CN206746388U - A kind of chemical material list motor drive direction agitation mixer - Google Patents
A kind of chemical material list motor drive direction agitation mixer Download PDFInfo
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- CN206746388U CN206746388U CN201720579046.2U CN201720579046U CN206746388U CN 206746388 U CN206746388 U CN 206746388U CN 201720579046 U CN201720579046 U CN 201720579046U CN 206746388 U CN206746388 U CN 206746388U
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Abstract
本实用新型提供了一种化工物料单电机方向搅拌混合设备,包括罐体;所述罐体内部设置为搅拌腔,顶部开口处设置有上盖;所述搅拌腔内部设置有正向搅拌装置和反向搅拌装置;所述正向搅拌装置由搅拌电机、搅拌轴和正向搅拌片组成;所述搅拌轴上焊接固定有第一齿轮和正向搅拌片;所述反向搅拌装置由反向搅拌片、内固定圈和外固定圈组成;所述内固定圈分为第一内固定圈和第二内固定圈;所述外固定圈分为第一外固定圈和第二外固定圈;第一内固定圈内表面焊接有内齿圈;所述内齿圈通过第二齿轮与第一齿轮连接;本实用新型利用正向搅拌装置和反向搅拌装置对物料进行双向搅拌混合,利于提高物料的搅拌混合质量,且只通过一部电机提供旋转动力,减少耗能。
The utility model provides a single-motor direction stirring and mixing equipment for chemical materials, which includes a tank body; the interior of the tank body is set as a stirring chamber, and the top opening is provided with an upper cover; the inside of the stirring chamber is provided with a forward stirring device and Reverse stirring device; the forward stirring device is made up of a stirring motor, a stirring shaft and a forward stirring plate; the first gear and a forward stirring plate are welded and fixed on the described stirring shaft; the reverse stirring device is composed of a reverse stirring plate , an inner fixed ring and an outer fixed ring; the inner fixed ring is divided into a first inner fixed ring and a second inner fixed ring; the outer fixed ring is divided into a first outer fixed ring and a second outer fixed ring; the first The inner surface of the inner fixed ring is welded with an inner ring gear; the inner ring gear is connected with the first gear through the second gear; the utility model uses a forward stirring device and a reverse stirring device to carry out two-way stirring and mixing of the materials, which is beneficial to improve the stability of the materials. The mixing quality is stirred, and only one motor is used to provide rotational power, reducing energy consumption.
Description
技术领域technical field
本实用新型涉及一种化工设备,具体是一种化工物料单电机方向搅拌混合设备。The utility model relates to chemical equipment, in particular to a single-motor direction stirring and mixing equipment for chemical materials.
背景技术Background technique
目前市场上的搅拌机大多使用的是立式搅拌机,原料由人工倒入料箱经螺旋输送到搅拌机,多种原料在一起混合,由于搅拌结构单一,只能对原料进行单一方向搅拌,达不到搅拌均匀的效果,造成用工物料得不到最大程度的利用,形成资源的浪费,增加了人工成本。Most of the mixers currently on the market use vertical mixers. The raw materials are manually poured into the material box and conveyed to the mixer by a screw. Various raw materials are mixed together. Due to the single mixing structure, the raw materials can only be stirred in one direction, which cannot reach The effect of mixing evenly causes the labor materials not to be utilized to the maximum extent, resulting in a waste of resources and increasing labor costs.
实用新型内容Utility model content
本实用新型的目的在于提供一种化工物料单电机方向搅拌混合设备,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a single-motor direction stirring and mixing equipment for chemical materials, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种化工物料单电机方向搅拌混合设备,包括罐体;所述罐体设置成空心圆柱体,内部设置为搅拌腔,顶部开口处设置有上盖;所述上盖上设置有进料斗;所述进料斗焊接固定在上盖左侧,且进料斗开口处设置有螺纹盖;所述搅拌腔内部设置有正向搅拌装置和反向搅拌装置;所述正向搅拌装置由搅拌电机、搅拌轴和正向搅拌片组成;所述搅拌电机通过减速器与搅拌轴连接,且搅拌电机和减速器通过螺栓固定在上盖上表面;所述搅拌轴上焊接固定有第一齿轮和正向搅拌片;所述反向搅拌装置由反向搅拌片、内固定圈和外固定圈组成;所述内固定圈分为第一内固定圈和第二内固定圈;所述外固定圈分为第一外固定圈和第二外固定圈;所述反向搅拌片设置有四片,顶部与第一外固定圈和第一内固定圈焊接固定,底部与第二外固定圈和第二内固定圈焊接固定;第一内固定圈内表面焊接有内齿圈;所述内齿圈通过第二齿轮与第一齿轮连接;所述第二齿轮顶面与旋转轴底部焊接固定;所述旋转轴顶部通过滚动轴承与上盖连接;第二内固定圈通过固定杆和滚动轴承与搅拌轴连接;罐体内部上焊接固定有上限位块和下限位块;罐体底面设置有排料管;罐体下表面设置有支架。A single-motor stirring and mixing equipment for chemical materials, including a tank body; the tank body is set as a hollow cylinder, the inside of which is set as a stirring chamber, and an upper cover is arranged at the top opening; a feeding hopper is arranged on the upper cover; The feed hopper is welded and fixed on the left side of the upper cover, and the opening of the feed hopper is provided with a threaded cover; the inside of the stirring chamber is provided with a forward stirring device and a reverse stirring device; the forward stirring device is driven by a stirring motor , a stirring shaft and a forward stirring piece; the stirring motor is connected to the stirring shaft through a reducer, and the stirring motor and the reducer are fixed on the upper surface of the upper cover by bolts; the first gear and the forward stirring are welded and fixed on the stirring shaft sheet; the reverse stirring device is composed of a reverse stirring sheet, an inner fixing ring and an outer fixing ring; the inner fixing ring is divided into a first inner fixing ring and a second inner fixing ring; the outer fixing ring is divided into a second inner fixing ring An outer fixed ring and a second outer fixed ring; the reverse stirring plate is provided with four pieces, the top is welded and fixed with the first outer fixed ring and the first inner fixed ring, and the bottom is connected with the second outer fixed ring and the second inner fixed ring The ring is welded and fixed; the inner surface of the first internal fixed ring is welded with an inner gear; the inner gear is connected to the first gear through the second gear; the top surface of the second gear is welded and fixed to the bottom of the rotating shaft; the rotating shaft The top is connected to the upper cover through a rolling bearing; the second internal fixed ring is connected to the stirring shaft through a fixed rod and a rolling bearing; an upper limit block and a lower limit block are welded and fixed inside the tank; a discharge pipe is arranged on the bottom of the tank; The surface is provided with supports.
作为本实用新型进一步的方案:所述上盖通过螺栓和螺母的相互旋合与罐体固定连接,且连接处设置有密封圈;上盖和罐体均由不锈钢制成。As a further solution of the utility model: the upper cover is fixedly connected with the tank body through mutual screwing of bolts and nuts, and a sealing ring is arranged at the joint; the upper cover and the tank body are both made of stainless steel.
作为本实用新型进一步的方案:所述第一齿轮固定在搅拌轴顶部。As a further solution of the utility model: the first gear is fixed on the top of the stirring shaft.
作为本实用新型进一步的方案:所述正向搅拌片在搅拌轴上设置有六层,每层设置有两片,两片设置在同一直线上;正向搅拌片与铅垂面成30度夹角。As a further solution of the present utility model: the forward stirring sheet is provided with six layers on the stirring shaft, each layer is provided with two sheets, and the two sheets are arranged on the same straight line; the positive stirring sheet and the vertical plane form a 30 degree clip horn.
作为本实用新型进一步的方案:所述反向搅拌片表面均布有若干导料孔。As a further solution of the present invention: a number of material guide holes are evenly distributed on the surface of the reverse stirring sheet.
作为本实用新型进一步的方案:所述上限位块设置有四块,均布在罐体内壁圆周上,且上限位块与第一外固定圈间隙配合;所述下限位块设置有四块,均布在罐体内壁圆周上,且下限位块与第二外固定圈间隙配合。As a further solution of the present utility model: the upper limit block is provided with four pieces, which are evenly distributed on the inner wall circumference of the tank, and the upper limit block is matched with the first outer fixing ring; the lower limit block is provided with four pieces, Evenly distributed on the inner wall circumference of the tank, and the lower limit block is in clearance fit with the second outer fixing ring.
作为本实用新型再进一步的方案:所述排料管设置有两套,对称焊接固定在罐体底面左右两侧,且排料管上设置有抽屉式排料挡板。As a further solution of the utility model: the discharge pipe is provided with two sets, which are symmetrically welded and fixed on the left and right sides of the tank bottom, and the discharge pipe is provided with a drawer-type discharge baffle.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过正向搅拌装置的设置,利用搅拌电机带动搅拌轴旋转,搅拌轴带动正向搅拌片旋转,对罐体中的物料进行搅拌混合,且通过正向搅拌片的倾斜设置,对物料水平搅拌的同时将物料向斜上方提起,利于提高混合质量;通过搅拌轴的旋转,搅拌轴带动第一齿轮旋转,第一齿轮通过第二齿轮与内齿圈啮合,内齿圈通过第一内固定圈带动反向搅拌片旋转,对物料进行反向搅拌混合;利用正向搅拌装置和反向搅拌装置对物料进行双向搅拌混合,利于提高物料的搅拌混合质量,且只通过一部电机提供旋转动力,利于减少耗能和缩减设备的生产成本;通过上限位块和下限位块的设置,利于保持反向搅拌装置运动的稳定性。The utility model uses the setting of the forward stirring device, and uses the stirring motor to drive the stirring shaft to rotate, and the stirring shaft drives the forward stirring plate to rotate, to stir and mix the materials in the tank body, and through the inclined setting of the forward stirring plate, the material While stirring horizontally, the material is lifted upward obliquely, which is beneficial to improve the mixing quality; through the rotation of the stirring shaft, the stirring shaft drives the first gear to rotate, the first gear meshes with the inner gear through the second gear, and the inner gear passes through the first inner gear. The fixed ring drives the reverse stirring piece to rotate, and reversely mixes the material; the forward stirring device and the reverse stirring device are used to carry out two-way stirring and mixing of the material, which is beneficial to improve the mixing quality of the material, and only one motor provides rotation The power is beneficial to reduce energy consumption and reduce the production cost of the equipment; through the setting of the upper limit block and the lower limit block, it is beneficial to maintain the stability of the movement of the reverse stirring device.
附图说明Description of drawings
图1为化工物料单电机方向搅拌混合设备的结构示意图。Figure 1 is a schematic structural diagram of a single-motor direction stirring and mixing equipment for chemical materials.
图2为化工物料单电机方向搅拌混合设备中正向搅拌装置的结构示意图。Fig. 2 is a structural schematic diagram of a forward stirring device in a single-motor direction stirring and mixing equipment for chemical materials.
图3为化工物料单电机方向搅拌混合设备中反向搅拌装置的结构示意图。Fig. 3 is a structural schematic diagram of a reverse stirring device in a single-motor direction stirring and mixing equipment for chemical materials.
图中:1-进料斗,2-上盖,3-上限位块,4-罐体,5-反向搅拌装置,6-支架,7-排料管,8-下限位块,9-正向搅拌装置,10-搅拌腔,11-搅拌电机,12-第一齿轮,13-正向搅拌片,14-搅拌轴,15-减速器,16-旋转轴,17-第二齿轮,18-反向搅拌片,19-导料孔,20-第二外固定圈,21-固定杆,22-第二内固定圈,23-第一内固定圈,24-第一外固定圈,25-内齿圈。In the figure: 1-feed hopper, 2-top cover, 3-upper limit block, 4-tank body, 5-reverse stirring device, 6-support, 7-discharge pipe, 8-lower limit block, 9- Forward stirring device, 10-stirring chamber, 11-stirring motor, 12-first gear, 13-forward stirring plate, 14-stirring shaft, 15-reducer, 16-rotating shaft, 17-second gear, 18 -reverse stirring plate, 19-material guide hole, 20-second outer fixed ring, 21-fixed rod, 22-second inner fixed ring, 23-first inner fixed ring, 24-first outer fixed ring, 25 - Ring gear.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-3,一种化工物料单电机方向搅拌混合设备,包括罐体4;所述罐体4设置成空心圆柱体,内部设置为搅拌腔10,顶部开口处设置有上盖2;所述上盖2通过螺栓和螺母的相互旋合与罐体4固定连接,且连接处设置有密封圈;上盖2和罐体4均由不锈钢制成;上盖2上设置有进料斗1;所述进料斗1焊接固定在上盖2左侧,且进料斗1开口处设置有螺纹盖;所述搅拌腔10内部设置有正向搅拌装置9和反向搅拌装置5;所述正向搅拌装置9由搅拌电机11、搅拌轴14和正向搅拌片13组成;所述搅拌电机11通过减速器15与搅拌轴14连接,且搅拌电机11和减速器15通过螺栓固定在上盖2上表面;所述搅拌轴14上焊接固定有第一齿轮12和正向搅拌片13;所述第一齿轮12固定在搅拌轴14顶部;所述正向搅拌片13在搅拌轴14上设置有六层,每层设置有两片,两片设置在同一直线上;正向搅拌片13与铅垂面成30度夹角;通过正向搅拌装置9的设置,利用搅拌电机11带动搅拌轴14旋转,搅拌轴14带动正向搅拌片13旋转,对罐体4中的物料进行搅拌混合,且通过正向搅拌片13的倾斜设置,对物料水平搅拌的同时将物料向斜上方提起,利于提高混合质量;所述反向搅拌装置5由反向搅拌片18、内固定圈和外固定圈组成;所述内固定圈分为第一内固定圈23和第二内固定圈22;所述外固定圈分为第一外固定圈24和第二外固定圈20;所述反向搅拌片18设置有四片,顶部与第一外固定圈24和第一内固定圈23焊接固定,底部与第二外固定圈20和第二内固定圈22焊接固定,且反向搅拌片18表面均布有若干导料孔19;第一内固定圈23内表面焊接有内齿圈25;所述内齿圈25通过第二齿轮17与第一齿轮12连接;所述第二齿轮17顶面与旋转轴16底部焊接固定;所述旋转轴16顶部通过滚动轴承与上盖2连接;第二内固定圈22通过固定杆21和滚动轴承与搅拌轴14连接;通过搅拌轴14的旋转,搅拌轴14带动第一齿轮12旋转,第一齿轮12通过第二齿轮17与内齿圈25啮合,内齿圈25通过第一内固定圈23带动反向搅拌片18旋转,对物料进行反向搅拌混合;利用正向搅拌装置9和反向搅拌装置5对物料进行双向搅拌混合,利于提高物料的搅拌混合质量,且只通过一部电机提供旋转动力,利于减少能耗和缩减设备的生产成本;罐体4内部上焊接固定有上限位块3和下限位块8;所述上限位块3设置有四块,均布在罐体4内壁圆周上,且上限位块3与第一外固定圈24间隙配合;所述下限位块8设置有四块,均布在罐体4内壁圆周上,且下限位块8与第二外固定圈20间隙配合;通过上限位块3和下限位块8的设置,利于保持反向搅拌装置5运动的稳定性;罐体4底面设置有排料管7;所述排料管7设置有两套,对称焊接固定在罐体4底面左右两侧,且排料管7上设置有抽屉式排料挡板;罐体4下表面设置有支架6。Please refer to Figures 1-3, a single-motor stirring and mixing equipment for chemical materials, including a tank body 4; the tank body 4 is set as a hollow cylinder, and the inside is set as a stirring chamber 10, and an upper cover 2 is set at the top opening; The upper cover 2 is fixedly connected with the tank body 4 through the mutual screwing of bolts and nuts, and a sealing ring is provided at the joint; the upper cover 2 and the tank body 4 are both made of stainless steel; the upper cover 2 is provided with a feeding hopper 1; the feed hopper 1 is welded and fixed on the left side of the upper cover 2, and the opening of the feed hopper 1 is provided with a threaded cover; the inside of the stirring chamber 10 is provided with a forward stirring device 9 and a reverse stirring device 5; Described forward stirring device 9 is made up of stirring motor 11, stirring shaft 14 and forward stirring piece 13; Described stirring motor 11 is connected with stirring shaft 14 by speed reducer 15, and stirring motor 11 and speed reducer 15 are fixed on loam cake by bolt 2 upper surfaces; the first gear 12 and the forward stirring blade 13 are welded and fixed on the stirring shaft 14; the first gear 12 is fixed on the stirring shaft 14 top; the forward stirring blade 13 is provided with a Six layers, each layer is provided with two sheets, and the two sheets are arranged on the same straight line; the forward stirring sheet 13 forms an angle of 30 degrees with the vertical surface; through the setting of the forward stirring device 9, the stirring motor 11 is used to drive the stirring shaft 14 Rotate, the stirring shaft 14 drives the forward stirring plate 13 to rotate, the material in the tank body 4 is stirred and mixed, and through the inclined setting of the forward stirring plate 13, the material is lifted upwards while stirring the material horizontally, which is beneficial to improve Mixing quality; the reverse stirring device 5 is made up of a reverse stirring sheet 18, an inner fixed ring and an outer fixed ring; the inner fixed ring is divided into a first inner fixed ring 23 and a second inner fixed ring 22; the outer fixed ring The fixed ring is divided into the first outer fixed ring 24 and the second outer fixed ring 20; the reverse stirring sheet 18 is provided with four pieces, the top is welded and fixed with the first outer fixed ring 24 and the first inner fixed ring 23, and the bottom is connected with the first inner fixed ring 23. The second outer fixed ring 20 and the second inner fixed ring 22 are welded and fixed, and some material guide holes 19 are evenly distributed on the surface of the reverse stirring sheet 18; the inner surface of the first inner fixed ring 23 is welded with an inner gear ring 25; The ring gear 25 is connected to the first gear 12 through the second gear 17; the top surface of the second gear 17 is welded and fixed to the bottom of the rotating shaft 16; the top of the rotating shaft 16 is connected to the upper cover 2 through a rolling bearing; the second internal fixed ring 22 is connected with the stirring shaft 14 through the fixed rod 21 and the rolling bearing; through the rotation of the stirring shaft 14, the stirring shaft 14 drives the first gear 12 to rotate, and the first gear 12 meshes with the inner gear 25 through the second gear 17, and the inner gear 25 The reverse stirring blade 18 is driven to rotate by the first internal fixed ring 23, and the material is reversely stirred and mixed; the forward stirring device 9 and the reverse stirring device 5 are used to carry out two-way stirring and mixing of the material, which is beneficial to improve the stirring and mixing quality of the material, And only one motor provides rotational power, which is beneficial to reduce energy consumption and reduce the production cost of the equipment; the upper limit block 3 and the lower limit block 8 are welded and fixed on the inside of the tank body 4; the upper limit block 3 is provided with four pieces, Evenly distributed on the circumference of the inner wall of the tank body 4, and the upper limit block 3 and the first outer The fixed ring 24 is clearance fit; the lower limit block 8 is provided with four pieces, which are evenly distributed on the inner wall circumference of the tank body 4, and the lower limit block 8 is in clearance fit with the second outer fixed ring 20; the upper limit block 3 and the lower limit block The setting of the block 8 is beneficial to maintain the stability of the movement of the reverse stirring device 5; the bottom surface of the tank body 4 is provided with a discharge pipe 7; the discharge pipe 7 is provided with two sets, which are symmetrically welded and fixed on the left and right sides of the bottom surface of the tank body 4 , and the discharge pipe 7 is provided with a drawer-type discharge baffle; the lower surface of the tank body 4 is provided with a bracket 6 .
本实用新型的工作原理是:通过正向搅拌装置9的设置,利用搅拌电机11带动搅拌轴14旋转,搅拌轴14带动正向搅拌片13旋转,对罐体4中的物料进行搅拌混合,且通过正向搅拌片13的倾斜设置,对物料水平搅拌的同时将物料向斜上方提起,利于提高混合质量;通过搅拌轴14的旋转,搅拌轴14带动第一齿轮12旋转,第一齿轮12通过第二齿轮17与内齿圈25啮合,内齿圈25通过第一内固定圈23带动反向搅拌片18旋转,对物料进行反向搅拌混合;利用正向搅拌装置9和反向搅拌装置5对物料进行双向搅拌混合,利于提高物料的搅拌混合质量,且只通过一部电机提供旋转动力,利于减少能耗和缩减设备的生产成本。The working principle of the utility model is: through the setting of the forward stirring device 9, the stirring motor 11 is used to drive the stirring shaft 14 to rotate, and the stirring shaft 14 drives the forward stirring plate 13 to rotate, and the material in the tank body 4 is stirred and mixed, and Through the inclined setting of the forward stirring blade 13, the material is lifted obliquely upward while stirring the material horizontally, which is beneficial to improve the mixing quality; through the rotation of the stirring shaft 14, the stirring shaft 14 drives the first gear 12 to rotate, and the first gear 12 passes through The second gear 17 meshes with the ring gear 25, and the ring gear 25 drives the reverse stirring piece 18 to rotate through the first internal fixed ring 23, and reversely stirs and mixes the material; utilize the forward stirring device 9 and the reverse stirring device 5 Two-way stirring and mixing of materials is beneficial to improve the quality of mixing and mixing of materials, and only one motor provides rotating power, which is beneficial to reduce energy consumption and reduce the production cost of equipment.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720579046.2U CN206746388U (en) | 2017-05-23 | 2017-05-23 | A kind of chemical material list motor drive direction agitation mixer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720579046.2U CN206746388U (en) | 2017-05-23 | 2017-05-23 | A kind of chemical material list motor drive direction agitation mixer |
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| CN206746388U true CN206746388U (en) | 2017-12-15 |
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| CN201720579046.2U Expired - Fee Related CN206746388U (en) | 2017-05-23 | 2017-05-23 | A kind of chemical material list motor drive direction agitation mixer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108636164A (en) * | 2018-04-20 | 2018-10-12 | 陈璐滨 | A kind of uniformly distributed vertical irony removal of impurities blending tank equipment of magnet ring |
| CN110975710A (en) * | 2019-11-27 | 2020-04-10 | 黄静勤 | Chemical equipment stirrer |
-
2017
- 2017-05-23 CN CN201720579046.2U patent/CN206746388U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108636164A (en) * | 2018-04-20 | 2018-10-12 | 陈璐滨 | A kind of uniformly distributed vertical irony removal of impurities blending tank equipment of magnet ring |
| CN110975710A (en) * | 2019-11-27 | 2020-04-10 | 黄静勤 | Chemical equipment stirrer |
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Address after: 315800 Zhejiang Province, Ningbo city Beilun District Development Zone Daqi Laoshan Road No. 8 Building No. 2 Patentee after: NINGBO ECONOMIC AND TECHNOLOGICAL DEVELOPMENT ZONE QINGHUI PLASTIC INDUSTRY Co.,Ltd. Address before: 315800 Zhejiang city of Ningbo province Beilun Daqi Lingfeng Road No. 688 building C Patentee before: NINGBO ECONOMIC AND TECHNOLOGICAL DEVELOPMENT ZONE QINGHUI PLASTIC INDUSTRY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171215 |