CN206747882U - A kind of air-conditioning flute type pipe welding tooling - Google Patents
A kind of air-conditioning flute type pipe welding tooling Download PDFInfo
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- CN206747882U CN206747882U CN201720363355.6U CN201720363355U CN206747882U CN 206747882 U CN206747882 U CN 206747882U CN 201720363355 U CN201720363355 U CN 201720363355U CN 206747882 U CN206747882 U CN 206747882U
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Abstract
The utility model provides a kind of air-conditioning flute type pipe welding tooling, including：Tooling platform；Jig plate is fixed on tooling platform, and positioning chamber is provided with jig plate, and flute type pipe is adapted to installation with positioning chamber；Multiple guide sleeves are provided with guide plate；Multiple pilot pins are provided with tool guide plate；Power set are fixed on tooling platform, and power set include first group of power set and second group of power set, and first group of power set is connected with guide plate, and second group of power set is connected with tool guide plate；Wherein, first group of power set drives guide plate to be moved to jig plate, so that one end of multiple straight tubes passes through multiple guide sleeves correspondingly, and inserts in corresponding connecting hole；Second group of power set drives tool guide plate to be moved to guide plate, so that multiple pilot pins inject in the mouth of pipe of the other end of multiple straight tubes correspondingly.Intubation, welding, the shaping Trinity are realized, the process for saving postwelding shaping, improves welding quality.
Description
Technical field
Technical field of automation equipment is the utility model is related to, in particular to a kind of air-conditioning flute type pipe welding tooling.
Background technology
At present, flute type pipe 3'(is as shown in Figure 1) it is a kind of pipe arrangement more important in outdoor machine of air-conditioner, in welding sequence,
Need to launch multiple copper pipe 4' and welding fabrication toward flute type pipe 3', as shown in Figure 2.Because copper pipe 4' numbers are more, it is difficult to ensure
The positional precision of the mouth of pipe after welding fabrication, in the related art, artificial shaping is carried out to the mouth of pipe of product after welding sequence, from
And ensure the required precision of product, but the process had both added inessential process together to production, also increased worker's
Labor intensity.
Utility model content
The utility model is intended at least solve one of technical problem present in prior art or correlation technique.
Therefore, first purpose of the utility model is to propose a kind of air-conditioning flute type pipe welding tooling.
In view of this, according to first purpose of the present utility model, the utility model provides a kind of air-conditioning flute type pipe weldering
Frock is connect, for processing air-conditioner tube, air-conditioner tube includes flute type pipe and multiple straight tubes, is provided with the tube wall of flute type pipe
Multiple connecting holes, multiple connecting holes are used to install multiple straight tubes, and air-conditioning flute type pipe welding tooling includes：Tooling platform；Jig plate, control
Tool plate is fixed on tooling platform, positioning chamber is provided with jig plate, flute type pipe is adapted to installation with positioning chamber；Guide plate, on guide plate
It is provided with multiple guide sleeves；Tool guide plate, multiple pilot pins are provided with tool guide plate；Power set, power set are solid
It is scheduled on tooling platform, power set include first group of power set and second group of power set, and first group of power set is with being oriented to
Plate is connected, and second group of power set is connected with tool guide plate；Wherein, first group of power set drives guide plate to be moved to jig plate
It is dynamic, so that one end of multiple straight tubes passes through multiple guide sleeves correspondingly, and insert in corresponding connecting hole；Second group of power
Device drives tool guide plate to be moved to guide plate, so that multiple pilot pins inject the other end of multiple straight tubes correspondingly
In the mouth of pipe.
Air-conditioning flute type pipe welding tooling provided by the utility model, carried out in flute type pipe is launched to the positioning chamber of jig plate
Profiling positions, and starts first group of power set and drives guide plate to push, to precalculated position after toward guide sleeve launch straight tube, make straight tube
One end through guide sleeve and inserting in the connecting hole of flute type pipe, while the other end of straight tube is maintained in guide sleeve, is realized straight
The coarse positioning of pipe；Starting second group of power set drives tool guide plate to push, and pilot pin thereon can effectively inject straight tube
The mouth of pipe and the position for correcting the mouth of pipe, the mouth of pipe of straight tube, and basic guarantee institute can be flattened by pushing for the certain stroke of pilot pin
Having the mouth of pipe of straight tube, pilot pin is adjusted and is accurately positioned to the position of straight tube, so as to realize straight tube at grade
It is accurately positioned；The position of pin is held in position, the junction of flute type pipe and straight tube is welded；Start second group of power after shaping
Device drives tool guide plate to go up, starts first group of power set drive guide plate rise, takes out product.Wherein, straight tube is
Copper pipe.The mode of guide sleeve interference fit is arranged on guide plate, and pilot pin is connected by screw installed in tool guide plate
On.In welding process, straight tube may temperature distortion, the position by being held in position pin prevents mouth of pipe play, reaches postwelding and exempt from
The target of shaping.Air-conditioning flute type pipe welding tooling provided by the utility model is mainly used in the product essence for solving after the welding of flute type pipe
Degree, intubation, welding, the shaping Trinity are realized, the process for saving postwelding shaping, improves welding quality.Particularly when straight tube number
When mesh is more, the positional precision of the mouth of pipe after welding fabrication is also can guarantee that, so as to ensure the required precision of product, after welding sequence
Without carrying out artificial shaping to the mouth of pipe of product, the labor intensity of worker is reduced.
In addition, a kind of air-conditioning flute type pipe welding tooling in above-described embodiment provided by the utility model can also have such as
Lower additional technical feature：
In the above-mentioned technical solutions, it is preferable that air-conditioner tube also includes multiple arcs pipe, is set on the tube wall of flute type pipe
There are multiple mounting holes, multiple mounting holes are used to install multiple arcs pipe, and air-conditioning flute type pipe welding tooling includes：Tool side plate, is controlled
Tool side plate is fixed on tooling platform, and multiple spacing edge-cuts are provided with tool side plate；Wherein, a pair of one end 1 of multiple arcs pipe
Slip into multiple spacing edge-cuts with answering, so that the other end of multiple arcs pipe is injected in corresponding mounting hole；Second group of power dress
Put driving tool guide plate to move to tool side plate, so that multiple pilot pins inject one end of multiple arcs pipe correspondingly
In the mouth of pipe.
In the technical scheme, flute type pipe is launched in the positioning chamber of jig plate, carries out the profiling positioning of flute type pipe；
Curved pipe is inserted along the spacing edge-cut on tool side plate toward flute type pipe, one end of curved pipe is inserted in the mounting hole of flute type pipe,
Realize the coarse positioning of curved pipe；Starting second group of power set drives tool guide plate to push, and pilot pin thereon can be inserted effectively
Enter the mouth of pipe of curved pipe and correct the position of the mouth of pipe, the mouth of pipe of curved pipe can be flattened by pushing for the certain stroke of pilot pin,
And the mouth of pipe of all curved pipes of basic guarantee is at grade, realizes being accurately positioned for curved pipe；The position of pin is held in position,
The junction of flute type pipe and curved pipe is welded；Starting second group of power set after shaping drives tool guide plate to go up,
Product is taken out, so as to improve the Product Precision after the welding of flute type pipe, intubation, welding, the shaping Trinity is realized, saves postwelding
The process of shaping, improve welding quality.Wherein, curved pipe is copper pipe.Multiple spacing edge-cuts are provided with the side of tool side plate.
In welding process, curved pipe may temperature distortion, the position by being held in position pin prevents mouth of pipe play, reach postwelding exempt from it is whole
The target of shape.Particularly when curved pipe number is more, the positional precision of the mouth of pipe after welding fabrication is also can guarantee that, so as to ensure to produce
The required precision of product, without carrying out artificial shaping to the mouth of pipe of product after welding sequence, reduce the labor intensity of worker.
In a particular embodiment, when flute type Guan Shangxu welds straight tube and curved pipe, flute type pipe is launched and arrives jig plate
On in positioning chamber, the positioning of flute type pipe is carried out；Curved pipe is inserted along the spacing edge-cut on tool side plate toward flute type pipe, realizes arc
The coarse positioning of pipe；Starting first group of power set drives guide plate to push, rear in place to launch straight tube toward guide sleeve, realizes straight tube
Coarse positioning；Starting second group of power set drives tool guide plate to push, and pilot pin thereon can effectively inject straight tube and arc
The mouth of pipe of pipe and the position for correcting the mouth of pipe, the mouth of pipe of straight tube and curved pipe can be flattened by pushing for the certain stroke of pilot pin,
And the mouth of pipe of all straight tubes of basic guarantee and curved pipe is at grade, being accurately positioned for straight tube and curved pipe is realized；Keep
The position of pilot pin, the junction of flute type pipe and straight tube and curved pipe is welded；Start second group of power set after shaping
Drive tool guide plate to go up, start first group of power set drive guide plate rise, take out product.It is provided by the utility model
Air-conditioning flute type pipe welding tooling improves the Product Precision after the welding of flute type pipe, realizes intubation, welding, the shaping Trinity, saves
The process for going postwelding shaping, welding quality is improved, without carrying out artificial shaping to the mouth of pipe of product, the work for reducing worker is strong
Degree.
In any of the above-described technical scheme, it is preferable that buffer and caging bolt, second group of power are provided with guide plate
When device drives tool guide plate to guide plate or the movement of tool side plate, tool guide plate is pressed on buffer, and is resisted against limit
On the bolt of position.
In the technical scheme, the down stroke of tool guide plate is adjusted by buffer and caging bolt.And pass through
Buffer and caging bolt adjust, controlled the position of the mouth of pipe of straight tube or curved pipe, it is ensured that accurate positioning.Specifically, when need to enter
When row straight tube or curved pipe are accurately positioned, second group of power set drives tool guide plate to be moved to guide plate or tool side plate,
Tool guide plate is first pressed on buffer, slows down the movement of tool guide plate, enables the pilot pin on tool guide plate smooth
Insertion straight tube or curved pipe the mouth of pipe, when tool guide plate is resisted against on caging bolt, tool guide plate halts, directly
Pipe or curved pipe are positioned pin and limit the free degree, and then realize that straight tube or curved pipe are accurately positioned.
In any of the above-described technical scheme, it is preferable that buffer and caging bolt, first group of power are provided with tooling platform
Device drive guide plate to jig plate move when, guide plate is pressed on buffer, and is resisted against on caging bolt.
In the technical scheme, the down stroke of guide plate is adjusted by buffer and caging bolt, and pass through buffering
Device and caging bolt adjust, the position of the mouth of pipe of control straight tube, it is ensured that accurate positioning.Specifically, when need carry out straight tube it is thick
During positioning, first group of power set drives guide plate to be moved to jig plate, and guide plate is first pressed on buffer, slows down guide plate
It is mobile, and be slowly resisted against on caging bolt, so as to ensure that one end of straight tube can insert the connecting hole of flute type pipe, the other end
Guide sleeve can be inserted in, and then realize the coarse positioning of straight tube.
In any of the above-described technical scheme, it is preferable that alignment pin is provided with jig plate, flute type pipe is by positioning finger setting
In positioning chamber.
In the technical scheme, flute type pipe is launched in the positioning chamber of jig plate, and realized by alignment pin thereon
The profiling positioning of flute type pipe, makes flute type pipe accurately be fixed on jig plate, so as to ensure that the essence in welding straight tube and curved pipe
Exactness.
In any of the above-described technical scheme, it is preferable that first group of power set and second group of power set include two
Cylinder, the projecting shafts of two cylinders of first group of power set are connected to the both ends of guide plate, two of second group of power set
The projecting shaft of cylinder is connected to the both ends of tool guide plate.
In the technical scheme, the action of guide plate and tool guide plate is completed by pneumatic control cylinder.Then lead to
Pneumatic control cylinder is crossed, lead agency carries out coarse positioning and fine positioning to the mouth of pipe of straight tube and curved pipe.Specifically, guide plate
Both ends cylinder controls moving up and down for guide plate, realizes the coarse positioning to straight tube；The both ends cylinder of tool guide plate controls
Tool guide plate moves up and down, and realizes the fine positioning to straight tube and curved pipe.Meanwhile one is set respectively at the both ends of guide plate
Individual cylinder, and a cylinder is set respectively at the both ends of tool guide plate, be advantageous to guide plate or tool guide plate integrally moves
Dynamic uniformity, avoid because one end sets cylinder, and cause guide plate or the skew of the movement of tool guide plate or positioning.
In any of the above-described technical scheme, it is preferable that the both ends of guide plate and the both ends of tool guide plate be provided with every
The stretching axis connection of hot plate, thermal insulation board and cylinder.
It is substantial amounts of caused by welding due to when straight tube or curved pipe are welded on into flute type pipe in the technical scheme
Heat can be delivered on guide plate and tool guide plate by guide sleeve and pilot pin, meanwhile, guide plate and tool guide plate with
The stretching axis connection of cylinder, in order to avoid influenceing the performance of cylinder on the projecting shaft of heat transfer to cylinder, therefore in guide plate
Thermal insulation board is set between the projecting shaft of cylinder, thermal insulation board is set between tool guide plate and the projecting shaft of cylinder, so as to hinder
Every in heat transfer to cylinder, the performance of cylinder ensure that.
In any of the above-described technical scheme, it is preferable that the end of pilot pin is cone-shaped.
In the technical scheme, pilot pin end is tapered shaft, can effectively inject the mouth of pipe and the correction of straight tube or curved pipe
The position of the mouth of pipe, realizes and is accurately positioned.
In any of the above-described technical scheme, it is preferable that tooling platform includes：Tool bottom plate；Installing plate, jig plate are fixed on peace
In loading board；First connecting plate, one end of the first connecting plate are connected with tool bottom plate, and the other end is connected with installing plate；First strengthens
Gusset, the bottom of the first stiffener plate are connected with tool bottom plate, and the side wall of the first stiffener plate is connected with the first connecting plate, and first
The top braces installing plate of stiffener plate.
In the technical scheme, installing plate is fastened on tool bottom plate by the first connecting plate and the first stiffener plate
On, jig plate, which is connected by screw, to be fixed on a mounting board.Specifically, two the first connecting plate intervals stand in tool bottom plate
On, the both ends of installing plate are separately fixed on two the first connecting plates, high so as to install grillage, in the upper end plate face of installing plate
On jig plate is installed, while for the stability of reinforcement structure support, the connection between tool bottom plate and the first connecting plate
Place sets the first stiffener plate, and the junction between the first connecting plate and installing plate sets the first stiffener plate.Wherein, first
The centre of connecting plate can be engraved structure, save material cost, while also meet Structural strength calls.
In any of the above-described technical scheme, it is preferable that tooling platform further comprises：Supporting plate, the bottom of supporting plate and peace
Loading board is connected, and the top of supporting plate is connected with tool side plate.
In the technical scheme, supporting plate, which is connected by screw, fixes on a mounting board, and tool side plate is connected with supporting plate
Connect, be connected to so that tool side plate is firm on tooling platform.
In any of the above-described technical scheme, it is preferable that tooling platform also includes：Buffer mounting blocks, the buffering on tooling platform
Device and caging bolt are arranged on buffer mounting blocks；Second connecting plate, the bottom of the second connecting plate are connected to tool bottom plate, the
Buffer mounting blocks are connected with the top of two connecting plates；Cylinder mounting plate, the bottom of cylinder mounting plate are connected on tool bottom plate,
Cylinder is fixed on cylinder mounting plate；Second stiffener plate, the bottom of the second stiffener plate are connected with tool bottom plate, and second strengthens
One side wall of gusset is connected with the second connecting plate, and another side wall is connected with cylinder mounting plate.
In the technical scheme, the second connecting plate, the second stiffener plate and cylinder mounting plate are connected by screw installation
On tool bottom plate, cylinder is fixed on cylinder mounting plate；Buffer mounting blocks are arranged on the second connecting plate, for buffer
Installation.Specifically, two cylinder mounting plates are stood on the both ends of tool bottom plate respectively, the both sides plate face connection of cylinder mounting plate
There are a first group of power set and second group of power set, while also stood respectively at the both ends of tool bottom plate and have the second connecting plate, the
The top of two connecting plates is connected with buffer mounting blocks, for limiting buffer guide plate.Meanwhile in order to strengthen the second connecting plate with
The structural stability of tool bottom plate, the structural stability of cylinder mounting plate and tool bottom plate, installed in the second connecting plate and cylinder
The second stiffener plate is provided between plate.
To sum up, the utility model is mainly used in the Product Precision for solving after the welding of flute type pipe, realizes intubation, welding, shaping
The Trinity, the process for saving postwelding shaping, improve welding quality.Positioned by mechanism and profiling, it is slightly fixed that first workpiece is carried out
Position, fine positioning is then carried out by pneumatic control cylinder, lead agency line up, adjusted by buffer and position-limit mechanism, control
The position of tubulation mouth, it is ensured that accurate positioning；In welding process, straight tube and curved pipe may temperature distortion, by being held in position
The position of pin prevents mouth of pipe play, reaches the target that postwelding exempts from shaping.Specifically, flute type pipe is launched onto jig plate, and led to
The alignment pin crossed thereon realizes the profiling positioning of flute type pipe；Curved pipe is inserted along the spacing edge-cut on tool side plate toward flute type pipe,
Realize the coarse positioning of curved pipe；Starting first group of power set drives guide plate to push, and is determined by buffer and caging bolt
Its down stroke, straight tube is launched toward guide sleeve afterwards in place, realize the coarse positioning of straight tube；Start second group of power set and drive tool
Guide plate pushes, and pilot pin end thereon is tapered shaft, can effectively inject copper pipe mouth and correct the position of the mouth of pipe, pass through positioning
The certain stroke of pin pushes the mouth of pipe that can flatten straight tube and curved pipe, and the mouth of pipe of all straight tubes of basic guarantee and curved pipe exists
On same plane, being accurately positioned for straight tube and curved pipe is realized；The position of pin is held in position, to the junction of flute type pipe and copper pipe
Welded；Starting second group of power set after shaping drives first group of rise of tool guide plate, startup power set to drive and lead
Go up to plate, take out product.
Additional aspect and advantage of the present utility model will be set forth in part in the description, partly by from following description
In become obvious, or by it is of the present utility model practice recognize.
Brief description of the drawings
Of the present utility model above-mentioned and/or additional aspect and advantage will in the description from combination accompanying drawings below to embodiment
Become obvious and be readily appreciated that, wherein：
Fig. 1 shows the schematic perspective view of flute type pipe in correlation technique；
Fig. 2 shows the schematic perspective view of flute type pipe welding fabrication in correlation technique；
Fig. 3 shows the air-conditioning flute type pipe welding tooling front view according to one embodiment of the present utility model；
Fig. 4 shows the air-conditioning flute type pipe welding tooling schematic perspective view according to one embodiment of the present utility model；
Fig. 5 shows that Fig. 4 amplifies according to the A portions of the air-conditioning flute type pipe welding tooling of one embodiment of the present utility model
Figure；
Fig. 6 shows the explosive view of the air-conditioning flute type pipe welding tooling according to one embodiment of the present utility model；
Fig. 7 shows the jig plate stereogram according to one embodiment of the present utility model；
Fig. 8 shows the tool side plate stereogram according to one embodiment of the present utility model；
Fig. 9 shows the flute type pipe stereogram according to one embodiment of the present utility model；
Figure 10 shows the schematic perspective view of the flute type pipe welding fabrication according to one embodiment of the present utility model.
Wherein, the corresponding relation between the reference in Fig. 1 to Figure 10 and component names is：
3' flute type pipes, 4' copper pipes, 3 flute type pipes, 30 connecting holes, 32 mounting holes, 4 straight tubes, 5 curved pipes, 6 jig plates, 60 is fixed
Position chamber, 61 alignment pins, 7 guide plates, 70 guide sleeves, 8 tool guide plates, 80 pilot pin a, 81 pilot pin b, 9 first groups of power dresses
Put, 10 second groups of power set, 11 tool side plates, 110 spacing edge-cuts, 12 buffer a, 13 caging bolt a, 14 thermal insulation board a, 15
Tool bottom plate, 16 installing plates, 17 first connecting plates, 18 first stiffener plates, 19 supporting plates, 20 buffer mounting blocks, 21 second
Connecting plate, 22 cylinder mounting plates, 23 second stiffener plates, 24 buffer b, 25 caging bolt b, 26 thermal insulation board b.
Embodiment
In order to be more clearly understood that above-mentioned purpose of the present utility model, feature and advantage, below in conjunction with the accompanying drawings and tool
The utility model is further described in detail body embodiment.It should be noted that in the case where not conflicting, this Shen
The feature in embodiment and embodiment please can be mutually combined.
Many details are elaborated in the following description in order to fully understand the utility model, still, this practicality
New to be different from other modes described here using other to implement, therefore, the scope of protection of the utility model is simultaneously
Do not limited by following public specific embodiment.
Described referring to Fig. 3 to Figure 10 according to a kind of air-conditioning flute type pipe welding tooling of some embodiments of the utility model.
As shown in Figures 3 to 10, the utility model proposes a kind of air-conditioning flute type pipe welding tooling, for processing air conditioner
Pipe arrangement, air-conditioner tube includes flute type pipe 3 and multiple straight tubes 4, multiple connecting holes 30 is provided with the tube wall of flute type pipe 3, multiple
Connecting hole 30 is used to install multiple straight tubes 4, and the welding tooling of air-conditioning flute type pipe 3 includes：Tooling platform；Jig plate 6, jig plate 6 are fixed
Positioning chamber 60 is provided with tooling platform, jig plate 6, flute type pipe 3 is adapted to installation with positioning chamber 60；Guide plate 7, on guide plate 7
It is provided with multiple guide sleeves 70；Tool guide plate 8, multiple pilot pin a 80 and pilot pin b 81 are provided with tool guide plate 8；
Power set, power set are fixed on tooling platform, and power set include first group of power set 9 and second group of power set
10, first group of power set 9 is connected with guide plate 7, and second group of power set 10 is connected with tool guide plate 8；Wherein, first group
Power set 9 drive guide plate 7 to be moved to jig plate 6, so that one end of multiple straight tubes 4 passes through multiple guide sleeves correspondingly
70, and insert in corresponding connecting hole 30；Second group of power set 10 drives tool guide plate 8 to be moved to guide plate 7, so that more
Individual pilot pin a 80 is injected in the mouth of pipe of the other end of multiple straight tubes 4 correspondingly.
Air-conditioning flute type pipe welding tooling provided by the utility model, in the positioning chamber 60 that flute type pipe 3 is launched to jig plate 6
Carry out profiling positioning, start first group of power set 9 and drive guide plate 7 to push, to precalculated position after launched directly toward guide sleeve 70
Pipe 4, make one end of straight tube 4 through guide sleeve 70 and insert in the connecting hole 30 of flute type pipe 3, while the other end of straight tube 4 is kept
In guide sleeve 70, the coarse positioning of straight tube 4 is realized；Starting second group of power set 10 drives tool guide plate 8 to push, thereon
Pilot pin a 80 can effectively inject the mouth of pipe of straight tube 4 and correct the position of the mouth of pipe, pass through pushing for 80 certain strokes of pilot pin a
The mouth of pipe of straight tube 4 can be flattened, and the mouth of pipe of all straight tubes 4 of basic guarantee is at grade, pilot pin a 80 is to straight tube 4
Position is adjusted and is accurately positioned, so as to realize being accurately positioned for straight tube 4；Pin a 80 position is held in position, to flute type pipe 3
Welded with the junction of straight tube 4；Start second group of power set 10 after shaping to drive tool guide plate 8 to go up, start the
One group of power set 9 drives guide plate 7 to go up, and takes out product.Wherein, straight tube 4 is copper pipe.The side of the interference fit of guide sleeve 70
Formula is arranged on guide plate 7, and pilot pin a 80 is connected by screw on tool guide plate 8.In welding process, straight tube 4
May temperature distortion, the position by being held in position pin a 80 prevents mouth of pipe play, reaches the target that postwelding exempts from shaping.This reality
It is mainly used in solving the Product Precision after flute type pipe 3 welds with the air-conditioning flute type pipe welding tooling of new offer, realizes intubation, weldering
Connect, the shaping Trinity, the process for saving postwelding shaping, improve welding quality.Particularly when the number of straight tube 4 is more, also can
The positional precision of the mouth of pipe after guarantee welding fabrication, so as to ensure the required precision of product, without to product after welding sequence
The mouth of pipe carries out artificial shaping, reduces the labor intensity of worker.Wherein, pilot pin a 80 and pilot pin b 81 can be same size
Pilot pin.
In addition, a kind of air-conditioning flute type pipe welding tooling in above-described embodiment provided by the utility model can also have such as
Lower additional technical feature：
In one embodiment of the present utility model, it is preferable that air-conditioner tube also includes multiple arcs pipe 5, flute type pipe 3
Tube wall on be provided with multiple mounting holes 32, multiple mounting holes 32 are used to install multiple arcs pipe 5, air-conditioning flute type pipe welding tooling
Including：Tool side plate 11, tool side plate 11 are fixed on tooling platform, and multiple spacing edge-cuts 110 are provided with tool side plate 11；Its
In, one end of multiple arcs pipe 5 is slipped into multiple spacing edge-cuts 110 correspondingly, so that the other end of multiple arcs pipe 5 is inserted
Enter in corresponding mounting hole 32；Second group of power set 10 drives tool guide plate 8 to be moved to tool side plate 11, so that multiple fixed
Position pin b 81 is injected in the mouth of pipe of one end of multiple arcs pipe 5 correspondingly.
In this embodiment, by flute type pipe 3 launch jig plate 6 positioning chamber 60 it is inner on, the profiling for carrying out flute type pipe 3 is determined
Position；Curved pipe 5 is inserted along the spacing edge-cut 110 on tool side plate 11 toward flute type pipe 3, one end of curved pipe 5 is inserted flute type pipe 3
Mounting hole 32 in, realize the coarse positioning of curved pipe 5；Starting second group of power set 10 drives tool guide plate 8 to push, thereon
Pilot pin b 81 can effectively inject the mouth of pipe of curved pipe 5 and correct the position of the mouth of pipe, pass through 81 certain strokes of pilot pin b
The mouth of pipe of curved pipe 5 can be flattened by pushing, and the mouth of pipe of all curved pipes 5 of basic guarantee is at grade, realizes curved pipe 5
Be accurately positioned；Pin b 81 position is held in position, the junction of flute type pipe 3 and curved pipe 5 is welded；Start after shaping
Second group of power set 10 drives tool guide plate 8 to go up, and takes out product, so as to improve the product essence after flute type pipe 3 welds
Degree, intubation, welding, the shaping Trinity are realized, the process for saving postwelding shaping, improves welding quality.Wherein, curved pipe 5 is
Copper pipe.Multiple spacing edge-cuts 110 are provided with the side of tool side plate 11.In welding process, curved pipe 5 may be become by heat
Shape, the position by being held in position pin b 81 prevent mouth of pipe play, reach the target that postwelding exempts from shaping.Particularly when curved pipe 5
When number is more, the positional precision of the mouth of pipe after welding fabrication is also can guarantee that, so as to ensure the required precision of product, in welding sequence
Afterwards without carrying out artificial shaping to the mouth of pipe of product, the labor intensity of worker is reduced.
In a particular embodiment, when needing to weld straight tube 4 and curved pipe 5 on flute type pipe 3, flute type pipe 3 is launched into tool
On the positioning chamber 60 of plate 6 is inner, the positioning of flute type pipe 3 is carried out；Inserted along the spacing edge-cut 110 on tool side plate 11 toward flute type pipe 3
Curved pipe 5, realize the coarse positioning of curved pipe 5；Starting first group of power set 9 drives guide plate 7 to push, rear toward guide sleeve in place
70 launch straight tube 4, realize the coarse positioning of straight tube 4；Starting second group of power set 10 drives tool guide plate 8 to push, thereon
Pilot pin a 80 can effectively inject straight tube 4 and pilot pin b 81 and can effectively inject the mouth of pipe of curved pipe 5 and correct the position of the mouth of pipe,
The mouth of pipe of straight tube 4 and curved pipe 5 can be flattened by pushing for 81 certain stroke of pilot pin a 80 and pilot pin b, and protected substantially
The mouth of pipe for demonstrate,proving all straight tubes 4 and curved pipe 5 at grade, realizes being accurately positioned for straight tube 4 and curved pipe 5；It is held in position
Pin a 80 and pilot pin b 81 position, the junction of flute type pipe 3 and straight tube 4 and curved pipe 5 is welded；Start after shaping
Second group of power set 10, which drive tool guide plate 8 to go up, start first group of power set 9 drives guide plate 7 to go up, and takes out and produces
Product.The welding tooling of air-conditioning flute type pipe 3 provided by the utility model improve flute type pipe 3 weld after Product Precision, realize intubation,
Welding, the shaping Trinity, the process for saving postwelding shaping, welding quality is improved, it is carefully and neatly done without carrying out people to the mouth of pipe of product
Shape, reduce the labor intensity of worker.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that the both ends of guide plate 7 are respectively provided with
There are buffer a 12 and caging bolt a 13, second group of power set 10 drives tool guide plate 8 to guide plate 7 or tool side plate
During 11 movement, tool guide plate 8 is pressed on buffer a 12, and is resisted against on caging bolt a 13.
In this embodiment, the down stroke of tool guide plate 8 is adjusted by buffer a 12 and caging bolt a 13.With
And the position of the mouth of pipe of straight tube 4 or curved pipe 5 is adjusted, controlled by buffer a 12 and caging bolt a 13, it is ensured that positioning is accurate
Really.Specifically, when straight tube 4 need to be carried out or curved pipe 5 is accurately positioned, second group of power set 10 drive tool guide plate 8 to
Guide plate 7 or tool side plate 11 are moved, and tool guide plate 8 is first pressed on buffer a 12, slow down the movement of tool guide plate 8,
The pilot pin a 80 on tool guide plate 8 and pilot pin b 81 is set smoothly to insert the pipe of straight tube 4 or curved pipe 5 respectively
Mouthful, when tool guide plate 8 is resisted against on caging bolt 13, tool guide plate 8 is halted, and straight tube 4 or curved pipe 5 are positioned
Pin a 80 and pilot pin b 81 limit the free degree, and then realize that straight tube 4 or curved pipe 5 are accurately positioned.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that the both ends of tooling platform are provided with
Buffer b 24 and caging bolt b 25, first group of power set 9 drive guide plate 7 to jig plate 6 move when, guide plate 7 is pressed
On buffer b 24, and it is resisted against on caging bolt b 25.
In this embodiment, the down stroke of guide plate 7, Yi Jitong are adjusted by buffer b 24 and caging bolt b 25
Cross the position that buffer b 24 and caging bolt b 25 adjusted, controlled the mouth of pipe of straight tube 4, it is ensured that accurate positioning.Specifically, when need
When carrying out the coarse positioning of straight tube 4, first group of power set 9 drives guide plate 7 to be moved to jig plate 6, and guide plate 7 is first pressed in slow
Rush on device b 24, slow down the movement of guide plate 7, and be slowly resisted against on caging bolt b 25, so as to ensure the one of straight tube 4
End can insert the connecting hole 30 of flute type pipe 3, and the other end can be inserted in guide sleeve 70, and then realize the coarse positioning of straight tube 4.Wherein,
Buffer a 12 and buffer b 24 can be the buffer of same size, and caging bolt a 13 and caging bolt b 25 can be
The caging bolt of same size.
As shown in fig. 6, in one embodiment of the present utility model, it is preferable that alignment pin 61 is provided with jig plate 6,
Flute type pipe 3 is positioned in positioning chamber 60 by alignment pin 61.
In this embodiment, in the positioning chamber 60 that flute type pipe 3 is launched to jig plate 6, and alignment pin 61 thereon is passed through
The profiling positioning of flute type pipe 3 is realized, flute type pipe 3 is accurately fixed on jig plate 6, so as to ensure that in welding straight tube 4 and arc
The accuracy of shape pipe 5.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that first group of power set 9 and
Two groups of power set 10 include two cylinders, and the projecting shaft of two cylinders of first group of power set 9 is connected to guide plate 7
Both ends, the projecting shaft of two cylinders of second group of power set 10 are connected to the both ends of tool guide plate 8.
In this embodiment, the action of guide plate 7 and tool guide plate 8 is completed by pneumatic control cylinder.Then lead to
Pneumatic control cylinder is crossed, lead agency carries out coarse positioning and fine positioning to the mouth of pipe of straight tube 4 and curved pipe 5.Specifically, guide plate
7 both ends cylinder controls moving up and down for guide plate 7, realizes the coarse positioning to straight tube 4；The both ends cylinder of tool guide plate 8
Moving up and down for tool guide plate 8 is controlled, realizes the fine positioning to straight tube 4 and curved pipe 5.Meanwhile at the both ends of guide plate 7
One cylinder is set respectively, and a cylinder is set respectively at the both ends of tool guide plate 8, is advantageous to guide plate 7 or tool
The uniformity that guide plate 8 moves integrally, avoid because one end sets cylinder, and cause guide plate 7 or tool guide plate 8 to move or determine
The skew of position.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that guide plate 7 is provided at both ends with
Thermal insulation board b 26 and tool guide plate 8 the stretching axis connection for being provided at both ends with thermal insulation board a 14, thermal insulation board 14 and cylinder.
In this embodiment, it is substantial amounts of caused by welding due to when straight tube 4 or curved pipe 5 are welded on into flute type pipe 3
Heat can be delivered on guide plate 7 and tool guide plate 8 by guide sleeve 70, pilot pin a 80 and pilot pin b 81, meanwhile, it is oriented to
The stretching axis connection of plate 7 and tool guide plate 8 with cylinder, in order to avoid influenceing cylinder on the projecting shaft of heat transfer to cylinder
Performance, therefore thermal insulation board b 26 is set between guide plate 7 and the projecting shaft of cylinder, in stretching for tool guide plate 8 and cylinder
Thermal insulation board a 14 is set between shaft, so as to obstruct heat transfer to cylinder, ensure that the performance of cylinder.Wherein, it is heat-insulated
Plate a 14 and thermal insulation board b 26 can be the thermal insulation board of same size configuration.
In one embodiment of the present utility model, it is preferable that pilot pin a 80 and pilot pin b 81 end are taper
Shape.
In this embodiment, pilot pin a 80 and the ends of pilot pin b 81 are tapered shaft, can effectively inject straight tube 4 or arc
The mouth of pipe of pipe 5 and the position for correcting the mouth of pipe, realize and are accurately positioned.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that tooling platform includes：Tool bottom plate
15；Installing plate 16, jig plate 6 are fixed on installing plate 16；First connecting plate 17, one end and the tool bottom plate of the first connecting plate 17
15 connections, the other end are connected with installing plate 16；First stiffener plate 18, bottom and the tool bottom plate 15 of the first stiffener plate 18 connect
Connect, the side wall of the first stiffener plate 18 is connected with the first connecting plate 17, the top braces installing plate 16 of the first stiffener plate 18.
In this embodiment, installing plate 16 is fastened on tool by the first connecting plate 17 and the first stiffener plate 18
On bottom plate 15, jig plate 6, which is connected by screw, to be fixed on installing plate 16.Specifically, what two the first connecting plates 17 were spaced is vertical
On tool bottom plate 15, the both ends of installing plate 16 are separately fixed on two the first connecting plates 17, so as to which the frame of installing plate 16 is high,
Jig plate 6 is installed in the upper end plate face of installing plate 16, while for the stability of reinforcement structure support, in tool bottom plate 15
Junction between the first connecting plate 17 sets the first stiffener plate 18, and the first stiffener plate 18 supports installing plate simultaneously
16, the quantity of the first stiffener plate 18 is four, and is arranged in the end of two the first connecting plates 17.Wherein, first connects
The centre of fishplate bar 17 can be engraved structure, save material cost, while also meet Structural strength calls.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that tooling platform further comprises：Branch
Fagging 19, the bottom of supporting plate 19 are connected with installing plate 16, and the top of supporting plate 19 is connected with tool side plate 11.
In this embodiment, supporting plate 19, which is connected by screw, is fixed on installing plate 16, tool side plate 11 and supporting plate
19 are connected, and are connected to so that tool side plate 11 is firm on tooling platform, and wherein the quantity of supporting plate 19 is two, and respectively
It is arranged in the both ends of installing plate 16.
As shown in Figures 3 to 6, in one embodiment of the present utility model, it is preferable that tooling platform also includes：Buffer
Mounting blocks 20, buffer b 24 and caging bolt b 25 on tooling platform are arranged on buffer mounting blocks 20；Second connecting plate
21, the bottom of the second connecting plate 21 is connected to tool bottom plate 15, and the top of the second connecting plate 21 is connected with buffer mounting blocks 20；
Cylinder mounting plate 22, the bottom of cylinder mounting plate 22 are connected on tool bottom plate 15, and cylinder is fixed on cylinder mounting plate 22；The
Two stiffener plates 23, the bottom of the second stiffener plate 23 are connected with tool bottom plate 15, a side wall of the second stiffener plate 23 and the
Two connecting plates 21 are connected, and another side wall is connected with cylinder mounting plate 22.
In this embodiment, the second connecting plate 21, the second stiffener plate 23 and cylinder mounting plate 22 are connected by screw
On tool bottom plate 15, cylinder is fixed on cylinder mounting plate 22；Buffer mounting blocks 20 are arranged on the second connecting plate 21
On, the installation for buffer 12.Specifically, two cylinder mounting plates 22 are stood on the both ends of tool bottom plate 15 respectively, cylinder
The both sides plate face of installing plate 22 is connected to first group of power set 9 and second group of power set 10, while in tool bottom plate
15 both ends are also stood respectively two the second connecting plates 21, and the quantity of buffer mounting blocks 20 is two, and is connected to two
The top of individual second connecting plate 21, for limiting buffer guide plate 7.Meanwhile second connecting plate 21 of the tool bottom plate 15 per one end
Arranged with cylinder mounting plate 22 using parallel interval, in order to strengthen the structural stability of the second connecting plate 21 and tool bottom plate 15,
The structural stability of cylinder mounting plate 22 and tool bottom plate 15, two pieces are set between the second connecting plate 21 and cylinder mounting plate 22
Second stiffener plate 23, makes it limit chamber jointly, so as to add the resistance to overturning of structure.
To sum up, the utility model is mainly used in the Product Precision for solving after the welding of flute type pipe, realizes intubation, welding, shaping
The Trinity, the process for saving postwelding shaping, improve welding quality.Positioned by mechanism and profiling, it is slightly fixed that first workpiece is carried out
Position, fine positioning is then carried out by pneumatic control cylinder, lead agency line up, adjusted by buffer and position-limit mechanism, control
The position of tubulation mouth, it is ensured that accurate positioning；In welding process, straight tube and curved pipe may temperature distortion, by being held in position
The position of pin prevents mouth of pipe play, reaches the target that postwelding exempts from shaping.Specifically, flute type pipe is launched onto jig plate, and led to
The alignment pin crossed thereon realizes the profiling positioning of flute type pipe；Curved pipe is inserted along the spacing edge-cut on tool side plate toward flute type pipe,
Realize the coarse positioning of curved pipe；Starting first group of power set drives guide plate to push, and is determined by buffer and caging bolt
Its down stroke, straight tube is launched toward guide sleeve afterwards in place, realize the coarse positioning of straight tube；Start second group of power set and drive tool
Guide plate pushes, and pilot pin end thereon is tapered shaft, can effectively inject copper pipe mouth and correct the position of the mouth of pipe, pass through positioning
The certain stroke of pin pushes the mouth of pipe that can flatten straight tube and curved pipe, and the mouth of pipe of all straight tubes of basic guarantee and curved pipe exists
On same plane, being accurately positioned for straight tube and curved pipe is realized；The position of pin is held in position, to the junction of flute type pipe and copper pipe
Welded；Starting second group of power set after shaping drives first group of rise of tool guide plate, startup power set to drive and lead
Go up to plate, take out product.
In the utility model, term " multiple " then refers to two or more, is limited unless otherwise clear and definite.Term
The term such as " installation ", " connected ", " connection ", " fixation " all should be interpreted broadly, for example, " connection " can be fixedly connected,
Can be detachably connected, or be integrally connected；" connected " can be joined directly together, and can also pass through the indirect phase of intermediary
Even.For the ordinary skill in the art, it can understand above-mentioned term in the utility model as the case may be
Concrete meaning.
In the description of this specification, the description of term " one embodiment ", " some embodiments ", " specific embodiment " etc.
Mean that combining specific features, structure, material or feature that the embodiment or example describe is contained in of the present utility model at least one
In individual embodiment or example.In this manual, identical embodiment is not necessarily referring to the schematic representation of above-mentioned term
Or example.Moreover, specific features, structure, material or the feature of description can be in any one or more embodiments or example
In combine in an appropriate manner.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.
Claims (13)
1. a kind of air-conditioning flute type pipe welding tooling, for processing air-conditioner tube, the air-conditioner tube includes flute type pipe and more
Individual straight tube, multiple connecting holes being provided with the tube wall of the flute type pipe, multiple connecting holes are used to install multiple straight tubes,
Characterized in that, the air-conditioning flute type pipe welding tooling includes：
Tooling platform；
Jig plate, the jig plate are fixed on the tooling platform, and positioning chamber, the flute type pipe and institute are provided with the jig plate
State positioning chamber adaptation installation；
Guide plate, multiple guide sleeves are provided with the guide plate；
Tool guide plate, multiple pilot pins are provided with the tool guide plate；
Power set, the power set are fixed on the tooling platform, the power set include first group of power set and
Second group of power set, first group of power set are connected with the guide plate, and second group of power set are controlled with described
Tool guide plate is connected；
Wherein, first group of power set drive the guide plate to be moved to the jig plate, so that multiple straight tubes
One end passes through multiple guide sleeves correspondingly, and inserts in the corresponding connecting hole；Second group of power set
Drive the tool guide plate to be moved to the guide plate so that multiple pilot pins inject correspondingly it is multiple described straight
In the mouth of pipe of the other end of pipe.
2. air-conditioning flute type pipe welding tooling according to claim 1, it is characterised in that the air-conditioner tube also includes more
Individual curved pipe, multiple mounting holes are provided with the tube wall of the flute type pipe, and multiple mounting holes are used to install multiple arcs
Shape pipe, the air-conditioning flute type pipe welding tooling include：
Tool side plate, the tool side plate are fixed on the tooling platform, and multiple spacing edge-cuts are provided with the tool side plate；
Wherein, one end of multiple curved pipes is slipped into multiple spacing edge-cuts correspondingly, so that multiple arcs
The other end of shape pipe is injected in the corresponding mounting hole；Second group of power set drive the tool guide plate to described
Tool side plate moves, so that multiple pilot pins inject in the mouth of pipe of one end of multiple curved pipes correspondingly.
3. air-conditioning flute type pipe welding tooling according to claim 2, it is characterised in that be provided with the guide plate slow
Device and caging bolt are rushed, second group of power set drive the tool guide plate to the guide plate or the tool side plate
When mobile, the tool guide plate is pressed on the buffer, and is resisted against on the caging bolt.
4. air-conditioning flute type pipe welding tooling according to claim 3, it is characterised in that be provided with the tooling platform described
Buffer and the caging bolt, first group of power set drive the guide plate to the jig plate move when, it is described
Guide plate is pressed on the buffer, and is resisted against on the caging bolt.
5. air-conditioning flute type pipe welding tooling according to claim 1, it is characterised in that positioning is provided with the jig plate
Pin, the flute type pipe are positioned in the positioning chamber by the alignment pin.
6. air-conditioning flute type pipe welding tooling according to claim 1, it is characterised in that first group of power set and institute
Stating second group of power set includes two cylinders, and the projecting shafts of two cylinders of first group of power set is connected to described
The both ends of guide plate, the projecting shaft of two cylinders of second group of power set are connected to the both ends of the tool guide plate.
7. air-conditioning flute type pipe welding tooling according to claim 6, it is characterised in that both ends of the guide plate and described
The both ends of tool guide plate are provided with thermal insulation board, the stretching axis connection of the thermal insulation board and the cylinder.
8. air-conditioning flute type pipe welding tooling according to any one of claim 1 to 7, it is characterised in that the pilot pin
End be cone-shaped.
9. air-conditioning flute type pipe welding tooling according to any one of claim 1 to 7, it is characterised in that the tooling platform
Including：
Tool bottom plate；
Installing plate, the jig plate are fixed on the installing plate；
First connecting plate, one end of first connecting plate are connected with the tool bottom plate, and the other end is connected with the installing plate；
First stiffener plate, the bottom of first stiffener plate are connected with the tool bottom plate, first stiffener plate
Side wall is connected with first connecting plate, installing plate described in the top braces of first stiffener plate.
10. air-conditioning flute type pipe welding tooling according to claim 9, it is characterised in that the tooling platform further wraps
Include：
Supporting plate, the bottom of the supporting plate are connected with the installing plate, and the top of the supporting plate connects with the tool side plate
Connect.
11. the air-conditioning flute type pipe welding tooling according to claim 3 or 4, it is characterised in that first group of power set
Include two cylinders with second group of power set, the projecting shaft of two cylinders of first group of power set is connected to
The both ends of the guide plate, the projecting shaft of two cylinders of second group of power set are connected to the two of the tool guide plate
End.
12. air-conditioning flute type pipe welding tooling according to claim 11, it is characterised in that the tooling platform includes：
Tool bottom plate；
Installing plate, the jig plate are fixed on the installing plate；
First connecting plate, one end of first connecting plate are connected with the tool bottom plate, and the other end is connected with the installing plate；
First stiffener plate, the bottom of first stiffener plate are connected with the tool bottom plate, first stiffener plate
Side wall is connected with first connecting plate, installing plate described in the top braces of first stiffener plate.
13. air-conditioning flute type pipe welding tooling according to claim 12, it is characterised in that the tooling platform also includes：
Buffer mounting blocks, the buffer and the caging bolt on the tooling platform are arranged on the buffer mounting blocks
On；
Second connecting plate, the bottom of second connecting plate are connected to the tool bottom plate, connected at the top of second connecting plate
It is connected to the buffer mounting blocks；
Cylinder mounting plate, the bottom of the cylinder mounting plate are connected on the tool bottom plate, and the cylinder is fixed on the gas
On cylinder installing plate；
Second stiffener plate, the bottom of second stiffener plate are connected with the tool bottom plate, second stiffener plate
One side wall is connected with second connecting plate, and another side wall is connected with the cylinder mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720363355.6U CN206747882U (en) | 2017-04-07 | 2017-04-07 | A kind of air-conditioning flute type pipe welding tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720363355.6U CN206747882U (en) | 2017-04-07 | 2017-04-07 | A kind of air-conditioning flute type pipe welding tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206747882U true CN206747882U (en) | 2017-12-15 |
Family
ID=60613296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720363355.6U Expired - Fee Related CN206747882U (en) | 2017-04-07 | 2017-04-07 | A kind of air-conditioning flute type pipe welding tooling |
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| Country | Link |
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| CN (1) | CN206747882U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620792A (en) * | 2018-05-04 | 2018-10-09 | 南方风机股份有限公司 | A kind of nuclear power station heat exchanger manifold trunk welding tooling |
| CN108714752A (en) * | 2018-06-20 | 2018-10-30 | 江苏英杰电子器件有限公司 | The welding equipment of unit is assembled for radiator |
-
2017
- 2017-04-07 CN CN201720363355.6U patent/CN206747882U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620792A (en) * | 2018-05-04 | 2018-10-09 | 南方风机股份有限公司 | A kind of nuclear power station heat exchanger manifold trunk welding tooling |
| CN108714752A (en) * | 2018-06-20 | 2018-10-30 | 江苏英杰电子器件有限公司 | The welding equipment of unit is assembled for radiator |
| CN108714752B (en) * | 2018-06-20 | 2023-12-12 | 江苏英杰电子器件有限公司 | Welding equipment for radiator assembly unit |
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