CN206759272U - Permanent magnetic brushless rotor dynamic balancing means for correcting - Google Patents
Permanent magnetic brushless rotor dynamic balancing means for correcting Download PDFInfo
- Publication number
- CN206759272U CN206759272U CN201720407686.5U CN201720407686U CN206759272U CN 206759272 U CN206759272 U CN 206759272U CN 201720407686 U CN201720407686 U CN 201720407686U CN 206759272 U CN206759272 U CN 206759272U
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- China
- Prior art keywords
- rotor
- counterweight
- balance
- dynamic balancing
- permanent magnetic
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Abstract
The utility model discloses a kind of permanent magnetic brushless rotor dynamic balancing means for correcting,The both ends of the rotor (5) are provided with the balance correction disk (4) for being interference fitted and being connected as a single entity with rotating shaft (1),Balance correction disk (4) is provided with the outer collar (6) being coaxially disposed,Inside race (7) and the equally distributed some gussets (8) of emitting shape,Outer collar (6),Several counterweight cavitys that are independent and being open outwardly are formed between inside race (7) and some gussets (8),Counterweight cavity is used for configuring balance clay (3) when rotor (5) corrects dynamic balancing,The counterweight end cap (2) for being interference fitted and being connected as a single entity with rotating shaft (1) is installed when rotor (5) is in a basic balance outside the balance correction disk (4) at its both ends,The end face of counterweight end cap (2) is provided with the equally distributed some counterweight ribs (9) of emitting shape.Using after this structure, having the advantages that simple and reasonable, easy for operation, correction rate is fast, dynamic balance accuracy is high, service life is long.
Description
Technical field
It the utility model is related to a kind of permanent magnetic brushless rotor, the accurate convenient permanent magnetism of particularly a kind of dynamic balance calibration
Brushless electric motor rotor dynamic balance calibration device.
Background technology
The characteristics of permanent magnetic brushless is due to high efficiency, low noise, long reliable and service life, in electronic work
It is used widely in the fields such as tool, household electrical appliance.For the weight for obtaining higher power density, reducing electric tool, use
Rotating speed is generally accomplished 20000-50000RPM, even more high in the permanent magnetic brushless of electric tool.In order to control permanent magnetism without
Vibrations, noise and the service life of brush motor, it is necessary to which the rotor dynamic balancing precision of permanent magnetic brushless is accomplished higher level.
The bearing calibration to permanent magnetic brushless rotor dynamic balancing mainly has two kinds at present:Duplicate removal method and weightening finish method.Duplicate removal
Method measures rotor unbalance value by duplicate removal method detects machine, uses the modes such as drilling, milling to eliminate in corresponding position certain
Material, formation hole etc. directly affects electrical machinery life on rotor;Even when amount of unbalance is excessive, duplicate removal dynamic balancing will be unable to
Carry out.Weightening finish rule is in corresponding position increment counterweight material so that rotor dynamic balancing meets to require;But traditional weightening finish method
Counterweight material quality can not realize accurate control, and configure that operation is not easy to operate, cause the dynamic balancing of rotor be difficult to meet to require and
Dynamic balance calibration efficiency is low;Some weightening finish methods are to be bonded with balance clay to realize, in the case where rotor rotates at a high speed, balance
Clay bonding is insecure, and balance clay causes balance to fail and damage motor after departing from.Therefore, many manufacturers and it is insighted it
Scholar is developed and developed, but there has been no the appearance of relatively satisfactory product so far.
The content of the invention
In order to overcome above mentioned problem existing for existing permanent magnetic brushless rotor, the purpose of this utility model is to provide one kind
It is simple and reasonable, easy for operation, correction rate is fast, dynamic balance accuracy is high, service life is long, sealing and good heat dissipation effect
Permanent magnetic brushless rotor dynamic balancing means for correcting.
The utility model solves technical scheme used by above-mentioned technical problem, and the both ends of its described rotor are provided with turning
The balance correction disk that axle is interference fitted and is connected as a single entity, balance correction disk be provided be coaxially disposed outer collar, inside race and
The equally distributed some gussets of emitting shape, form several independences and the court that is open between outer collar, inside race and some gussets
Outer counterweight cavity, counterweight cavity rotor correct dynamic balancing when be used for configure balance clay, when rotor is in a basic balance its two
The counterweight end cap for being interference fitted and being connected as a single entity with rotating shaft is installed outside the balance correction disk at end, will not fall off balance clay,
The end face of counterweight end cap is provided with the equally distributed some counterweight ribs of emitting shape, and rotor uses duplicate removal when correcting dynamic balancing again
Method removes the weight of counterweight rib in correspondence position, rotor is reached higher precision.
The further scheme of the utility model, the Balance weight end of the rotor one or both ends, which covers, to be provided with and stator insulation end plate
And slot wedge forms labyrinth type notch with the relatively turnable dust-proof lasso of merging.
The further scheme of the utility model, the balance correction disk of described rotor one end are provided with the fan blade being connected as a single entity.
The further scheme of the utility model, described balance correction disk, counterweight end cap, dust-proof lasso and fan blade use engineering
Plastic injection is made.
The further scheme of the utility model, described balance correction disk, counterweight end cap, dust-proof lasso and fan blade use metal
Material die casting is made.
After said structure, have the following advantages compared with prior art and effect:One is due to that balance correction disk is set
There are some counterweight cavitys, it is simple and convenient using weighting procedure to add counterweight balance clay during first dynamic balance calibration, counterweight end cap
Setting not only can be will not fall off balance clay, and duplicate removal method can be used in dynamic balance calibration again in correspondence position
Remove the weight of counterweight rib, rotor dynamic balancing is reached higher precision, correction rate is fast, service life length.Two are due to
Balance weight end in rotor one or both ends is covered provided with forming labyrinth type notch with merge can phase with stator insulation end plate and slot wedge
It to the dust-proof lasso of rotation, can prevent dust, iron from cutting into the cavity of rotor, rotor failure can be prevented, it is ensured that product
Service life.Third, the balance correction disk of rotor one end is provided with fan blade, the radiating effect of stator coil can be improved, can be with
Ensure that product is continuously run.
Brief description of the drawings
Fig. 1 is the structural representation of the first scheme of the utility model.
Fig. 2 is the decomposition texture schematic diagram of the first scheme of the utility model.
Fig. 3 is the structural representation of the utility model second scheme.
Fig. 4 is the structural representation of the third scheme of the utility model.
Fig. 5 is the structural representation of the 4th kind of scheme of the utility model
Fig. 6 is the decomposition texture schematic diagram of the 4th kind of scheme of the utility model.
Fig. 7 uses structural representation for the utility model second scheme.
Fig. 8 is the use structural representation of the third scheme of the utility model.
Fig. 9 uses structural representation for the 4th kind of scheme of the utility model.
Wherein, 1 rotating shaft, 2 counterweight end caps, 3 balance clay, 4 balance correction disks, 5 rotors, 6 outer collars, 7 inside races, 8 muscle
Plate, 9 counterweight ribs, 10 dust-proof lassos, 11 fan blades, 12 stator insulation end plates, 13 slot wedges, 14 stators, 15 housings.
Embodiment
It is specific real for the first of the utility model permanent magnetic brushless rotor dynamic balancing means for correcting shown in Fig. 1 and Fig. 2
Scheme is applied, the both ends of its described rotor 5 are provided with the balance correction disk 4 for being interference fitted and being connected as a single entity with rotating shaft 1, balance correction
Disk 4 is provided with the equally distributed some gussets 8 of outer collar 6, inside race 7 and emitting shape being coaxially disposed, outer collar 6, inner sleeve
Several counterweight cavitys that are independent and being open outwardly are formed between circle 7 and some gussets 8, counterweight cavity is dynamic in the correction of rotor 5
It is used for configuring balance clay 3 during balance, is provided with and the mistake of rotating shaft 1 outside the balance correction disk 4 at its both ends when rotor 5 is in a basic balance
It is full of and matches somebody with somebody the counterweight end cap 2 that merging is connected as a single entity, will not fall off balance clay 3, the end face of counterweight end cap 2 is equal provided with emitting shape
Some counterweight ribs 9 of even distribution, counterweight rib 9 is removed in correspondence position using duplicate removal method when rotor 5 corrects dynamic balancing again
Weight, the dynamic balancing of rotor 5 is reached higher precision.
It is that second of the utility model permanent magnetic brushless rotor dynamic balancing means for correcting is specific real shown in Fig. 3 and Fig. 7
Scheme is applied, the counterweight end cap 2 for being a difference in that described one end of rotor 5 with the first specific embodiment is provided with dust-proof lasso
10.During normal use, stator 14 is arranged on and needed on housing 15, and rotor 5 is corresponding to be arranged on stator 14 and be rotatably arranged in
The both ends of housing 15, dust-proof lasso 10 are matched somebody with somebody with stator insulation end plate 12 and the composition labyrinth type notch of slot wedge 13 and merge and relative can turn
It is dynamic, certain dust-proof effect can be played.
It is specific real for the third of the utility model permanent magnetic brushless rotor dynamic balancing means for correcting shown in Fig. 4 and Fig. 8
Scheme is applied, the counterweight end cap 2 for being a difference in that the both ends of rotor 5 with the first specific embodiment is provided with dust-proof lasso
10.During normal use, stator 14 is arranged on and needed on housing 15, and rotor 5 is corresponding to be arranged on stator 14 and be rotatably arranged in
The both ends of housing 15, dust-proof lasso 10 and the both ends of stator insulation end plate 12 and slot wedge 13 at both ends form labyrinth type notch and coordinated
And can relatively rotate, preferable dust-proof effect can be played.
It is the 4th kind of tool of the utility model permanent magnetic brushless rotor dynamic balancing means for correcting shown in Fig. 5, Fig. 6 and Fig. 9
Body embodiment, it is a difference in that the balance correction disk 4 of described one end of rotor 5 is provided with the first specific embodiment and is linked as
The fan blade 11 of one.During normal use, stator 14 is arranged on and needed on housing 15, and rotor 5 is corresponding to be arranged on stator 14 and can turn
The both ends of housing 15 are arranged on dynamicly, and fan blade 11 can play preferable cooling effect to the coil of stator 14.
For the ease of production and processing, described balance correction disk 4, counterweight end cap 2, dust-proof lasso 10 and fan blade 11 both can be with
It is made of engineering plastics injection, the metal material die casting such as copper, aluminium can also be used to be made.
It is described above, simply one embodiment of the present utility model, not the utility model is made any formal
Limitation, on the basis of the technical solution of the utility model is not departed from, made simple modification, equivalent variations or modification, falls
Enter the scope of protection of the utility model.
Claims (5)
1. a kind of permanent magnetic brushless rotor dynamic balancing means for correcting, it is characterized in that:The both ends of the rotor (5) are provided with turning
The balance correction disk (4) that axle (1) is interference fitted and is connected as a single entity, balance correction disk (4) are provided with the outer collar being coaxially disposed
(6), inside race (7) and the equally distributed some gussets (8) of emitting shape, outer collar (6), inside race (7) and some gussets
(8) several counterweight cavitys that are independent and being open outwardly are formed between, counterweight cavity is used for matching somebody with somebody when rotor (5) corrects dynamic balancing
Horizontalization weighing apparatus clay (3), it is provided with outside the balance correction disk (4) at its both ends when rotor (5) is in a basic balance and matches somebody with somebody with rotating shaft (1) interference
Merge the counterweight end cap (2) being connected as a single entity, the end face of counterweight end cap (2) is provided with the equally distributed some counterweight ribs of emitting shape
(9)。
2. permanent magnetic brushless rotor dynamic balancing means for correcting according to claim 1, it is characterized in that:The rotor (5)
The counterweight end cap (2) of one or both ends, which is provided with to match somebody with somebody with stator insulation end plate (12) and slot wedge (13) composition labyrinth type notch, to be merged
Relatively turnable dust-proof lasso (10).
3. permanent magnetic brushless rotor dynamic balancing means for correcting according to claim 1 or 2, it is characterized in that:The rotor
(5) the balance correction disk (4) of one end is provided with the fan blade (11) being connected as a single entity.
4. permanent magnetic brushless rotor dynamic balancing means for correcting according to claim 1, it is characterized in that:Described balance school
Positive disk (4), counterweight end cap (2), dust-proof lasso (10) and fan blade (11) are made of engineering plastics injection.
5. permanent magnetic brushless rotor dynamic balancing means for correcting according to claim 1, it is characterized in that:Described balance school
Positive disk (4), counterweight end cap (2), dust-proof lasso (10) and fan blade (11) are made of metal material die casting.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720407686.5U CN206759272U (en) | 2017-04-18 | 2017-04-18 | Permanent magnetic brushless rotor dynamic balancing means for correcting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720407686.5U CN206759272U (en) | 2017-04-18 | 2017-04-18 | Permanent magnetic brushless rotor dynamic balancing means for correcting |
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CN206759272U true CN206759272U (en) | 2017-12-15 |
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CN201720407686.5U Expired - Fee Related CN206759272U (en) | 2017-04-18 | 2017-04-18 | Permanent magnetic brushless rotor dynamic balancing means for correcting |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107896019A (en) * | 2017-12-26 | 2018-04-10 | 宁波菲仕自动化技术有限公司 | A kind of oblique slot type balance ring rotor structure and its balance manufacture method |
CN108418380A (en) * | 2018-04-24 | 2018-08-17 | 深圳市精锐昌科技有限公司 | A kind of novel brushless motor |
-
2017
- 2017-04-18 CN CN201720407686.5U patent/CN206759272U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107896019A (en) * | 2017-12-26 | 2018-04-10 | 宁波菲仕自动化技术有限公司 | A kind of oblique slot type balance ring rotor structure and its balance manufacture method |
CN108418380A (en) * | 2018-04-24 | 2018-08-17 | 深圳市精锐昌科技有限公司 | A kind of novel brushless motor |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171215 Termination date: 20190418 |