CN206736693U - A kind of pneumatic mortar machine for the compound press mortar of microorganism base - Google Patents

A kind of pneumatic mortar machine for the compound press mortar of microorganism base Download PDF

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Publication number
CN206736693U
CN206736693U CN201720215489.3U CN201720215489U CN206736693U CN 206736693 U CN206736693 U CN 206736693U CN 201720215489 U CN201720215489 U CN 201720215489U CN 206736693 U CN206736693 U CN 206736693U
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CN
China
Prior art keywords
mud jacking
tank
feed hopper
sensor
mortar machine
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Expired - Fee Related
Application number
CN201720215489.3U
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Chinese (zh)
Inventor
高英力
何倍
曲良辰
朱瑞娟
彭江柯
方灶生
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Changsha University of Science and Technology
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Changsha University of Science and Technology
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Priority to CN201720215489.3U priority Critical patent/CN206736693U/en
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Expired - Fee Related legal-status Critical Current
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  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

It the utility model is related to a kind of pneumatic mortar machine for the compound press mortar of microorganism base.Including walking mechanism, power system, display & control system, stirring system and mud jacking system;The walking mechanism includes roller and device pedestal;The power system includes motor and fuel tank;The display & control system includes controlling switch, screen display, information processing system;The stirring system includes major ingredient feed hopper, auxiliary material feed hopper, stirring flabellum, agitator tank and switching control pilot;The mud jacking system includes mud jacking tank, air switching valve, pressure detecting table, enzymatic activity sensor, concentration sensor, temperature sensor, radiator valve, grout outlet, flow monitoring sensor and flow control valve.The utility model is easy to use, novel in design, press mortar can be carried out monitoring and adjusting in real time, ensure squeezing quality.

Description

A kind of pneumatic mortar machine for the compound press mortar of microorganism base
Technical field
The utility model belongs to Cement Concrete Pavement Maintenance care field, and in particular to it is compound that one kind is used for microorganism base The pneumatic mortar machine of press mortar.
Background technology
Cement concrete pavement has intensity high, and bearing capacity is good, stability is good, diffusion weight bearing power is strong, maintenance costs Low, the advantages that service life is long, it is widely used in high grade pavement, and significant progress has been obtained in China.But cement Concrete road surface in use, under traffic load and environmental activity, has also engendered pavement damage, using under quality It is plastically deformed in the situation of drop, particularly plate caused by basis, causes the part of cement plate no longer continuously to be contacted with basis holding, Occur locally coming to nothing under plate.
The existing Treating technology that comes to nothing is to be prepared cement, flyash, sand, additive and water etc. by a certain percentage, Place of coming to nothing is injected into by mud jacking equipment.Its shortcoming has:Cement belongs to high energy consumption resource first, and the production of cement can pollute ring Border.Secondly cement mortar easily solidifies in pneumatic mortar machine, is not easy to rinse, and can so influence service life of equipment for a long time.And it is somebody's turn to do Press mortar used in pneumatic mortar machine is to go out the higher bacterial strain of urease-producing ability through Pasteur's gemma sarcine mutagenesis screening, passes through culture Liquid culture produces calcium carbonate and carries out face slab dislocation punishment as binder materials.The device structure and simple to operate;Small volume, carry It is convenient;Material therefor green non-pollution;Press mortar quality can not only be monitored at any time, also allow for controlling work progress;Slip casting is complete It is easy to clean after.
Utility model content
The utility model provides a kind of novel new pneumatic mortar machine simple to operate, easy to carry, environmentally friendly.
The purpose of this utility model is achieved in the following ways:
A kind of pneumatic mortar machine for the compound press mortar of microorganism base.Including roller, the roller is provided with device pedestal, Motor is installed on described device base, fuel tank is housed above the motor, the fuel tank is provided with display control program, described Display control program right-hand member connects stirring system and mud jacking system.The display control program includes controlling switch, screen display Device, information processing system;The stirring system includes microorganism and nutrient solution feed hopper, sand and additive feed hopper, spiral stir Flabellum and constant temperature agitator tank are mixed, the stirring system right-hand member is connected through switching control pilot with mud jacking tank, and the mud jacking tank top is set Having air switch valve and pressure detecting table;Microorganism urease activity sensor is provided with the mud jacking tank, nutrient solution concentration senses Device, temperature detection sensor and radiator valve etc., the mud jacking system bottom are provided with grout outlet, the mud jacking system and pulp Pipe junction is provided with flow monitoring sensor and flow control valve.
Preferably, the stirring system includes two feed hoppers, and the major ingredient feed hopper is that microorganism and nutrient solution are fed Bucket, auxiliary material feed hopper is sand and additive feed hopper.
Preferably, the agitator tank connects with described two feed hoppers, the agitator tank energy constant temperature, and in the agitator tank Switching control pilot is set at the grout outlet of bottom.
Preferably, the auger flabellum is arranged in agitator tank, is shaped as cloverleaf spiral fan.
Preferably, the mud jacking system includes mud jacking tank, radiator valve, microorganism urease activity sensor, nutrient solution Concentration sensor and temperature detection sensor.The mud jacking tank is connected with the agitator tank through switching control pilot.
Preferably, the radiator valve, microorganism urease activity sensor, nutrient solution concentration sensor and temperature detection Sensor is arranged at the mud jacking pot sidewall, and is connected with described information processing system.
Preferably, grout outlet is set in the mud jacking pot bottom, the grout outlet outer end is connected with the flow control valve Connect, interface screws down.
Preferably, flow monitoring sensor and flow control valve are set in the mud jacking tank and the grout outlet junction, The flow monitoring sensor and the flow control valve are connected with the motor.
The utility model has the advantages that:
(1) the utility model uses the higher bacterial strain of the urease-producing ability gone out through Pasteur's gemma sarcine mutagenesis screening, Calcium carbonate is produced by nutrient solution culture and be used as binder materials, instead of and originally use cement-based material as press mortar, no It is only capable of reducing the environmental pollution that production cement is brought, moreover it is possible to reduce maintenance cost, improve efficiency of construction.
(2) the utility model is powered using diesel-driven generator, and can meet the needs of working in the wild, not by electric power Limitation.
(3) the utility model is additionally provided with microorganism urea equipped with information processing system and screen display in mud jacking tank Enzymatic activity sensor, nutrient solution concentration sensor, temperature detection sensor and radiator valve etc., can be in real time to the property of microorganism Energy index is monitored, and the data obtained is analyzed and processed, and ensures squeezing quality.
(4) after the completion of the utility model construction operation, directly rinsed with clear water, avoid cement mortar and bond and be set in and set Standby inwall, is not only cleaned efficient and convenient, moreover it is possible to improve service life of equipment.
Brief description of the drawings
Fig. 1 is the structural representation of new pneumatic mortar machine described in the utility model.
Fig. 2 is the front view of new pneumatic mortar machine described in the utility model.
Fig. 3 is the top view of new pneumatic mortar machine described in the utility model.
Fig. 4 is new pneumatic mortar machine sensor construction schematic diagram described in the utility model.
Fig. 5 is new pneumatic mortar machine auger blade structure schematic diagram described in the utility model.
In accompanying drawing:
1st, including roller 2, device pedestal 3, motor 4, fuel tank 5, controlling switch 6, screen display 7, at information Reason system 8, microorganism and nutrient solution feed hopper 9, sand and additive feed hopper 10, auger flabellum 11, constant temperature stirring Case 12, switching control pilot 13, mud jacking tank 14, air switching valve 15, pressure detecting table 16, microorganism urease activity sensing Device 17, nutrient solution concentration sensor 18, temperature detection sensor 19, radiator valve 20, grout outlet 21, flow monitoring Sensor 22, flow control valve.
Embodiment
In order to more fully understand the utility model, below in conjunction with the accompanying drawing in the utility model embodiment, to this practicality Technical scheme in new embodiment is described in detail, it is clear that described embodiment is only the utility model one Divide embodiment, rather than whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not having The other embodiment obtained on the premise of making creative work, belong to the scope of the utility model protection.
Such as Fig. 1-3, roller 1 and device pedestal 2 of the present utility model form the walking mechanism of pneumatic mortar machine, be easy to before mud jacking or Pneumatic mortar machine is moved to required position after mud jacking.
In the walking mechanism, motor 3 and fuel tank 4 are provided with, forms the power system of pneumatic mortar machine, ensures mud jacking process Automation, sequencing.
Controlling switch 5, screen display 6 and information processing system 7 are provided with the electric power supply system and forms pressure The core control system of pulp grinder, function can be achieved:(1) real-time control can be carried out to mud jacking process by controlling switch during mud jacking; (2) major ingredient, auxiliary material and additive match ratio, mixing time, mixing speed, mud jacking pressure criteria can be set by control system Value, constant voltage time, dwell time etc.;(3) as shown in figure 4, passing through pressure detecting table 15, urease activity sensor 16, nutrient solution The data message that concentration sensor 17 and temperature sensor 18 etc. were collected is shown in screen after information processing system is handled and shown Show on device 6, be easy to monitor press mortar quality;(4) temperature adjusting can be carried out to radiator valve 20 by control system, protected Demonstrate,prove microbial activity.
Microorganism and nutrient solution feed hopper 8, sand and additive feed hopper 9, auger on the right side of the control system Flabellum 10 and constant temperature agitator tank are connected through cable with control system with electric power system, composition pneumatic mortar machine stirring system, before mud jacking Press mortar is had respectively entered in constant temperature agitator tank 11 by two feed hoppers, as shown in figure 5, through the auger flabellum 10 stir after constant pressure in the constant temperature agitator tank 11.
Switching control pilot 12 is set with the connectivity part of mud jacking tank 13 on the right side of constant temperature agitator tank 11, for some feelings Under condition, the error of mud jacking control program or it is operated manually during equipment fault;The top of mud jacking tank 13 is provided with pressure detecting Table 15 and air switching valve 14, the pressure detecting table 15 can carry out pressure detecting, the air switch in mud jacking operation Valve 14 can be used for control mud jacking pressure inside the tank size manually, avoid switching control pilot from being made when closing because mud jacking pressure inside the tank is excessive Into fracture phenomena, cleaning equipment after the completion of mud jacking operation is also allowed for.
The bottom of mud jacking tank 13 is provided with grout outlet 20, flow monitoring sensor 21 is provided with the grout outlet 20 And the monitoring of flow control valve 22, the flow monitoring sensor 21 when being used for mud jacking to mud jacking data on flows, the flow control Valve 22 processed can control slurry to extrude manually.
The utility model additionally provides a kind of application method of the pneumatic mortar machine for the compound press mortar of microorganism base, including Following steps:
A, mutagenesis is carried out to Pasteur's gemma sarcine, filters out the higher bacterial strain of urease-producing ability, cultivated one In quantitative nutrient solution;
B, relevant parameter is inputted by the screen display of control system, including:The cooperation of major ingredient, auxiliary material and additive Than, mixing time, mixing speed, mud jacking pressure criteria value, constant voltage time, the dwell time, constant temperature agitator tank temperature etc.;
C, startup power supply controlling switch, start Automatic pulp making program, prepare press mortar;
D, automatic mud jacking program is started, place of being come to nothing to concrete flag carries out Grouting Treatment.
Described above is only the embodiment of the application, it is noted that for the ordinary skill people of the art For member, on the premise of the application principle is not departed from, some improvements and modifications can also be made, these improvements and modifications also should It is considered as the protection domain of the application.

Claims (8)

1. a kind of pneumatic mortar machine for the compound press mortar of microorganism base, including roller, the roller are provided with device pedestal, institute State and motor is installed on device pedestal, fuel tank is housed, the fuel tank is provided with display control program, described aobvious above the motor Show control system right-hand member connection stirring system and mud jacking system;The display control program include controlling switch, screen display, Information processing system;The stirring system includes major ingredient feed hopper, auxiliary material feed hopper, auger flabellum and constant temperature agitator tank, The stirring system right-hand member is connected through switching control pilot with mud jacking tank, and the mud jacking tank top is provided with air switching valve and pressure is examined Survey table;Microorganism urease activity sensor, nutrient solution concentration sensor, temperature detection sensor and perseverance are provided with the mud jacking tank Temperature controller, the mud jacking system bottom are provided with grout outlet, the mud jacking system and grout outlet junction and passed provided with flow monitoring Sensor and flow control valve.
2. pneumatic mortar machine according to claim 1, it is characterised in that:The stirring system includes two feed hoppers, the major ingredient Feed hopper is microorganism and nutrient solution feed hopper, and auxiliary material feed hopper is sand and additive feed hopper.
3. pneumatic mortar machine according to claim 1, it is characterised in that:It is the constant temperature agitator tank and the major ingredient feed hopper, described Auxiliary material feed hopper connects, the agitator tank energy constant temperature, and switching control pilot is set at the agitator tank bottom discharge pipe.
4. pneumatic mortar machine according to claim 1, it is characterised in that:The auger flabellum is arranged in constant temperature agitator tank, It is shaped as cloverleaf spiral fan.
5. pneumatic mortar machine according to claim 1, it is characterised in that:The mud jacking system includes mud jacking tank, radiator valve, micro- Biological urease activity sensor, nutrient solution concentration sensor, temperature detection sensor, the mud jacking tank and the constant temperature agitator tank It is connected through switching control pilot.
6. pneumatic mortar machine according to claim 5, it is characterised in that:The radiator valve, microorganism urease activity sensor, Nutrient solution concentration sensor, temperature detection sensor are arranged at mud jacking tank madial wall, and are connected with described information processing system Connect.
7. pneumatic mortar machine according to claim 1, it is characterised in that:The grout outlet is arranged at the mud jacking pot bottom, outside it End is connected with the flow control valve, and interface screws down.
8. pneumatic mortar machine according to claim 1, it is characterised in that:Set and flow in the mud jacking tank and the grout outlet junction Amount monitoring sensor and flow control valve, the flow monitoring sensor and the flow control valve are connected with the motor.
CN201720215489.3U 2017-03-07 2017-03-07 A kind of pneumatic mortar machine for the compound press mortar of microorganism base Expired - Fee Related CN206736693U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720215489.3U CN206736693U (en) 2017-03-07 2017-03-07 A kind of pneumatic mortar machine for the compound press mortar of microorganism base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720215489.3U CN206736693U (en) 2017-03-07 2017-03-07 A kind of pneumatic mortar machine for the compound press mortar of microorganism base

Publications (1)

Publication Number Publication Date
CN206736693U true CN206736693U (en) 2017-12-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720215489.3U Expired - Fee Related CN206736693U (en) 2017-03-07 2017-03-07 A kind of pneumatic mortar machine for the compound press mortar of microorganism base

Country Status (1)

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CN (1) CN206736693U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171212

Termination date: 20190307

CF01 Termination of patent right due to non-payment of annual fee