CN206738479U - Using the magnetorheological steering damper of the new automobile of Transmission Mechanism of Planetary Gear System - Google Patents
Using the magnetorheological steering damper of the new automobile of Transmission Mechanism of Planetary Gear System Download PDFInfo
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- 239000012530 fluid Substances 0.000 claims abstract description 8
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Abstract
本实用新型公开了一种采用行星轮系传动机构的新型汽车磁流变转向阻尼器,主要由阻尼器转子、阻尼器缸体、阻尼器定子、阻尼轴芯、励磁线圈、行星轮系及轴承等组成。阻尼器转子围绕定子旋转,行星架与转向输出轴连接;汽车转向输出轴旋转时带动行星轮系和阻尼器转子旋转;车载控制器接收来自汽车感应系统的信号,控制转向阻尼器励磁线圈电流大小,当励磁线圈通电时,在磁流变液流经通道内产生磁场,形成可控阻尼力,阻碍转子旋转;转子通过行星轮系传递阻碍转向输出轴转动的转矩,达到减振目的。行星轮系可显著提高传动比,从而有效的增加阻尼器的转矩,不必另设转矩放大装置,减小了系统体积。本实用新型非常适合应用于汽车转向系统。
The utility model discloses a novel automobile magneto-rheological steering damper adopting a planetary gear train transmission mechanism, which mainly consists of a damper rotor, a damper cylinder, a damper stator, a damping shaft core, an excitation coil, a planetary gear train and bearings. and so on. The damper rotor rotates around the stator, and the planet carrier is connected to the steering output shaft; when the steering output shaft of the car rotates, it drives the planetary gear system and the damper rotor to rotate; the on-board controller receives signals from the car induction system to control the current of the steering damper excitation coil , when the excitation coil is energized, a magnetic field is generated in the channel through which the magneto-rheological fluid flows, forming a controllable damping force to hinder the rotation of the rotor; the rotor transmits the torque that hinders the rotation of the steering output shaft through the planetary gear train to achieve the purpose of vibration reduction. The planetary gear system can significantly increase the transmission ratio, thereby effectively increasing the torque of the damper, and there is no need to set up a torque amplification device, which reduces the system volume. The utility model is very suitable for being applied to the steering system of the automobile.
Description
技术领域technical field
本实用新型涉及一种磁流变转向阻尼器,尤其涉及一种采用行星轮系传动机构的新型汽车磁流变转向阻尼器。The utility model relates to a magnetorheological steering damper, in particular to a novel automobile magnetorheological steering damper adopting a planetary gear train transmission mechanism.
背景技术Background technique
随着汽车工业的迅猛发展以及道路交通条件的改善,汽车设计越来越轻量化和高速化。但汽车高速行驶超过某一临界速度或有外界干扰(如道路颠簸、车轮震颤、胎面磨损等)时,方向盘会出现明显的回转运动和打手现象,即转向轮摆振现象,如此现象一直存在容易使驾驶员产生疲劳,严重影响汽车的行驶安全,且长时间会引起零件磨损减少汽车使用年限。With the rapid development of the automobile industry and the improvement of road traffic conditions, the design of automobiles is becoming more and more lightweight and high-speed. However, when the car runs at a high speed exceeding a certain critical speed or there is external interference (such as road bumps, wheel vibration, tread wear, etc.), the steering wheel will appear obvious turning motion and thug phenomenon, that is, the phenomenon of steering wheel shimmy, and this phenomenon has always existed. It is easy to make the driver fatigue, seriously affect the driving safety of the car, and it will cause the wear and tear of parts for a long time and reduce the service life of the car.
磁流变液的问世给解决上述难题带来了新的思路,磁流变液在磁场作用下的流变特性是瞬间可逆的,而且其流变后的剪切屈服强度与磁场强度具有稳定的对应关系。在磁场作用下,流经液流通道的磁流变液的屈服强度发生变化,从而输出阻尼力,并可以通过控制磁场强度来改变磁流变液的剪切屈服强度,实现磁流变阻尼器输出阻尼力的无级调节。The advent of magnetorheological fluids has brought new ideas to solve the above problems. The rheological properties of magnetorheological fluids under the action of a magnetic field are instantaneously reversible, and the shear yield strength and magnetic field strength after rheology have a stable relationship. Correspondence. Under the action of a magnetic field, the yield strength of the magnetorheological fluid flowing through the flow channel changes, thereby outputting a damping force, and the shear yield strength of the magnetorheological fluid can be changed by controlling the magnetic field strength to realize a magnetorheological damper Stepless adjustment of output damping force.
磁流变阻尼器可以对运动产生阻力,并用来耗散运动能量。在其工作范围内拥有响应速度快、结构简单、体积小、容易控制和能耗低等优点,是一种理想的隔振抗震元器件,在建筑、机械、军工等方面具有广泛应用。Magnetorheological dampers provide resistance to motion and are used to dissipate motion energy. In its working range, it has the advantages of fast response, simple structure, small size, easy control and low energy consumption. It is an ideal vibration isolation and anti-seismic component, and it is widely used in construction, machinery, military industry, etc.
将磁流变液阻尼器应用于汽车转向轴时,可有效发挥减振作用,因此设计一种用于抑制汽车前轮摆振的转向阻尼器具有广阔的应用前景。When the magnetorheological fluid damper is applied to the steering shaft of the automobile, it can effectively reduce the vibration. Therefore, designing a steering damper for suppressing the shimmy of the front wheel of the automobile has broad application prospects.
发明内容Contents of the invention
为了克服背景技术中存在的问题,本实用新型提供一种采用行星轮系传动机构的新型汽车磁流变转向阻尼器,来解决汽车前轮摆振现象。本实用新型中的磁流变转向阻尼器产生的扭矩可有效降低转向系统的转向速度,从而减小振动。与方向盘连接在一起的感应系统能够检测到方向盘的运动状态,并生成信号传输到车载控制器中,车载控制器对此信号进行算法分析及处理,判断此时汽车的行驶状态,根据算法的处理结果向执行机构和磁流变转向阻尼器发送控制信号,控制执行机构运动和调节励磁线圈中电流的大小和方向,从而改变转向阻尼器中产生的转矩。当驾驶员无转向动作时,转向轴可以获得较大的转向阻尼,以便减小汽车振动;当驾驶员转向时,转向轴可以获得较小的转向阻尼,以便驾驶员更容易执行转向动作。In order to overcome the problems in the background technology, the utility model provides a novel automobile magneto-rheological steering damper adopting a planetary gear train transmission mechanism to solve the shimmy phenomenon of the front wheel of the automobile. The torque generated by the magneto-rheological steering damper in the utility model can effectively reduce the steering speed of the steering system, thereby reducing vibration. The sensing system connected with the steering wheel can detect the movement state of the steering wheel, and generate a signal to transmit to the on-board controller. The on-board controller performs algorithm analysis and processing on this signal, and judges the driving state of the car at this time. According to the processing of the algorithm As a result, control signals are sent to the actuator and the magneto-rheological steering damper to control the movement of the actuator and adjust the magnitude and direction of the current in the excitation coil, thereby changing the torque generated in the steering damper. When the driver has no steering action, the steering shaft can obtain greater steering damping to reduce vehicle vibration; when the driver is turning, the steering shaft can obtain smaller steering damping so that the driver can perform steering actions more easily.
本实用新型解决其技术问题所采用的技术方案包括:阻尼器定子(1)、左轴承(2)、阻尼器缸体(3)、阻尼器转子(4)、密封螺钉(5)、励磁线圈(6)、阻尼轴芯(7)、右轴承(8)、轴套(9)、行星齿轮Ⅰ(10)、中心轮(11)、阻尼器端盖(12)、输出轴轴承(13)、输出轴轴承端盖(14)、转向输出轴(15)、行星架(16)以及行星齿轮Ⅱ(17);阻尼器定子(1)和阻尼轴芯(7)左端部分别与阻尼器缸体(3)通过螺钉紧固连接;阻尼器定子(1)左端台阶轴部分与左轴承(2)内圈过盈配合,阻尼器定子(1)右端轴与右轴承(8)内圈过盈配合;阻尼器定子(1)两端圆周外表面与阻尼器转子(4)两端圆周内表面间隙配合,并通过密封圈密封;阻尼器定子(1)中间圆周外表面与阻尼器转子(4)中间圆周内表面设有径向间隙为1mm的液流通道;阻尼轴芯(7)右端通过阻尼器定子(1)轴肩轴向定位,阻尼轴芯(7)外表面与阻尼器定子(1)内表面过盈配合;阻尼轴芯(7)外表面加工有圆环形凹槽,励磁线圈(6)缠绕在凹槽内;阻尼器缸体(3)和阻尼器转子(4)中部加工有圆形通孔,用于添加磁流变液,密封螺钉(5)与阻尼器转子(4)螺纹固定连接,并通过密封垫进行密封;阻尼器转子(4)左端内表面与左轴承(2)外圈过盈配合;阻尼器转子(4)右端内表面与右轴承(8)外圈过盈配合;阻尼器转子(4)外表面与阻尼器缸体(3)内表面间隙配合;左轴承(2)通过阻尼器定子(1)的左轴肩和阻尼器转子(4)的右轴肩轴向定位;右轴承(8)通过阻尼器定子(1)的右轴肩和圆螺母左端面轴向定位;中心轮(11)与行星齿轮Ⅰ(10)和行星齿轮Ⅱ(17)啮合;阻尼器转子(4)右端转轴通过键对中心轮(11)进行周向定位;中心轮(11)通过轴套(9)右端面和螺母左端面进行轴向定位;行星齿轮Ⅰ(10)和行星齿轮Ⅱ(17)分别通过行星架(16)左端伸出轴的轴肩以及螺母右端面进行轴向定位;行星架(16)左端伸出轴通过键分别对行星齿轮Ⅰ(10)和行星齿轮Ⅱ(17)进行周向定位;轴套(9)通过阻尼器转子(4)右轴肩右端面和中心轮(11)左端面进行轴向定位;输出轴轴承(13)通过行星架(16)右端面和输出轴轴承端盖(14)进行轴向定位;输出轴轴承端盖(14)中间加工有圆形通孔,转向输出轴(15)外表面与输出轴轴承端盖(14)圆形通孔内表面间隙配合;转向输出轴(15)与输出轴轴承(13)内圈过盈配合,转向输出轴(15)左端与行星架(16)通过螺纹紧固连接;输出轴轴承端盖(14)与阻尼器端盖(12)通过螺钉紧固连接,阻尼器端盖(12)中间加工有圆形通孔,其内表面与输出轴轴承(13)外圈过盈配合。The technical solution adopted by the utility model to solve the technical problem includes: damper stator (1), left bearing (2), damper cylinder (3), damper rotor (4), sealing screw (5), excitation coil (6), damping shaft core (7), right bearing (8), shaft sleeve (9), planetary gear I (10), center wheel (11), damper end cover (12), output shaft bearing (13) , output shaft bearing end cover (14), steering output shaft (15), planetary carrier (16) and planetary gear II (17); the damper stator (1) and the left end of the damper shaft core (7) are respectively connected to the damper cylinder The body (3) is fastened and connected by screws; the stepped shaft part at the left end of the damper stator (1) is in interference fit with the inner ring of the left bearing (2), and the right end shaft of the damper stator (1) is in interference fit with the inner ring of the right bearing (8) fit; the outer surface of the circumference of both ends of the damper stator (1) is in clearance fit with the inner surface of the circumference of the damper rotor (4), and is sealed by a sealing ring; the outer surface of the middle circumference of the damper stator (1) is in contact with the damper rotor (4) ) is provided with a liquid flow channel with a radial clearance of 1mm on the inner surface of the middle circumference; the right end of the damper shaft core (7) is axially positioned through the shoulder of the damper stator (1), and the outer surface of the damper shaft core (7) is in contact with the damper stator ( 1) The inner surface is interference fit; the outer surface of the damper shaft core (7) is processed with a circular groove, and the excitation coil (6) is wound in the groove; the middle part of the damper cylinder (3) and the damper rotor (4) A circular through hole is processed for adding magnetorheological fluid, and the sealing screw (5) is fixedly connected with the damper rotor (4) by threads, and is sealed by a gasket; the inner surface of the left end of the damper rotor (4) is in contact with the left bearing (2) Outer ring interference fit; damper rotor (4) right end inner surface and right bearing (8) outer ring interference fit; damper rotor (4) outer surface and damper cylinder (3) inner surface clearance fit ; The left bearing (2) is axially positioned through the left shoulder of the damper stator (1) and the right shoulder of the damper rotor (4); the right bearing (8) is positioned through the right shoulder of the damper stator (1) and the circle The left end face of the nut is axially positioned; the center wheel (11) meshes with the planetary gear I (10) and the planetary gear II (17); the right end shaft of the damper rotor (4) performs circumferential positioning on the center wheel (11) through a key; the center The wheel (11) is axially positioned through the right end face of the shaft sleeve (9) and the left end face of the nut; the planetary gear I (10) and the planetary gear II (17) protrude from the shoulder of the shaft and the nut respectively through the left end of the planet carrier (16). The right end face is used for axial positioning; the shaft extending from the left end of the planet carrier (16) is used for circumferential positioning of planetary gear I (10) and planetary gear II (17) respectively through keys; the shaft sleeve (9) is passed through the damper rotor (4) The right end face of the right shoulder and the left end face of the center wheel (11) are axially positioned; the output shaft bearing (13) is axially positioned through the right end face of the planet carrier (16) and the output shaft bearing cover (14); the output shaft bearing end A circular through hole is processed in the middle of the cover (14), and the outer surface of the steering output shaft (15) is in clearance fit with the inner surface of the circular through hole of the output shaft bearing cover (14); the steering output shaft (15) is in contact with the output The inner ring of the shaft bearing (13) has an interference fit, and the left end of the steering output shaft (15) is fastened to the planet carrier (16) through threads; the output shaft bearing end cover (14) and the damper end cover (12) are fastened with screws Connect, the middle of damper end cover (12) is processed with circular through hole, its inner surface and output shaft bearing (13) outer ring interference fit.
本实用新型与背景技术相比,具有的有益效果是:Compared with the background technology, the utility model has the beneficial effects of:
(1) 本实用新型磁流变转向阻尼器响应时间比普通液压减振器响应时间要短,该磁流变转向阻尼器不仅能抑制汽车前轮摆振,而且当汽车由于故障突然爆胎时,在控制系统的作用下磁流变转向阻尼器能快速响应并产生转矩来抵消一部分汽车爆胎时的跑偏力,为驾驶员进行正确操作争取宝贵时间。(1) The response time of the magnetorheological steering damper of the utility model is shorter than that of ordinary hydraulic shock absorbers. Under the action of the control system, the magneto-rheological steering damper can quickly respond and generate torque to offset the deviation force of a part of the car when the tire blows out, and buy valuable time for the driver to operate correctly.
(2) 在相同的转向输出轴转速下,通过增加行星轮系结构可显著提高传动比,从而有效增加转向阻尼器的转矩,而不必另外设置扭矩放大装置,从而减小了系统体积,系统结构紧凑。(2) At the same rotation speed of the steering output shaft, the transmission ratio can be significantly increased by adding the planetary gear train structure, thereby effectively increasing the torque of the steering damper without additional torque amplification devices, thereby reducing the system volume. Compact structure.
(3) 阻尼器行星轮系中采用两个相同的行星轮,均匀分布于中心轮周围,行星轮与转臂的惯性力相互平衡,使得齿轮传动平稳,另外也使参与啮合的齿数增多,抗冲击和抗振动能力增强,系统工作可靠性提高。(3) Two identical planetary gears are used in the planetary gear train of the damper, which are evenly distributed around the center wheel. The inertial force of the planetary gear and the rotating arm balances each other, which makes the gear transmission stable, and also increases the number of teeth participating in the meshing. The ability to resist shock and vibration is enhanced, and the reliability of the system is improved.
附图说明Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是应用本实用新型结构的汽车转向系统示意图。Fig. 2 is a schematic diagram of an automobile steering system applying the structure of the utility model.
具体实施方式detailed description
图1是本实用新型结构示意图,包括阻尼器定子(1)、左轴承(2)、阻尼器缸体(3)、阻尼器转子(4)、密封螺钉(5)、励磁线圈(6)、阻尼轴芯(7)、右轴承(8)、轴套(9)、行星齿轮Ⅰ(10)、中心轮(11)、阻尼器端盖(12)、输出轴轴承(13)、输出轴轴承端盖(14)、转向输出轴(15)、行星架(16)以及行星齿轮(17);Fig. 1 is a schematic view of the structure of the utility model, including a damper stator (1), a left bearing (2), a damper cylinder (3), a damper rotor (4), a sealing screw (5), an excitation coil (6), Damping shaft core (7), right bearing (8), shaft sleeve (9), planetary gear I (10), center wheel (11), damper end cover (12), output shaft bearing (13), output shaft bearing End cover (14), steering output shaft (15), planetary carrier (16) and planetary gear (17);
图2是应用本实用新型结构的汽车转向系统示意图,包括方向盘(18)、感应系统(19)、转向输入轴(20)、执行机构(21)、车载控制器(22)、齿轮齿条(23)以及磁流变转向阻尼器(24)。Fig. 2 is the automobile steering system schematic diagram of application structure of the present utility model, comprises steering wheel (18), induction system (19), turns to input shaft (20), actuator (21), on-board controller (22), rack and pinion ( 23) and magnetorheological steering damper (24).
本实用新型工作原理如下:The working principle of the utility model is as follows:
汽车行驶过程中时,与转向输入轴(20)连接在一起的感应系统(19)能够检测到方向盘(18)的运动状态,并生成信号传输到车载控制器(22)中,车载控制器(22)对此信号进行算法分析并处理,判断此时汽车的行驶状态,根据算法处理结果向执行机构(21)和磁流变转向阻尼器(24)发送控制信号,控制执行机构(21)运动和磁流变转向阻尼器(24)中励磁线圈电流大小。执行机构(21)带动齿轮齿条(23)运动进行转向,磁流变转向阻尼器(24)对输出轴产生大小不同的转向阻尼。当驾驶员保持方向盘(18)状态不变时,车载控制器(22)产生的信号控制励磁线圈(6)接通电流,从而使磁流变转向阻尼器(24)产生较大转矩,通过降低转向系统的转动速度来控制摆振。当驾驶员改变方向盘(18)状态时,车载控制器(22)输出的信号控制励磁线圈(6)切断电流,转向输出轴(19)可以获得较小的转向阻尼,以便驾驶员更容易执行转向动作。When the automobile is running, the induction system (19) connected together with the steering input shaft (20) can detect the motion state of the steering wheel (18), and generate a signal that is transmitted to the on-board controller (22), and the on-board controller ( 22) Carry out algorithmic analysis and processing on this signal, judge the driving state of the vehicle at this time, send control signals to the actuator (21) and the magneto-rheological steering damper (24) according to the algorithm processing results, and control the movement of the actuator (21) and magneto-rheological steering damper (24) in the excitation coil current size. The actuator (21) drives the rack and pinion (23) to steer, and the magneto-rheological steering damper (24) produces steering damping of different sizes to the output shaft. When the driver keeps the state of the steering wheel (18) unchanged, the signal generated by the on-board controller (22) controls the excitation coil (6) to turn on the current, so that the magneto-rheological steering damper (24) produces a large torque, through Reduce the rotational speed of the steering system to control shimmy. When the driver changes the state of the steering wheel (18), the signal output by the on-board controller (22) controls the field coil (6) to cut off the current, and the steering output shaft (19) can obtain less steering damping, so that the driver can more easily perform steering action.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720505219.6U CN206738479U (en) | 2017-05-09 | 2017-05-09 | Using the magnetorheological steering damper of the new automobile of Transmission Mechanism of Planetary Gear System |
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Cited By (4)
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CN108372883A (en) * | 2018-05-02 | 2018-08-07 | 吉林大学 | Magnetorheological fluid rotates torsional spring power sense feedback device and its application method |
CN108583676A (en) * | 2018-05-02 | 2018-09-28 | 吉林大学 | Magnetorheological fluid birotor power sense feedback device and its application method |
CN108725573A (en) * | 2018-05-29 | 2018-11-02 | 南京航空航天大学 | A kind of active steering road feel control system and its control method based on magnetorheological fluid |
CN115111299A (en) * | 2022-07-11 | 2022-09-27 | 湖南省潇振工程科技有限公司 | Axial tension and pressure asymmetric eddy current damper |
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2017
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108372883A (en) * | 2018-05-02 | 2018-08-07 | 吉林大学 | Magnetorheological fluid rotates torsional spring power sense feedback device and its application method |
CN108583676A (en) * | 2018-05-02 | 2018-09-28 | 吉林大学 | Magnetorheological fluid birotor power sense feedback device and its application method |
CN108583676B (en) * | 2018-05-02 | 2019-11-26 | 吉林大学 | Magnetorheological fluid birotor power sense feedback device and its application method |
CN108372883B (en) * | 2018-05-02 | 2019-11-26 | 吉林大学 | Magnetorheological fluid rotates torsional spring power sense feedback device and its application method |
CN108725573A (en) * | 2018-05-29 | 2018-11-02 | 南京航空航天大学 | A kind of active steering road feel control system and its control method based on magnetorheological fluid |
CN108725573B (en) * | 2018-05-29 | 2024-03-19 | 南京航空航天大学 | Active steering road feel control system based on magnetorheological fluid and control method thereof |
CN115111299A (en) * | 2022-07-11 | 2022-09-27 | 湖南省潇振工程科技有限公司 | Axial tension and pressure asymmetric eddy current damper |
CN115111299B (en) * | 2022-07-11 | 2024-06-18 | 湖南省潇振工程科技有限公司 | Axial tension and compression asymmetric eddy current damper |
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