CN206747503U

CN206747503U - Disk product automatic riveting press device

Info

Publication number: CN206747503U
Application number: CN201720482616.6U
Authority: CN
Inventors: 王平
Original assignee: Ding Puxin Friction Energy Technology (jiangsu) Co Ltd
Current assignee: Ding Puxin Friction Energy Technology (jiangsu) Co Ltd
Priority date: 2017-10-30
Filing date: 2017-10-30
Publication date: 2017-12-15
Anticipated expiration: 2027-10-30

Abstract

The utility model discloses a kind of disk product automatic riveting press device, it includes frame assembly, rotary disc assembly, press component, automatic blanking Suction cup assembly, discharging jacking component, membrane module above and below riveting, membrane module above and below secondary riveting, safe grating, emergency button, start button, touch-screen, tri coloured lantern, proximity switch, rotary disc assembly, membrane module above and below riveting, safe grating, membrane module above and below secondary riveting, automatic blanking Suction cup assembly, discharging jacking component is all arranged on inside frame assembly, proximity switch is on the right of discharging jacking component, rotary disc assembly membrane module above and below a riveting, membrane module above and below secondary riveting, below automatic blanking Suction cup assembly, emergency button, start button, touch-screen is all arranged on the outside of frame assembly, tri coloured lantern is located at side top of frame assembly etc..The utility model is disposably completed using automatic two processes of riveting, is reduced the riveting time, is shortened working hours, reduce labor intensity.

Description

Disk product automatic riveting press device

Technical field

A kind of riveter device is the utility model is related to, more particularly to a kind of disk product automatic riveting press device.

Background technology

Disk chip assembly is one of important component in disc type machine oil cooler, its whole riveting process need to pass through into Material, Fu Bian, riveting, the procedure of discharging four.Existing disk chip assembly riveting work mainly passes through experienced operating personnel, Fed by hand using 10T, 16T punch press and corresponding mould, manual operation punch press completes the volt side of chip assembly, riveting technique 's.Such a operating process needs 2 operating personnel to implement to lie prostrate side, the two procedures of riveting, the average daily qualified production of two people 8 hours respectively Measure as 2000 or so.This riveting work pattern of tradition is primarily present following deficiency：The mode of production falls behind, and yields poorly, and produces Efficiency is low；Potential safety hazard is big, and artificial input and output material often results in personal security accident in actual production process；Noise hazard is big, Typically in 100-120 decibels, staff's physical and mental health is had a strong impact on.

The content of the invention

Technical problem to be solved in the utility model is to provide a kind of disk product automatic riveting press device, which solves Traditional round hub piece assembly riveting work production mode backwardness, low production efficiency, the problem of potential safety hazard is big, noise pollution is big.

The utility model is that solve above-mentioned technical problem by following technical proposals：A kind of automatic riveting of disk product Machine device, it is characterised in that it includes frame assembly, rotary disc assembly, press component, automatic blanking Suction cup assembly, discharging jacking Component, riveting up and down membrane module, secondary riveting up and down membrane module, safe grating, emergency button, start button, touch-screen, Tri coloured lantern, proximity switch, rotary disc assembly, riveting membrane module, safe grating, secondary riveting membrane module, automatic up and down up and down Blanking Suction cup assembly, discharging jacking component are all arranged on inside frame assembly, and proximity switch is on the right of discharging jacking component, rotating disk Component membrane module, automatic blanking Suction cup assembly lower section above and below the upper and lower membrane module of a riveting, secondary riveting, emergency button, Start button, touch-screen are all arranged on the outside of frame assembly, and tri coloured lantern is located at the side top of frame assembly, safe grating position The side of membrane module above and below secondary riveting.

Preferably, the frame assembly includes frame, right deck plate, left deck plate, the second adjustable plate, proximity switch installation Seat, installation deck plate, the first underframe shrouding, pneumatic element installing plate, the second underframe shrouding, the first shrouding, the second shrouding, 3rd shrouding, control panel, apron plate, the first blanking slideway, the second blanking slideway, upper framework, first component, second group Part, pin cup, electric appliance control box, resin butterfly hinge, pneumatic element installing plate, the first underframe shrouding, pin cup all with frame phase Even, the first blanking slideway is fixed on framework, and the first blanking slideway connects the second blanking slideway, the second blanking by upper framework Slideway is fixed in frame by resin butterfly hinge, has one second underframe shrouding below frame, the second adjustable plate is arranged on In frame, frame rear is provided with electric appliance control box, and right deck plate, left deck plate are provided with above frame, deck plate is installed, is preceding Backplate, upper framework, right deck plate are connected with installation deck plate, and proximity switch mounting seat is arranged on left deck plate, first group Part, second component are all connected in upper lower portion and with frame, the first shrouding, the second shrouding, the 3rd shrouding, control panel All it is connected with upper framework, the first shrouding is connected with the second shrouding, and the 3rd shrouding is connected with control panel.

Preferably, the rotary disc assembly includes rotating disk adpting flange, rotating disk, clutch motor, lower grinding tool positioning component, C Level hexagon-headed bolt full thread, the first hexagon socket cap head screw, the 3rd hexagonal cylindrical head screw, lower grinding tool positioning component installation Above rotating disk, rotating disk adpting flange is arranged on below rotating disk, and clutch motor is connected with rotating disk adpting flange, rotating disk top surface side Edge is provided with C level hexagon-headed bolt full threads, and rotating disk end face center position is provided with the first hexagon socket cap head screw and the second hexagonal Fillister head screw, lower grinding tool positioning component are provided with the 3rd hexagonal cylindrical head screw.

Preferably, the lower grinding tool positioning component includes lower mold mounting plate, cushion block, guide pillar, back-up ring, push rod, internal thread circle Pin, hexagon socket countersunk flat cap head screw, chamfered edge alignment pin, upper diaphragm flexures, left side alignment pin, knock-pin, it is provided with lower mold mounting plate 3rd hexagonal cylindrical head screw, push rod, guide pillar, cushion block, left side alignment pin, guide pillar top are provided with the second hexagonal cylindrical head screw, The first hexagon socket cap head screw is provided with push rod, cushion block is located at below lower mold mounting plate, and guide pillar is connected with back-up ring, is set on guide pillar There are upper diaphragm flexures, cushion block is provided with four knock-pins.

Preferably, the press component includes c-type frame, pressing plate, adjustment block, detection ring, sensor stand, sensor installation Frame, pressurized cylinder, the axis of guide, oil-free bushing, shoulder type bolt, five mouthfuls of two magnetic valves, proximity switches, pressing plate is installed in c-type frame And adjustment block, pressing plate are located at c-type frame inner tip, adjustment block is located at c-type frame inner bottom, and c-type frame side is provided with First Five-Year Plan mouth Two magnetic valves, pressing plate are connected by shoulder type bolt with sensor mount, and the axis of guide and sensing are provided with c-type top of support Device support, the axis of guide are connected with detection ring, are with an oil-free bushing outside the axis of guide, sensor stand is connected with proximity switch.

Preferably, the automatic blanking Suction cup assembly includes the cylinder mounting plate of falling bar, L-type plate, joint fixed plate, sucker peace Loading board, sucker, the cylinder of falling bar, straight-through interior tooth BULKHEAD UNION, three-way connection, fixed seat, fixing axle, fix bar, support seat pillar, Gu Fixed pole is connected with fixing axle, and fixing axle is connected with fixed seat, and fixed seat is connected with the cylinder mounting plate of falling bar, the cylinder mounting plate of falling bar The cylinder of falling bar is provided with, the cylinder of falling bar is connected with joint fixed plate by L-type plate, the straight-through interior tooth of one end connection of joint fixed plate BULKHEAD UNION, straight-through interior tooth BULKHEAD UNION are connected with three-way connection, the other end connecting sucker installing plate of joint fixed plate, sucker Installing plate is connected with sucker, and fixing axle is connected with support seat pillar.

Preferably, the discharging jacking component includes compact cylinder, cylinder connector, cylinder mounting plate, buckle, suspension rod, Buckle, cylinder mounting plate are all connected with fixing axle, cylinder mounting plate and compact cylinders, compact cylinder and cylinder connector It is connected, buckle is connected with suspension rod.

Positive effect of the present utility model is：The utility model is disposably complete using automatic two processes of riveting Into realizing automatic discharging, shorten working hours；Labor intensity is reduced, disposably completes two processes, reduces the riveting time, Improve production efficiency；It is small without potential safety hazard, noise hazard.

Brief description of the drawings

Fig. 1 is structural representation of the present utility model.

Fig. 2 is the structural representation of frame assembly.

Fig. 3 is the side structure schematic diagram of frame assembly.

Fig. 4 is the top view of frame assembly.

Fig. 5 is the front view of rotary disc assembly.

Fig. 6 is the top view of rotary disc assembly.

Fig. 7 is the sectional view of lower grinding tool positioning component.

Fig. 8 is the top view of lower grinding tool positioning component.

Fig. 9 is the front view of press component.

Figure 10 is the left view of press component.

Figure 11 is the structural representation of automatic blanking Suction cup assembly.

Figure 12 is the structural representation of discharging jacking component.

Embodiment

The utility model preferred embodiment is provided below in conjunction with the accompanying drawings, to describe the technical solution of the utility model in detail.

As shown in figure 1, the utility model disk product automatic riveting press device includes frame assembly 1, rotary disc assembly 2, pressure Thermomechanical components 3, automatic blanking Suction cup assembly 4, discharging jack membrane module 6 above and below 5, rivetings of component, module above and below secondary riveting Part 7, safe grating 8, emergency button 9, start button 10, touch-screen 11, tri coloured lantern 12, proximity switch 13, rotary disc assembly 2, one The upper and lower membrane module 6 of secondary riveting, safe grating 8, the upper and lower membrane module 7 of secondary riveting, automatic blanking Suction cup assembly 4, discharging jacking group Part 5 is all arranged on inside frame assembly 1, and proximity switch 13 is located at a riveting in the right of discharging jacking component 5, rotary disc assembly 2 Membrane module 7, the lower section of automatic blanking Suction cup assembly 4, emergency button 9, start button 10, are touched above and below upper and lower membrane module 6, secondary riveting The outside that screen 11 is all arranged on frame assembly 1 is touched, tri coloured lantern 12 is located at the side top of frame assembly 1, and safe grating 8 is located at two The side of membrane module 7 above and below secondary riveting.

As shown in Figures 2 to 4, the frame assembly 1 includes frame 15, right deck plate 16, the regulation of left deck plate 17, second Plate 18, proximity switch mounting seat 19, installation deck plate 20, the first underframe shrouding 21, pneumatic element installing plate 22, the second lower frame Frame shrouding 23, the first shrouding 24, the second shrouding 25, the 3rd shrouding 26, control panel 27, apron plate 28, the first blanking slideway 29, Second blanking slideway 30, upper framework 31, first component 32, second component 33, pin cup 34, electric appliance control box 35, resin butterfly Shape hinge 36, pneumatic element installing plate 22, the first underframe shrouding 21, pin cup 34 are all connected with frame 15, the first blanking slideway 29 are fixed on framework 31, and the first blanking slideway 29 connects the second blanking slideway 30, the second blanking slideway by upper framework 31 30 are fixed in frame 15 by resin butterfly hinge 36, and there are one second underframe shrouding 23, the second adjustable plate in the lower section of frame 15 18 are arranged in frame 15, and the rear of frame 15 is provided with electric appliance control box 35, and the top of frame 15 is provided with right deck plate 16, Zuo Tai Panel 17, installation deck plate 20, apron plate 28, upper framework 31, right deck plate 16 are connected with installation deck plate 20, proximity switch peace Seat 19 is filled to be arranged on left deck plate 17, first component, 32, second components 33 all in the inside of upper framework 31 and all with frame 15 are connected, and the first shrouding 24, the second shrouding 25, the 3rd shrouding 26, control panel 27 are all connected with upper framework 31, the first shrouding 24 It is connected with the second shrouding 25, the 3rd shrouding 26 is connected with control panel 27.

As shown in Figure 5 and Figure 6, the rotary disc assembly 2 include rotating disk adpting flange 37, rotating disk 38, clutch motor 39, under Grinding tool positioning component 40, C level hexagon-headed bolts full thread 41, the first hexagon socket cap head screw 42, the 3rd hexagonal cylindrical head spiral shell Nail 44, lower grinding tool positioning component 40 are arranged on the top of rotating disk 38, and rotating disk adpting flange 3 is arranged on the lower section of rotating disk 38, clutch horse It is connected up to 39 with rotating disk adpting flange 3, the top edge of rotating disk 38 is provided with C level hexagon-headed bolts full thread 41, in the top surface of rotating disk 38 Heart position is provided with the first hexagon socket cap head screw 42 and the second hexagonal cylindrical head screw 43, and lower grinding tool positioning component 40 is provided with 3rd hexagonal cylindrical head screw 44.

As shown in Figure 7 and Figure 8, the lower grinding tool positioning component 40 includes lower mold mounting plate 45, cushion block 46, guide pillar 47, gear Circle 48, push rod 49, cylindrical pin with internal thread 50, hexagon socket countersunk flat cap head screw 51, chamfered edge alignment pin 52, upper diaphragm flexures 80, left side positioning Pin 81, knock-pin 82, be provided with lower mold mounting plate 45 the 3rd hexagonal cylindrical head screw 44, push rod 49, guide pillar 47, cushion block 46, Left side alignment pin 81, the top of guide pillar 47 are provided with the second hexagonal cylindrical head screw 43, hexagonal cylindrical head in first are provided with push rod 49 Screw 42, cushion block 46 are located at below lower mold mounting plate 45, and guide pillar 47 is connected with back-up ring 48, and guide pillar 47 is provided with upper diaphragm flexures 80, Cushion block 46 is provided with four knock-pins 82.

As shown in Figure 9 and Figure 10, the press component 3 includes c-type frame 53, pressing plate 54, adjustment block 55, detection ring 56, biography 62, five mouthfuls of sensor bracket 57, sensor mount 58, pressurized cylinder 59, the axis of guide 60, oil-free bushing 61, shoulder type bolt two electricity Magnet valve 63, proximity switch 64, pressing plate 54 and adjustment block 55 being installed in c-type frame 53, pressing plate 54 is located at the inner tip of c-type frame 53, Adjustment block 55 is located at the inner bottom of c-type frame 53, and the side of c-type frame 53 is provided with two magnetic valves 63 of First Five-Year Plan mouth, and pressing plate 54 passes through shoulder Type bolt 62 is connected with sensor mount 58, and the axis of guide 60 and sensor stand 57 are provided with the top surface of c-type frame 53, is oriented to Axle 60 is connected with detection ring 56, is with an oil-free bushing 61 outside the axis of guide 60, sensor stand 57 is connected with proximity switch 64.

As shown in figure 11, the automatic blanking Suction cup assembly 4 is fixed including the cylinder mounting plate of falling bar 65, L-type plate 66, joint It is plate 67, sucker installing plate 68, sucker 69, the cylinder of falling bar 70, straight-through interior tooth BULKHEAD UNION 71, three-way connection 72, fixed seat 73, solid Dead axle 74, fix bar 79, support seat pillar 83, fix bar 79 are connected with fixing axle 74, and fixing axle 74 is connected with fixed seat 73, fixed Seat 73 is connected with the cylinder mounting plate of falling bar 65, and the cylinder mounting plate of falling bar 65 is provided with the cylinder of falling bar 70, the cylinder of falling bar 70 and joint Fixed plate 67 is connected by L-type plate 66, the straight-through interior tooth BULKHEAD UNION 71 of one end connection of joint fixed plate 67, leads directly to interior tooth threading Joint 71 is connected with three-way connection 72, the other end connecting sucker installing plate 68 of joint fixed plate 67, and sucker installing plate 68 is with inhaling Disk 69 is connected, and fixing axle 74 is connected with support seat pillar 83.

As shown in figure 12, it is described discharging jacking component 5 include compact cylinder 75, cylinder connector 76, cylinder mounting plate 77, Buckle 78, suspension rod 84, buckle 78, cylinder mounting plate 77 are all connected with fixing axle 74, cylinder mounting plate 77 and compact cylinder 75 It is connected, compact cylinder 75 is connected with cylinder connector 76, and buckle 78 is connected with suspension rod 84.

The utility model passes through module above and below membrane module above and below rotary disc assembly, press component, a riveting, secondary riveting Part, safe grating carry out riveting, and frame assembly is used to fix rotary disc assembly, press component, automatic blanking Suction cup assembly, discharging top Component, the upper and lower membrane module of a riveting, secondary riveting some components such as membrane module up and down are risen, press start button, press component Pressurized cylinder drive riveting membrane module, membrane module, rotary disc assembly, press component, the blanking up and down of secondary willow pressure up and down Suction cup assembly, discharging jacking component are moved reciprocatingly, and hand feed, Fu Bian, riveting, the procedure of discharging four are synchronously realized, rotating disk Rotating disk in component sequentially enters next process, and automatic blanking Suction cup assembly and discharging jacking component combine, during discharging, sucker It is close to product, is detached the air in sucker by the cylinder of falling bar, the compact cylinder that component is jacked by discharging drives fixing axle Move up and down, realize the transfer of product, emergency button is used to prevent emergency episode, and discharging is more stable, shortens working hours. Bar cylinder and compact cylinder intensified pressure, the riveting time is reduced, improve production efficiency.

C level hexagon-headed bolts full thread, the first hexagon socket cap head screw, the second hexagonal cylindrical head spiral shell in rotary disc assembly Nail, the 3rd hexagonal cylindrical head screw are all used to fix rotary disc assembly, and rotating disk adpting flange is used to connect rotating disk and clutch motor, Lower grinding tool positioning component is used for the positioning of grinding tool, and clutch motor is used for rotary turnplate, and rotating disk coordinates secondary riveting module up and down Part carries out riveting, and c-type frame is used to lay pressing plate, adjustment block, and five mouthfuls of two magnetic valves are used for electromagnetic switch, and shoulder type bolt is due to even Sensor and pressing plate are connect, adjustment block is adjusted by the sensor on sensor mount to riveting product, the axis of guide and inspection To survey ring and be used for detection and direction, oil-free bushing is used to protect the axis of guide, and the cylinder mounting plate of falling bar is used to install the cylinder of falling bar, L-type plate is used to connect the cylinder of falling bar and joint fixed plate, and joint fixed plate is used to connect straight-through interior tooth BULKHEAD UNION and sucker peace Loading board, cylinder mounting plate facilitate install compact type cylinder.

The utility model uses vacuum cap type, and discharging is more stable, shortens working hours, and reduces the riveting time, improves Production efficiency；Disposably two processes of completion, no potential safety hazard, noise hazard are small.

Particular embodiments described above, to the technical problem, technical scheme and beneficial effect of solution of the present utility model It is further described, should be understood that and the foregoing is only specific embodiment of the utility model, not It is all within the spirit and principles of the utility model for limiting the utility model, any modification for being made, equivalent substitution, change Enter, should be included within the scope of protection of the utility model.

Claims

A kind of 1. disk product automatic riveting press device, it is characterised in that it include frame assembly, rotary disc assembly, press component, Automatic blanking Suction cup assembly, discharging jacking component, riveting up and down membrane module, secondary riveting up and down membrane module, safe grating, Emergency button, start button, touch-screen, tri coloured lantern, proximity switch, rotary disc assembly, a riveting upper and lower membrane module, safety light Membrane module, automatic blanking Suction cup assembly, discharging jacking component are all arranged on inside frame assembly up and down for grid, secondary riveting, are approached Switch is on the right of discharging jacking component, and rotary disc assembly is positioned at riveting membrane module, secondary riveting membrane module, automatic up and down up and down Below blanking Suction cup assembly, emergency button, start button, touch-screen are all arranged on the outside of frame assembly, and tri coloured lantern is located at frame The side top of frame component, safe grating are located at the side of membrane module above and below secondary riveting.
2. disk product automatic riveting press device as claimed in claim 1, it is characterised in that the frame assembly includes machine It is frame, right deck plate, left deck plate, the second adjustable plate, proximity switch mounting seat, installation deck plate, the first underframe shrouding, pneumatic Detail assembly panel, the second underframe shrouding, the first shrouding, the second shrouding, the 3rd shrouding, control panel, apron plate, the first blanking Slideway, the second blanking slideway, upper framework, first component, second component, pin cup, electric appliance control box, resin butterfly hinge, Pneumatic element installing plate, the first underframe shrouding, pin cup are all connected with frame, and the first blanking slideway is fixed on framework, the One blanking slideway connects the second blanking slideway by upper framework, and the second blanking slideway is fixed on frame by resin butterfly hinge On, there is one second underframe shrouding below frame, the second adjustable plate is arranged in frame, and frame rear is provided with electrical equipment control Case, frame top are provided with right deck plate, left deck plate, installation deck plate, apron plate, upper framework, right deck plate and erecting bed Panel is connected, proximity switch mounting seat be arranged on left deck plate on, first component, second component all in upper lower portion simultaneously All it is connected with frame, the first shrouding, the second shrouding, the 3rd shrouding, control panel are all connected with upper framework, the first shrouding and second Shrouding is connected, and the 3rd shrouding is connected with control panel.
3. disk product automatic riveting press device as claimed in claim 1, it is characterised in that the rotary disc assembly includes rotating disk Adpting flange, rotating disk, clutch motor, lower grinding tool positioning component, C level hexagon-headed bolts full thread, hexagonal cylindrical head in first Screw, the 3rd hexagonal cylindrical head screw, lower grinding tool positioning component are arranged on above rotating disk, and rotating disk adpting flange is arranged under rotating disk Side, clutch motor are connected with rotating disk adpting flange, and rotating disk top edge is provided with C level hexagon-headed bolt full threads, rotating disk top surface Center is provided with the first hexagon socket cap head screw and the second hexagonal cylindrical head screw, and lower grinding tool positioning component is provided with the 3rd Hexagonal cylindrical head screw.
4. disk product automatic riveting press device as claimed in claim 3, it is characterised in that the lower grinding tool positioning component bag Include lower mold mounting plate, cushion block, guide pillar, back-up ring, push rod, cylindrical pin with internal thread, hexagon socket countersunk flat cap head screw, chamfered edge alignment pin, above Spring, left side alignment pin, knock-pin, the 3rd hexagonal cylindrical head screw, push rod, guide pillar, cushion block, a left side are installed on lower mold mounting plate Face alignment pin, guide pillar top are provided with the second hexagonal cylindrical head screw, the first hexagon socket cap head screw, cushion block position are provided with push rod Below lower mold mounting plate, guide pillar is connected with back-up ring, and guide pillar is provided with upper diaphragm flexures, and cushion block is provided with four knock-pins.
5. disk product automatic riveting press device as claimed in claim 1, it is characterised in that the press component includes c-type Frame, pressing plate, adjustment block, detection ring, sensor stand, sensor mount, pressurized cylinder, the axis of guide, oil-free bushing, shoulder type spiral shell Bolt, five mouthfuls of two magnetic valves, proximity switches, pressing plate and adjustment block are installed in c-type frame, pressing plate is located at c-type frame inner tip, adjusts Monoblock is located at c-type frame inner bottom, and c-type frame side is provided with two magnetic valves of First Five-Year Plan mouth, and pressing plate passes through shoulder type bolt and sensing Device mounting bracket is connected, and the axis of guide and sensor stand is provided with c-type top of support, the axis of guide is connected with detection ring, outside the axis of guide An oil-free bushing is with, sensor stand is connected with proximity switch.
6. disk product automatic riveting press device as claimed in claim 1, it is characterised in that the automatic blanking Suction cup assembly Connect including the cylinder mounting plate of falling bar, L-type plate, joint fixed plate, sucker installing plate, sucker, the cylinder of falling bar, straight-through interior tooth threading Head, three-way connection, fixed seat, fixing axle, fix bar, support seat pillar, fix bar are connected with fixing axle, fixing axle and fixed seat phase Even, fixed seat is connected with the cylinder mounting plate of falling bar, and the cylinder mounting plate of falling bar is provided with the cylinder of falling bar, and the cylinder of falling bar is fixed with joint Plate is connected by L-type plate, and the straight-through interior tooth BULKHEAD UNION of one end connection of joint fixed plate, straight-through interior tooth BULKHEAD UNION connects with three Head is connected, and the other end connecting sucker installing plate of joint fixed plate, sucker installing plate is connected with sucker, fixing axle and support seat pillar It is connected.
7. disk product automatic riveting press device as claimed in claim 1, it is characterised in that the discharging jacking component includes Compact cylinder, cylinder connector, cylinder mounting plate, buckle, suspension rod, buckle, cylinder mounting plate are all connected with fixing axle, cylinder peace Loading board and compact cylinders, compact cylinder are connected with cylinder connector, and buckle is connected with suspension rod.