CN206739891U - A kind of quasi- black matrix group paster of ceramic kiln - Google Patents
A kind of quasi- black matrix group paster of ceramic kiln Download PDFInfo
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- CN206739891U CN206739891U CN201621469713.3U CN201621469713U CN206739891U CN 206739891 U CN206739891 U CN 206739891U CN 201621469713 U CN201621469713 U CN 201621469713U CN 206739891 U CN206739891 U CN 206739891U
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- black matrix
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- matrix group
- paster
- ceramic kiln
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Abstract
A kind of quasi- black matrix group paster of ceramic kiln, generally cuboid, it is long：200mm~400mm；It is wide：100mm~150mm；It is thick：60mm~100mm.The quasi- black matrix group paster patch is multiple in the burner hearth furnace lining surface of furnace, forms high blackness furnace lining；On the quasi- black matrix group paster, gather n>3 quasi- black matrixes；The geometry of the quasi- black matrix is inner cylinder；The opening of black matrix group is directed to the heating object in furnace；Successively on the quasi- black matrix group paster mounted, annex assembly connection sheet is mounted, forms black matrix triad, completes black matrix triad blackness >=0.98 (1450 DEG C) after pasting, blackness does not change during use.
Description
Technical field
A kind of quasi- black matrix group paster of ceramic kiln is the utility model is related to, belongs to the skill that furnace high efficiency of energy rate utilizes
Art field.
Background technology
China is that architectural pottery, sanitary ceramics production and big export country, ceramic kiln are the high consumptions of Ceramics Enterprises in the world
The crucial Thermal Equipment of energy, the technological progress of ceramic kiln, quality is burnt till with reducing energy resource consumption around raising product all the time
Carry out, in the hope of reducing the temperature difference in kiln, reduce burnt product defect, shorten firing period, save power consumption.
The development course that China builds Tao Ye is taken a broad view of, is constantly replicated and promoted by the input of resource, and
The contribution portion that technical factor increases is but very small, this labour intensive and resource-integrated industry, the scientific and technological content of technological progress
It is very low.It is small that current present situation remains high energy consumption, volume increase potential.The characteristics of such industry, enlightens us, and ceramics must save
It can lower consumption, reduce and done a lot of work in cost, seek the realization being rapidly fired to, Chinese pottery industry is transformed with high-tech means
Calcining kiln, improve the quality level of ceramic product and participate in the core competitiveness in market.
Utility model content
In view of the shortcomings of the prior art, the utility model provides a kind of quasi- black matrix group paster of ceramic kiln.
The technical solution of the utility model is as follows：
A kind of quasi- black matrix group paster of ceramic kiln, generally cuboid, it is long：200mm~400mm；It is wide：100mm~
150mm；It is thick：60mm~100mm.
It is preferable according to the utility model, it is provided with quasi- black matrix group, institute on the quasi- black matrix group paster of the ceramic kiln
State the quasi- black matrix quantity of quasi- black matrix group>3.
It is preferable according to the utility model, the quasi- black matrix for insertion inner cylinder, its a diameter of 8mm~22mm.
Preferable according to the utility model, the quasi- black matrix group paster of ceramic kiln also includes annex assembly and connected
Piece, the felt of the annex assembly connection sheet including multiple equilateral triangle refractory fibre matter are connected setting；Each described
3 through holes are provided with the felt of equilateral triangle refractory fibre matter, its through-hole diameter is identical with the diameter of quasi- black matrix, the through hole
Pitch of holes it is identical with the spacing between the quasi- black matrix being adhered at quasi- black matrix group paster.
Preferable according to the utility model, the thickness of the felt of the equilateral triangle refractory fibre matter is 20~30mm, side
A length of 100mm~140mm.
Advantage of the present utility model is：
The utility model is to have compared to adapt to the heated material of furnace full of in the state of furnace cavity, is incited somebody to action
The quasi- black matrix colony paster of a number of appropriate shape and suitable size is set onto furnace lining, is played it and is strengthened spoke in burner hearth
Penetrate the function of heat transfer：Radiant heat transfer area, and the stable holding high blackness of burner hearth are increased considerably, heating object is carried out uniformly strong
The quick heating changed, energy-conservation, volume increase are obtained, strengthen furnace heat-insulating property and improve the effect of temperature uniformity, be greenwave
It is rapidly fired to provide technology ensuring.
Brief description of the drawings
Fig. 1 is the schematic diagram of quasi- black matrix group paster described in the utility model；
Fig. 2 is Fig. 1 A-A to sectional view；
Fig. 3 is the arrangement schematic diagram in blocks of annex assembly connection sheet in paster described in the utility model.
In figs. 1 to 3,1, the quasi- black matrix group paster of ceramic kiln；2nd, quasi- black matrix；3rd, infrared coating；4th, equilateral triangle is resistance to
The felt of fiery cellulosic；5th, the through hole in annex assembly connection sheet.
Embodiment
The utility model is described in detail with reference to embodiment and Figure of description, but not limited to this.
Embodiment 1,
A kind of quasi- black matrix group paster 1 of ceramic kiln, it is the flame-retardant fibre board of vacuum filtering shape process；The flame-retardant fibre board
Temperature resistant range it is identical with calcining kiln temperature resistant range, the thickness of the flame-retardant fibre board and the calcining kiln are mated formation the position phase at place
Adapt to.
The quasi- black matrix group paster 1 of ceramic kiln generally cuboid, it is long：200mm~400mm；It is wide：100mm~
150mm；It is thick：60mm~100mm, the bulk density of the quasi- black matrix group paster of ceramic kiln is 0.28~0.35t/m3, it is long
Phase temperature in use is 1200 DEG C~1450 DEG C.
Quasi- black matrix group, the quasi- black matrix quantity of the quasi- black matrix group are provided with the quasi- black matrix group paster of the ceramic kiln
>3.
The quasi- black matrix 2 for insertion inner cylinder, its a diameter of 8mm~22mm.
Intensive treatment twice is carried out to the quasi- black matrix group paster 1 of the ceramic kiln：
First time intensive treatment：By the paster modulus be 2.4, density 1.35g/cm3Waterglass in dipping 20~
40 seconds, then naturally dry；
Second of intensive treatment：Spray intensified dose of the outer surface of the paster, then naturally dry；
The hardening agent is including components by weight percent：
Powder (1):Ludox=1:(8~10)；
The powder (1) is：SiO2:Al2O3:Clay:Bentonite=(0.5~0.6):(0.3~0.4):(0.18~
0.02):(0.02~0.03).
Embodiment 2,
A kind of quasi- black matrix group paster of ceramic kiln as described in Example 1, its difference are that the ceramic kiln is accurate
Black matrix group paster also includes annex assembly connection sheet, and the annex assembly connection sheet includes multiple equilateral triangle refractory fibres
The felt of matter is connected setting；3 through holes 5 are provided with the felt of each equilateral triangle refractory fibre matter, its through hole 5
Diameter is identical with the diameter of quasi- black matrix, the spacing between the pitch of holes of the through hole and the quasi- black matrix being adhered at quasi- black matrix group paster
It is identical.(see Fig. 1).
The thickness of the felt 4 of the equilateral triangle refractory fibre matter is 20~30mm, and bulk density is 0.18~0.3t/
m3, the length of side is 100mm~140mm.
Intensive treatment twice is carried out to the felt 4 of the equilateral triangle refractory fibre matter：
First time intensive treatment：By the felt modulus be 2.4, density 1.35g/cm3Waterglass in dipping 20~
40 seconds, then naturally dry；
Second of intensive treatment：Spray intensified dose of the outer surface of the felt, then naturally dry；
The hardening agent is including components by weight percent：
Powder (1):Ludox=1:(8~10)；
The powder (1) is：SiO2:Al2O3:Clay:Bentonite=(0.5~0.6):(0.3~0.4):(0.18~
0.02):(0.02~0.03).
A kind of method for paving of paster as described in Example 1, including step are as follows：
1) furnace lining of ceramic kiln is handled：Furnace lining surface is cleared up extremely to clean, be concordant；
2) paster is affixed to the surface of furnace lining using high temperature adhesive；Point to the openend for completing black matrix after pasting
Heated greenwave in furnace.
Also include the laying on the paster and paste annex assembly connection sheet：
3) annex assembly connection sheet affixes to the port of the black matrix of the paster using high temperature adhesive, and annex is combined
The through hole of body connection sheet aligns setting with the port of the black matrix, and both form black matrix assembly entirety.
It is described complete quasi- black matrix group paster and/or annex assembly connection sheet paving after, to ceramic kiln burner hearth
Integral spray infrared coating, then to naturally dry.The thickness of the spraying infrared coating is 0.5~1.0mm.
Application examples 1,
A kind of quasi- black matrix group paster of ceramic kiln described in the utility model is applied to a fuel for natural gas
Domestic ceramics shuttle kiln, size of burner hearth：9.9m×3.63m×2.65m；Year consumes natural gas:670000 m3~70 ten thousand m3；Stove patch paving
Quasi- 2600 pieces of black matrix group paster.
Quasi- black matrix group patch size is 250mm × 150mm × 80mm, and assembly connection sheet is by length of side 110mm, thick 20mm
Equilateral triangle refractory fibre felt forms.
Obtain energy-saving effect：Save the m of natural gas 8.2 ten thousand3In/year, it is worth 250,000 yuan/year.
Application examples 2,
A kind of quasi- black matrix group paster of ceramic kiln described in the utility model is applied to one and burns the imitative of producer gas
Ancient brick roller kilns, size of burner hearth：120m × 1.85m × 0.75m, it aoxidizes belt length 25m, burns till belt length 26m.Annual production：1750000
m2/ year, year air consumption：624.8 ten thousand m3/ year, stove patch spread quasi- 4000 pieces of black matrix group paster, and quasi- black matrix group patch size is 250mm
× 150mm × 80mm, assembly connection sheet are made up of length of side 110mm, thick 20mm equilateral triangle refractory fibre felt.
Obtain energy-saving effect：Save the m of coke-stove gas 750,0003In/year, it is worth 87.7 ten thousand yuan/year；Volume increase about 7%；Product quality
It is obviously improved.
Claims (3)
- A kind of 1. quasi- black matrix group paster of ceramic kiln, it is characterised in that the paster generally cuboid, it is long：200mm~ 400mm；It is wide：100mm~150mm；It is thick：60mm~100mm；Quasi- black matrix group, the quasi- black matrix quantity of the quasi- black matrix group are provided with the quasi- black matrix group paster of the ceramic kiln>3 It is individual；The quasi- black matrix group paster of ceramic kiln also includes annex assembly connection sheet, and the annex assembly connection sheet includes The felt of multiple equilateral triangle refractory fibre matter is connected setting；Set on the felt of each equilateral triangle refractory fibre matter 3 through holes are equipped with, its through-hole diameter is identical with the diameter of quasi- black matrix, and the pitch of holes of the through hole is with being adhered to quasi- black matrix group paster Spacing between the quasi- black matrix at place is identical.
- 2. the quasi- black matrix group paster of a kind of ceramic kiln according to claim 1, it is characterised in that the quasi- black matrix is to pass through Logical inner cylinder, its a diameter of 8mm~22mm.
- 3. the quasi- black matrix group paster of a kind of ceramic kiln according to claim 1, it is characterised in that the equilateral triangle is resistance to The thickness of the felt of fiery cellulosic is 20~30mm, and the length of side is 100mm~140mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621469713.3U CN206739891U (en) | 2016-12-30 | 2016-12-30 | A kind of quasi- black matrix group paster of ceramic kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621469713.3U CN206739891U (en) | 2016-12-30 | 2016-12-30 | A kind of quasi- black matrix group paster of ceramic kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206739891U true CN206739891U (en) | 2017-12-12 |
Family
ID=60555739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621469713.3U Active CN206739891U (en) | 2016-12-30 | 2016-12-30 | A kind of quasi- black matrix group paster of ceramic kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206739891U (en) |
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2016
- 2016-12-30 CN CN201621469713.3U patent/CN206739891U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191014 Address after: 310052 room 315, floor 3, middle building, No. 760, Bin'an Road, Binjiang District, Hangzhou City, Zhejiang Province Patentee after: Zhejiang Xihua Energy Saving Technology Co., Ltd. Address before: 610039 Xihua West Garden, Xihua University, Sichuan, Chengdu 11-2604 Co-patentee before: Li Zhi Min Patentee before: Wei Yu Wen |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210527 Address after: No.6, unit 4, building 11, Xihua University, west suburb, Jinniu District, Chengdu, Sichuan 610000 Patentee after: CHENGDU XIHUA INDUSTRIAL FURNACE ENERGY SAVING TECHNOLOGY Co.,Ltd. Address before: 310052 room 315, 3rd floor, middle building, 760 Bin'an Road, Binjiang District, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG XIHUA ENERGY SAVING TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210719 Address after: 310000 room 315, 3rd floor, middle building, 760 Bin'an Road, Binjiang District, Hangzhou City, Zhejiang Province Patentee after: ZHEJIANG XIHUA ENERGY SAVING TECHNOLOGY Co.,Ltd. Address before: No.6, unit 4, building 11, Xihua University, west suburb, Jinniu District, Chengdu, Sichuan 610000 Patentee before: CHENGDU XIHUA INDUSTRIAL FURNACE ENERGY SAVING TECHNOLOGY Co.,Ltd. |