CN206748803U - Environmentally friendly banbury - Google Patents
Environmentally friendly banbury Download PDFInfo
- Publication number
- CN206748803U CN206748803U CN201720464212.4U CN201720464212U CN206748803U CN 206748803 U CN206748803 U CN 206748803U CN 201720464212 U CN201720464212 U CN 201720464212U CN 206748803 U CN206748803 U CN 206748803U
- Authority
- CN
- China
- Prior art keywords
- banbury
- environmentally friendly
- rotor
- banburying chamber
- loading hopper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/823—Temperature control
Abstract
A kind of environmentally friendly banbury, including charging zone, it is kneaded area and discharge zone, the charging zone includes cylinder, piston, loading hopper and stuffing box, the loading hopper is connected with stuffing box, the mixing area includes compressing rod, banburying chamber, rotor, circulation pipe and air cleaning unit, the air cleaning unit is anion electrostatic adsorption device, and the anion electrostatic adsorption device is connected by airway tube with banburying chamber, and the discharge zone includes discharging door lock locking device, discharge port and base.The utility model is easy to use, reasonable in design, and anion electrostatic adsorption device is provided with flies upward dust beneficial to absorption mixing area, so that not having dust when material is drawn off, eliminates dust pollution, is advantageous to environmental protection, advantageously ensures that the health of operating personnel；There are ten ribs on the utility model rotor, material is effectively dispersed in banburying chamber, strengthen the kneading effect between rib, improve compound quality and refining glue efficiency.
Description
Technical field
It the utility model is related to material machine-shaping field, more particularly to a kind of environmentally friendly banbury.
Background technology
Banbury is that intermittence polymeric material is plasticated and mixed under adjustable temperature and the air-tight state of pressure
The plant equipment of refining.The shear action that sizing material is subject to during mixer mixing is more much bigger than mill, and glue furnacing temperature is high so that banburying
The efficiency of machine refining glue is far above mill.The rotor of banbury is relative to turn round, and will add material clamp and lives to bring roll gap into, by rotor
Extruding and shearing, through roll gap after encounter lower top and fasten cusped edge and be divided into two parts, stitched respectively along between front and rear locular wall and rotor
Gap is returned above roll gap.In one week around rotor flow, material is sheared everywhere and rubbing action, makes the temperature of sizing material
Steeply rise, viscosity reduces, and adds wettability of the rubber on compounding ingredient surface, rubber is fully contacted with compounding ingredient surface.
Being stirred continuously for rotor nog, makes additive be uniformly dispersed in sizing material.
But during sizing material acutely heats up, powder particle is taken in hydrone evaporation out of, and directly being drawn off with material to cause
The dust pollution of working region, endangers the respiratory tract and lung health of operating personnel, while potential safety hazard be present, the powder not drawn off
Dirt stays in banburying chamber and the processing of later stage material can be polluted, and influences its quality.
The content of the invention
To solve the above problems, the utility model discloses a kind of environmentally friendly banbury.
In order to reach object above, the utility model provides following technical scheme：
A kind of environmentally friendly banbury, including charging zone, mixing area and discharge zone, the charging zone include cylinder, piston, charging
Bucket and stuffing box, the loading hopper are connected with stuffing box, and the mixing area includes compressing rod, banburying chamber, rotor, circulation pipe and sky
Air purifying apparatus, the air cleaning unit are anion electrostatic adsorption device, and the anion electrostatic adsorption device passes through airway tube
It is connected with banburying chamber, the discharge zone includes discharging door lock locking device, discharge port and base.
Preferably, the loading hopper sets flip plate with stuffing box intersection.
Preferably, the banburying chamber is divided into banburying chamber and lower banburying chamber.
Preferably, the rotor is connected by shaft coupling with decelerator, and the decelerator passes through shaft coupling and motor
It is connected.
Preferably, lifting support is set below the environmentally friendly banbury.
Preferably, temperature sensor is set on the rotor, and the temperature sensor is connected with controller.
Preferably, there are ten ribs on the rotor, described ten ribs are uniformly distributed along the circumferencial direction of rotor.
Preferably, the rotor is made up of stainless steel material, and there is anticorrosive coat on the surface of the rotor.
Preferably, the nozzle of spraying-rinsing is provided in the loading hopper.
The beneficial effects of the utility model：
1st, the utility model is easy to use, reasonable in design, and anion electrostatic adsorption device is provided with is kneaded area beneficial to absorption
Dust is flown upward, so that not having dust when material is drawn off, dust pollution is eliminated, is advantageous to environmental protection, advantageously ensures that behaviour
Make the health of personnel；
2nd, the utility model sets temperature sensor on rotor, be advantageous in real time monitoring rotor operating temperature, and and
When feed back to controller, so as to which adjust automatically makes its operating temperature stable；
3rd, the utility model rotor is made up of stainless steel material, good corrosion resistance, and it is anti-chemistry will not to occur with input material
Should, service life is grown, easy access and maintenance；
4th, there are ten ribs on the utility model rotor, material is effectively dispersed in banburying chamber, the kneading strengthened between rib is made
With raising compound quality and refining glue efficiency；
5th, the setting of nozzle of the present utility model, be advantageous to the cleaning to the loading hopper of charging zone, will effectively can add
Remaining material washes away on bucket wall, prevents from being kneaded next time the pollution of material.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Reference numerals list：1st, cylinder；2nd, piston；3rd, loading hopper；4th, stuffing box；5th, compressing rod；6th, rotor；7th, circulate
Pipe；8th, airway tube；9th, discharging door lock locking device；10th, discharge port；11st, base；12nd, flip plate；13rd, upper banburying chamber；14th, under
Banburying chamber；15th, nozzle.
Embodiment
With reference to the accompanying drawings and detailed description, the utility model is furtherd elucidate, it should be understood that following specific embodiment parties
Formula is merely to illustrate the utility model rather than limitation the scope of the utility model.It should be noted that make below in description
Word "front", "rear", "left", "right", "up" and "down" refer to the direction in accompanying drawing, and word " interior " and " outer " refer to respectively
Be directed towards or the direction away from particular elements geometric centers.
As shown in figure 1, a kind of environmentally friendly banbury, including charging zone, mixing area and discharge zone, the charging zone include cylinder
1st, piston 2, loading hopper 3 and stuffing box 4, loading hopper 3 are connected with stuffing box 4, be kneaded area include compressing rod 5, banburying chamber, rotor 6,
Circulation pipe 7 and air cleaning unit, air cleaning unit are anion electrostatic adsorption device, and anion electrostatic adsorption device passes through air guide
Pipe 8 is connected with banburying chamber, and anion does Brownian movement in atmosphere, and Brownian movement inherently eliminates having for minute dusts thing
Efficacious prescriptions method, promote floating dust Brownian movement after anion combination floating dust and eliminate floating dust, it is demonstrated experimentally that floating dust diameter is smaller, it is easier
Precipitated by anion, anion electrostatic adsorption device is provided with flies upward dust beneficial to absorption mixing area, so that when material is drawn off
There is no dust, eliminate dust pollution, be advantageous to environmental protection, advantageously ensure that the health of operating personnel.Discharge zone bag
Include discharging door lock locking device 9, discharge port 10 and base 11.
Loading hopper 3 sets flip plate 12 with the intersection of stuffing box 4, and banburying chamber is divided into banburying chamber 13 and lower banburying chamber 14.
Rotor 6 is connected by shaft coupling with decelerator, and decelerator is connected by shaft coupling with motor.Temperature is set to pass on rotor 6
Sensor, temperature sensor are connected with controller, are advantageous to the operating temperature of monitoring rotor in real time, and are timely fed back to controller,
So as to which adjust automatically makes its operating temperature stable.There are ten ribs on rotor 6, ten ribs are uniformly distributed along the circumferencial direction of rotor,
Material is effectively dispersed in banburying chamber, strengthen the kneading effect between rib, improve compound quality and refining glue efficiency.Rotor 6 is not by
Rust Steel material is made, good corrosion resistance, will not be chemically reacted with input material, service life length, easy access and maintenance.
There is anticorrosive coat on the surface of rotor 6.
The lower section of environmentally friendly banbury sets lifting support so that the environmentally friendly banbury of the present embodiment disclosure satisfy that different height
Use demand, using more convenient.The nozzle 15 of spraying-rinsing is provided in loading hopper 3, is advantageous to the charging to charging zone
The cleaning of bucket, effectively material remaining on the headwall that feeds can be washed away, prevent from being kneaded next time the pollution of material.
The operation principle of environmentally friendly banbury is：Two rotors are relative to turn round, and will add material clamp and lives to bring roll gap into, by turning
The extruding of son 6 and shearing force, through roll gap after encounter the lower cusped edge fastened of pushing up and be divided into two parts, respectively along front and rear room
Gap is returned above roll gap between wall and rotor 6.In the rotor motion of 6 one weeks, material is acted on by shearing force, glue
The temperature of material steeply rises, and viscosity reduces, and adds wettability of the rubber on additive surface, rubber is filled with additive surface
Tap is touched, and controller receives the data of temperature sensor, the temperature of real-time monitoring rotor 6, makes its operating temperature is stable closing
In the range of reason.Additive agglomerate is fastened with sizing material by rotor 6 and rotor clearance, rotor 6 with upper and lower top, banburying chamber interior walls
Gap, sheared and crushed, the rubber of the deformation that is stretched surrounds, stable in broken state.Meanwhile the fin on rotor 6
Make axial movement of the sizing material along rotor 6, play the effect of being stirred, additive is well mixed in sizing material.Anion electrostatic
Absorber is by the gradual adsorption and sedimentation of flying dust in banburying chamber so that material material does not have dust when drawing off, and is advantageous to environmental protection and people
Health.
Technological means disclosed in the utility model is not limited only to the technological means disclosed in above-mentioned embodiment, also
Including being combined formed technical scheme by above technical characteristic.It should be pointed out that the ordinary skill for the art
For personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these are improved and profit
Decorations are also considered as the scope of protection of the utility model.
Claims (9)
1. a kind of environmentally friendly banbury, including charging zone, mixing area and discharge zone, it is characterised in that：The charging zone include cylinder,
Piston, loading hopper and stuffing box, the loading hopper are connected with stuffing box, it is described mixing area include compressing rod, banburying chamber, rotor,
Circulation pipe and air cleaning unit, the air cleaning unit are anion electrostatic adsorption device, the anion electrostatic adsorption device
It is connected by airway tube with banburying chamber, the discharge zone includes discharging door lock locking device, discharge port and base.
2. environmentally friendly banbury as claimed in claim 1, it is characterised in that：The loading hopper sets with stuffing box intersection and renovated
Plate.
3. environmentally friendly banbury as claimed in claim 1, it is characterised in that：The banburying chamber is divided into banburying chamber and lower banburying
Room.
4. environmentally friendly banbury as claimed in claim 1, it is characterised in that：The rotor is connected by shaft coupling with decelerator,
The decelerator is connected by shaft coupling with motor.
5. environmentally friendly banbury as claimed in claim 1, it is characterised in that：Lifting support is set below the environmentally friendly banbury.
6. environmentally friendly banbury as claimed in claim 1, it is characterised in that：Temperature sensor, the temperature are set on the rotor
Degree sensor is connected with controller.
7. environmentally friendly banbury as claimed in claim 1, it is characterised in that：There are ten ribs, described ten rib edges on the rotor
The circumferencial direction of rotor is uniformly distributed.
8. environmentally friendly banbury as claimed in claim 1, it is characterised in that：The rotor is made up of stainless steel material, described turn
There is anticorrosive coat on the surface of son.
9. environmentally friendly banbury as claimed in claim 1, it is characterised in that：The spray of spraying-rinsing is provided in the loading hopper
Mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720464212.4U CN206748803U (en) | 2017-04-28 | 2017-04-28 | Environmentally friendly banbury |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720464212.4U CN206748803U (en) | 2017-04-28 | 2017-04-28 | Environmentally friendly banbury |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206748803U true CN206748803U (en) | 2017-12-15 |
Family
ID=60615360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720464212.4U Expired - Fee Related CN206748803U (en) | 2017-04-28 | 2017-04-28 | Environmentally friendly banbury |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206748803U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366782A (en) * | 2018-06-08 | 2019-02-22 | 国宏中晶集团有限公司 | A kind of preparation facilities and method of the thermoplastic sulfurized rubber containing waste-tyre rubber-powder |
| DE102022109986A1 (en) | 2021-04-28 | 2022-11-03 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | KNEADER ROTOR, KNEADER, METHOD OF KNEADING RUBBER MATERIAL AND METHOD OF MANUFACTURING THE KNEADER ROTOR |
-
2017
- 2017-04-28 CN CN201720464212.4U patent/CN206748803U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366782A (en) * | 2018-06-08 | 2019-02-22 | 国宏中晶集团有限公司 | A kind of preparation facilities and method of the thermoplastic sulfurized rubber containing waste-tyre rubber-powder |
| DE102022109986A1 (en) | 2021-04-28 | 2022-11-03 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | KNEADER ROTOR, KNEADER, METHOD OF KNEADING RUBBER MATERIAL AND METHOD OF MANUFACTURING THE KNEADER ROTOR |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171215 Termination date: 20210428 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |