe, to be used to detect the negative pressure value on vacuum pipe, vacuum table electrical connection single-chip microcomputer.Picking screw loses
Lose and set and signal output to single-chip microcomputer by vacuum table, numerical value fails below ﹣ 50KPa for picking screw, and numerical value is in ﹣
50KPa is the success of above picking screw.
Improvement to technical solutions of the utility model, LED illumination module light source board mounter people also include being used to detect
The soldering temperature controller of electric iron temperature, soldering temperature controller electrical connection single-chip microcomputer.
Improvement to technical solutions of the utility model, the spacing between electric iron and electric screwdriver are 120mm, the work head of electric screwdriver
Portion is higher than the working head 30mm of electric iron.
Improvement to technical solutions of the utility model, working plate are two and are symmetrical arranged on screw array machine.In order to
The equipment of raising labour efficiency uses double, and operator prepares and makes this station to another station workmanship at work
Station is in holding state, and the work of another station, makes machine be in continuous duty all the time after a station terminates.This is just
It is required that all associated sections of robot can not interfere, grazing.
Improvement to technical solutions of the utility model, the working head of electric iron set the line ball notch of indent in front end,
The flatiron head plane and solder horn that are engaged with the pad plane on module light source board is set to put down in the open front of line ball notch
Face size is less than the width of pad plane, sets be easy to tin silk to be sent into send tin inclined side and send tin at working head front end
Inclined side corresponds to the setting of line ball notch.
Further improvement to above-mentioned technical proposal, the groove width of line ball notch is 1.5mm, groove depth 2mm.
Further improvement to above-mentioned technical proposal, the working head of electric iron are closed using red copper as base material and using iron plating
Golden covering, in chrome-faced.
The soldering of this LED illumination light source plate and traditional soldering are somewhat different, are not wire butt welding disk perforation solderings, are in pad
Planar conductor line is to pad soldering.Because there are following technical requirements to solder horn：Firstth, to meet that twocouese walks soldering, from
Send tin, broken tin normal when shifting soldering again or from left to right in a dextrad left side（Usual soldering is that tin welding spot soldering or one direction are walked
Soldering）.Secondth, soldering when wire is pressed in solder horn notch heat, send tin, displacement soldering.3rd, soldering position quality
Uniformity, reliability requirement are high；The shape of soldering, gloss, firmness will get well.Therefore, the work of the electric iron in the utility model
Making head sets line ball notch to use plane using wide 1.5mm, deep 2mm opening, solder horn open front（It is sized less than about welding
Disk width）, during soldering with light source board pad plane contact, tin silk from it is big be tiltedly sent into groove flow into notch and the wire in notch and
Pad soldering.The tin dissolved during such a structure soldering displacement in notch sufficiently can trickle onto pad.In soldering only
Adjust warm-up time, warm temperature, tin feeding speed, broken tin depth, shifting speed, soldering terminal residence time.Soldering portion
Uniformity, the reliability of position quality are all more satisfactory.Either shape, gloss, firmness are all preferable.
Compared with prior art, its advantage is the utility model：
1）LED illumination module light source board mounter people of the present utility model, improve production efficiency, reduce labour cost,
Improve uniformity, the reliability of product.
2）LED illumination module light source board mounter people of the present utility model, by the turn of the screw and soldering this two procedures change
Completed for a procedure by machine not only the turn of the screw but also soldering and on a station.
3）LED illumination module light source board mounter people of the present utility model, the turn of the screw, soldering robot applied to
The assembling of LED light source module, organically past the turn of the screw, the procedure of soldering two are completed to become as by robot by manual operation
Completed on a station, efficiency improves 200%, and due to failing with picking screw, tooth is slided in the turn of the screw, the turn of the screw succeeds
Signal output, the flaw of part can be verified, ensure uniformity, the reliability of product.In robot assembling process once
Alarm, machine are in interim status, are easy to pinpoint the problems, and the orderly control of assembling product quality are ensure that, so product quality
Greatly improve.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of this LED illumination module light source board mounter people.
Fig. 2 is the structural representation of electric iron working head.
Fig. 3 is the dimensional structure diagram of electric iron working head.
Wherein, 1, work top, 2, gantry support, 3, crossbeam, 4, slide plate, 5, working plate, 6, screw array machine, 7, electricity irons
Iron, 71, line ball notch, 72, flatiron head plane, 73, send tin inclined side, 8, electric screwdriver, 10, Z axis stepper motor, 11, broken tin
Machine, 12, X-axis stepper motor.
Embodiment
Technical solutions of the utility model are described in detail below, but the scope of protection of the utility model is not limited to
The embodiment.
To make content of the present utility model more obvious understandable, done below in conjunction with accompanying drawing 1-3 and embodiment into one
The description of step.
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining this
Utility model, it is not used to limit the utility model.
Embodiment：
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combination.Describe the utility model in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
As shown in figure 1, the LED illumination module light source board mounter people in the present embodiment, including work top 1, in work
Make to be vertically arranged the gantry support 2 of X-direction on table top 1, be vertically arranged on the crossbeam 3 of gantry support and slided along crossbeam
Z-direction slide plate 4, on work top tiling be provided with least one Y direction for placing light source board to be processed
Working plate 5, set screw array machine 6 and screw array machine to be located at working plate and single-chip microcomputer on work top.X-axis
Direction, Y direction and Z-direction Special composition three-dimensional coordinate system.
Single-chip microcomputer in the present embodiment is routine techniques product of the prior art, is programmed in single-chip microcomputer and forms motion control
Card, there is three-dimensional motion point position control, picking screw failure, the turn of the screw to slide tooth, the turn of the screw pass signal output intelligent control system
System；Specifically, three-dimensional motion point position, movement velocity, displacement sequence, output switch parameter and time are compiled by hand-held programming operation device
Enter, robot can complete the process from the turn of the screw to soldering according to the program being incorporated into.
As shown in figure 1, employ double to improve operating efficiency the present embodiment, i.e. working plate is in the present embodiment
Two and it is symmetrical arranged on screw array machine；Operator prepares and makes this one station to another station workmanship at work
Station is in holding state, and another station proceeds with one's work after a station terminates, and machine is in continuous duty all the time.
As shown in figure 1, the more axle portions of X, Y, Z that the motion of robot is made up of screw mandrel and stepper motor in the present embodiment
Point, robot is made up of five axles, is respectively：The side-to-side movement of one responsible X-direction of X-axis, the responsible Y-axis two of Y-axis two
The moving forward and backward of station Y direction, the up and down motion of Z axis two responsible the turn of the screw and soldering.X, Y-axis motion can be according to pad
Track continuously operation or pause and the speed of service and time out it is adjustable.
As shown in figure 1, robot is fed by screw array machine a fixed position in the present embodiment, when a spiral shell
Silk is removed, and a screw was confessed in 0.5 second in the fixed position that lining-up machine exports and the upward screw of cap nut.This implementation
Li Zhong robots inhale screw fashion using negative pressure and carry out feeding, and screw feeding is by negative pressure device and the terminal screw suction nozzle before electric screwdriver
Composition.Negative pressure device is made up of vacuum generator, magnetic valve, vacuum pipe.The electromagnetic valve work when taking screw, is led to using negative pressure
Cross screw suction nozzle and draw screw.Picking screw is unsuccessfully set by vacuum table and gives single-chip microcomputer signal output, and numerical value is in ﹣
Below 50KPa fails for picking screw, and numerical value is the success of above picking screw in ﹣ 50KPa.
LED illumination module light source board mounter people also includes being used for the soldering temperature for detecting electric iron temperature in the present embodiment
Spend controller, soldering temperature controller electrical connection single-chip microcomputer.
As shown in figure 1, and interval setting electric iron 7 and electric screwdriver 8, electric iron and electricity vertical by supporting plate on slide plate 4
Criticize and electrically connect single-chip microcomputer；Electric screwdriver in the present embodiment is routine techniques product of the prior art, the torque magnitude of the turn of the screw
Set on electric screwdriver and exported with sliding tooth, the turn of the screw pass signal by electric screwdriver signal controller to single-chip microcomputer.In robot group
Once alarming during dress, machine is in interim status, and failure project is shown on hand-hold programmer screen.In the present embodiment
Electric iron be routine techniques product of the prior art, electric iron temperature, which is set in 360 ~ 380 degree, to be advisable.Specifically used
When, problem can be adjusted according to soldering part.Electric screwdriver 8 and electric iron 7 in the present embodiment are arranged in Y-axis, electric screwdriver front end suction nozzle
It is responsible for negative pressure picking screw, the working head of electric screwdriver is responsible for the turn of the screw.
As shown in Figure 1,2 and 3, the working head of the electric iron of technical solutions of the utility model sets the pressure of indent in front end
Notches for wire 71, the flatiron head plane 72 being engaged with the pad plane on module light source board is set in the open front of line ball notch
And solder horn planar dimension is less than the width of pad plane, set be easy to tin silk to be sent into send tin to tilt at working head front end
Side 73 and send tin inclined side correspond to line ball notch setting.The groove width of line ball notch is 1.5mm, groove depth 2mm.Electric iron
Working head as base material and uses electroplate ferroalloy covering using red copper, in chrome-faced.
The soldering of this LED illumination light source plate and traditional soldering are somewhat different, are not wire butt welding disk perforation solderings, are in pad
Planar conductor line is to pad soldering.Because there are following technical requirements to solder horn：Firstth, to meet that twocouese walks soldering, from
Send tin, broken tin normal when shifting soldering again or from left to right in a dextrad left side（Usual soldering is that tin welding spot soldering or one direction are walked
Soldering）.Secondth, soldering when wire is pressed in solder horn notch heat, send tin, displacement soldering.3rd, soldering position quality
Uniformity, reliability requirement are high；The shape of soldering, gloss, firmness will get well.Therefore, the work of the electric iron in the utility model
Making head sets line ball notch to use plane using wide 1.5mm, deep 2mm opening, solder horn open front（It is sized less than about welding
Disk width）, during soldering with light source board pad plane contact, tin silk from it is big be tiltedly sent into groove flow into notch and the wire in notch and
Pad soldering.The tin dissolved during such a structure soldering displacement in notch sufficiently can trickle onto pad.In soldering only
Adjust warm-up time, warm temperature, tin feeding speed, broken tin depth, shifting speed, soldering terminal residence time.Soldering portion
Uniformity, the reliability of position quality are all more satisfactory.Either shape, gloss, firmness are all preferable.
As shown in figure 1, the electric screwdriver 8 and electric iron 7 on Z axis are integrally fixed at two devices in one piece of supporting plate, that is,
7 two Work implement parts of electric screwdriver 8 and electric iron move up and down simultaneously, when a device performs work, another device
Other any facilities can not be touched, the spacing between electric iron and electric screwdriver in the present embodiment is 120mm, the working head of electric screwdriver
Higher than the working head 30mm of electric iron.
The working head of electric iron and the working head of the electric screwdriver downwards and corresponding light source to be processed on working plate
Plate, the working head of electric iron correspond to the socket part to be welded on light source board to be processed, and the working head of electric screwdriver corresponds to light source to be processed
Screw portion to be installed on plate, the working head of electric screwdriver are higher than the working head of electric iron.
It is provided for adjusting the Z axis screw mandrel and Z axis stepper motor 10 of supporting plate upper-lower position, Z axis screw mandrel spiral shell on slide plate 4
Line connects the top connection Z axis stepper motor of supporting plate and Z axis screw mandrel, Z axis stepper motor electrical connection single-chip microcomputer；Set on slide plate
Put for while drive the Z axis cylinder that electric screwdriver works downwards, the piston rod connection electric screwdriver of Z axis cylinder, Z axis cylinder electrical connection monolithic
Machine.It is provided for sending tin machine by what tin silk was transported to tin welding spot on slide plate, send tin mechatronics single-chip microcomputer.Set on slide plate 4
Tin machine 11 is put brokenly, breaks tin mechatronics single-chip microcomputer.
Negative pressure screw suction nozzle is set at the working head of electric screwdriver, and negative pressure screw suction nozzle is arranged on by vacuum pipe connection
Vacuum generator on work top, vacuum generator electrically connect single-chip microcomputer by magnetic valve.Vacuum table is arranged on vacuum pipe
It is upper to be used to detect the negative pressure value on vacuum pipe, vacuum table electrical connection single-chip microcomputer.
It is provided for adjusting the X-axis screw mandrel and X-axis stepper motor 12, X of slide plate position in the X-axis direction on gantry support
Axial filament bar is arranged on the crossbeam of gantry support and is threadedly coupled with slide plate, the one end connection X-axis stepper motor of X-axis screw mandrel, X
Shaft step motor electrically connects single-chip microcomputer.
The Y-axis screw mandrel and y-axis stepper motor for driving light source board adjustment position to be processed, Y-axis screw mandrel are set at working plate
It is threadedly coupled working plate and Y-axis screw mandrel one end connection y-axis stepper motor；Y-axis stepper motor electrically connects single-chip microcomputer.
The course of work of the present embodiment：
The gantry support of X-axis is done in the present embodiment using aluminium section bar, support is fixed on the iron plate of table top, the choosing of X-axis screw mandrel
Use BO-126-L2020-S600；X-axis stepper motor selects 86 stepper motors.Y-axis screw mandrel selects BO-126-L2020-S300, Y
Shaft step motor selects 57 stepper motors.Z axis screw mandrel selects BO-85-L1616-S100, and motor selects 57 stepper motors.Z axis gas
Cylinder selects MA16 × 75SU.
In order to raise labour efficiency, machine is that double i.e. ShuanYZhou mechanisms have two sets, when in use can arbitrarily first
Start any station to be operated.
Manually radiator and LED light source board are put into the working plate of Y-axis, and turns down wire pressing plate and pushes down wire, to lead
Tin plating the end of a thread alignment light source plate that circuit goes out pad to be welded is preferably.Due to having benchmark backer on rear side of light source board, now light source board
It has been aligned with the hole that the turn of the screw fixation is treated on radiator.
By starting switch, Y-axis drives workpiece set point displacement backward, and the electric screwdriver and electric iron on Z axis are integrally fixed at one piece
Two devices on plate are arranged in X-axis, and the feeding position for being moved to the good screw of permutation below electric screwdriver, Z axis gas are driven in X-axis
Cylinder drives electric screwdriver to decline, and suction nozzle negative pressure holds a screw（There is no screw as do not held screw, screw abnormal, being fed position
Alarm simultaneously suspends in this portion）, Z axis cylinder drives electric screwdriver and screw to rise to fixed position, and the electric screwdriver in X-axis is moved to screw
Hole top, Z axis cylinder drive electric screwdriver and the screw held alignment screw hole to decline, and electric screwdriver while screw feeding screwed hole
Be powered rotation, and electric screwdriver head altered the hole of screw suction nozzle and the cross recess of nut（Difference according to screw is probably a word or other
Notch）, the turn of the screw under the effect of cylinder downward pressure, when reaching setting torsion signal within the unit interval, electric screwdriver power-off stops
Z axis cylinder drives electric screwdriver to shift up the spacing place of cylinder and stopped after rotation, moves again to feeding position and takes screw, repeat with
Upper action is to next set point the turn of the screw for wanting fixed light source plate, until all points for wanting the turn of the screw are completed.This light source board is consolidated
Pinpoint as four.
The turn of the screw performs soldering procedures after terminating：X, after the set point of Y-axis tin welding spot 1 moves into place, Z axis screw mandrel is powered irons
Iron is moved down into set point by origin, and solder horn touches tin welding spot 1 and send tin while pushing down wire（Tin after broken tin）, touch
The pressure touched is adjusted by spring, and after stop backward 3 milliseconds of left dislocation in 1 second stops 1 second again, tin, Z axis screw mandrel band electric iron are sent in stopping
Z axis origin position is moved upwards up to, the welding of solder joint 1 is completed.Then after X, the set point of Y-axis soldering 2 move into place, Z axis screw mandrel
Band electric iron moves down, and solder horn touches tin welding spot 2 and send tin while pushing down wire, 3 milliseconds of displacement to the right after stopping 1 second
After stopping 1 second again, tin is sent in stopping, and Z axis screw mandrel band electric iron is moved upwards up to Z axis origin position, and the welding of solder joint 2 is completed, and Y-axis is returned
Origin.
Above is the course of work of a station, if the station is Y1, starts Y2 stations in the Y1 station courses of work and open
Closing, electric screwdriver and Soldering machine are directly displaced to Y2 stations after Y1 end-of-jobs, and according to the course of work the turn of the screw of above Y1 stations
And soldering, until end-of-job.
Two continuous circulation works of station, a station terminate Aligning control, and operator removes the turn of the screw and the good production of soldering
Product, part to be assembled is put into frock, starting switch, two stations are with regard to continuous alternation.
In case of part has, flaw, picking screw fail, tooth abnormal conditions are slided in the turn of the screw in the course of the work, and machine just stops
In the portion and alarm, after failure failture evacuation, restarting switch machine just continues to walk downward from the portion, until work is completed.
The implementation result of LED illumination module light source board mounter people in the present embodiment：
1st, robot our unit is the assembling applied to LED light source module, past the turn of the screw, soldering two procedures
Complete to become, to be completed on a station by robot, not only to reduce production, logistics place, Er Qielao by manually operating respectively
Efficiency of movement can improve 200 ~ 300%.Due to failing with picking screw, the turn of the screw slide tooth, the output of the turn of the screw pass signal, can be with
The flaw of part is verified, ensures uniformity, the reliability of product.
2nd, one people of past has been manually done 90 seconds or so a product used time, and present machine is completed only to need 25 seconds.
3rd, robot is not only adapted to the assembling of LED light source module, as long as frock change also is adapted for twisting for other products
Screw, soldering.
4th, robot is also suitable for production line balance mode, and a variety of different robots for assembling function are unified into production line reality
Existing large-scale production.
The utility model is not directed to partly same as the prior art or can realized using prior art.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.
Claims (9)
1. a kind of LED illumination module light source board mounter people, it is characterised in that including work top, erected on work top
The straight gantry support that X-direction is set, the cunning for the Z-direction for being vertically arranged on the crossbeam of gantry support and being slided along crossbeam
Plate, tiled on work top and be provided with the working plate of at least one Y direction for placing light source board to be processed, worked
Screw array machine is set on table top and screw array machine is located at working plate and single-chip microcomputer；
And interval setting electric iron and electric screwdriver, electric iron and electric screwdriver vertical by supporting plate electrically connect single-chip microcomputer on slide plate；
The working head of electric iron and the working head of the electric screwdriver downwards and corresponding light source board to be processed on working plate, electric iron
Working head correspond to socket part to be welded on light source board to be processed, the working head of electric screwdriver corresponds to be installed on light source board to be processed
Screw portion, the working head of electric screwdriver are higher than the working head of electric iron；
It is provided for adjusting the Z axis screw mandrel and Z axis stepper motor of supporting plate upper-lower position, the connection of Z axis wire rod thread on slide plate
The top of supporting plate and Z axis screw mandrel connects Z axis stepper motor, Z axis stepper motor electrical connection single-chip microcomputer；It is provided on slide plate
The Z axis cylinder that electric screwdriver works downwards, the piston rod connection electric screwdriver of Z axis cylinder, Z axis cylinder electrical connection single-chip microcomputer are driven simultaneously；
It is provided for sending tin machine by what tin silk was transported to tin welding spot on slide plate, send tin mechatronics single-chip microcomputer；
Negative pressure screw suction nozzle is set at the working head of electric screwdriver, and negative pressure screw suction nozzle is arranged on work by vacuum pipe connection
Vacuum generator on table top, vacuum generator electrically connect single-chip microcomputer by magnetic valve；
It is provided for adjusting the X-axis screw mandrel and X-axis stepper motor of slide plate position in the X-axis direction, X-axis screw mandrel on gantry support
It is arranged on the crossbeam of gantry support and is threadedly coupled with slide plate, the one end connection X-axis stepper motor of X-axis screw mandrel, X-axis stepping
Motor electrically connects single-chip microcomputer；
The Y-axis screw mandrel and y-axis stepper motor for driving light source board adjustment position to be processed, Y-axis wire rod thread are set at working plate
Connecting tooling plate and Y-axis screw mandrel one end connection y-axis stepper motor；Y-axis stepper motor electrically connects single-chip microcomputer；
X-direction, Y direction and Z-direction Special composition three-dimensional coordinate system.
2. LED illumination module light source board mounter people as claimed in claim 1, it is characterised in that LED illumination module light source
Plate mounter people also includes the broken tin machine being arranged on slide plate, breaks tin mechatronics single-chip microcomputer.
3. LED illumination module light source board mounter people as claimed in claim 1, it is characterised in that LED illumination module light source
Plate mounter people also includes vacuum table, and vacuum table, which is arranged on vacuum pipe, to be used to detect the negative pressure value on vacuum pipe, is born
Press table electrical connection single-chip microcomputer.
4. LED illumination module light source board mounter people as claimed in claim 1, it is characterised in that LED illumination module light source
Plate mounter people also includes being used for the soldering temperature controller for detecting electric iron temperature, soldering temperature controller electrical connection monolithic
Machine.
5. LED illumination module light source board mounter people as claimed in claim 1, it is characterised in that electric iron and electric screwdriver it
Between spacing be 120mm, the working head of electric screwdriver is higher than the working head 30mm of electric iron.
6. LED illumination module light source board mounter people as claimed in claim 1, it is characterised in that working plate be two and
It is symmetrical arranged on screw array machine.
7. LED illumination module light source board mounter people as claimed in claim 1, it is characterised in that the work head of electric iron
Portion sets the line ball notch of indent in front end, is set and the pad plane phase on module light source board in the open front of line ball notch
The flatiron head plane and solder horn planar dimension of cooperation are less than the width of pad plane, are set at working head front end and are easy to tin
What silk was sent into send tin inclined side and send tin inclined side to correspond to the setting of line ball notch.
8. LED illumination module light source board mounter people as claimed in claim 7, it is characterised in that the groove width of line ball notch
For 1.5mm, groove depth 2mm.
9. LED illumination module light source board mounter people as claimed in claim 7, it is characterised in that the work head of electric iron
Portion as base material and uses electroplate ferroalloy covering using red copper, in chrome-faced.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106964863A (en) * | 2017-05-10 | 2017-07-21 | 南京中电熊猫照明有限公司 | LED illumination module light source board mounter people |
| CN110202361A (en) * | 2019-06-06 | 2019-09-06 | 惠州市德赛西威汽车电子股份有限公司 | A kind of method and apparatus of on-line tuning display screen Mura |
| CN110773834A (en) * | 2019-11-27 | 2020-02-11 | 深圳爱克莱特科技股份有限公司 | LED point light source wire welding machine and welding pressing mechanism thereof |
| CN112091444A (en) * | 2020-08-07 | 2020-12-18 | 大族激光科技产业集团股份有限公司 | Groove cutting control method and device, storage medium and laser cutting equipment |
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2017
- 2017-05-10 CN CN201720515005.7U patent/CN206764062U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106964863A (en) * | 2017-05-10 | 2017-07-21 | 南京中电熊猫照明有限公司 | LED illumination module light source board mounter people |
| CN110202361A (en) * | 2019-06-06 | 2019-09-06 | 惠州市德赛西威汽车电子股份有限公司 | A kind of method and apparatus of on-line tuning display screen Mura |
| CN110773834A (en) * | 2019-11-27 | 2020-02-11 | 深圳爱克莱特科技股份有限公司 | LED point light source wire welding machine and welding pressing mechanism thereof |
| CN112091444A (en) * | 2020-08-07 | 2020-12-18 | 大族激光科技产业集团股份有限公司 | Groove cutting control method and device, storage medium and laser cutting equipment |
| CN112091444B (en) * | 2020-08-07 | 2022-07-12 | 大族激光科技产业集团股份有限公司 | Groove cutting control method and device, storage medium and laser cutting equipment |
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