CN206733387U - A kind of polymer filler calculus stacking printing kneading device - Google Patents
A kind of polymer filler calculus stacking printing kneading device Download PDFInfo
- Publication number
- CN206733387U CN206733387U CN201720453782.3U CN201720453782U CN206733387U CN 206733387 U CN206733387 U CN 206733387U CN 201720453782 U CN201720453782 U CN 201720453782U CN 206733387 U CN206733387 U CN 206733387U
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- China
- Prior art keywords
- filler
- charging
- photoconductor drum
- roller
- filler particles
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Abstract
The utility model discloses a kind of polymer filler calculus to be laminated printing kneading device, mainly it is made up of feed arrangement, stacking printing equipment and transmission collection device, the feed arrangement is included into magazine, charging drive roll and charging driven voller, the stacking printing equipment includes hood, electrode stuffing box, magnetic roller, ferromagnetic powder, filler particles, photoconductor drum, charging roller, generating laser, clean recovery unit, filler press bonding roller and corona wire, and the transmission press fit device includes material cutter, electronics receiver and conveyer belt.The utility model uses the electrostatic absorption principle of printer, filler particles are evenly distributed on sizing material, simplify charging process, filler particles print can be very thin, and then the effect and uniformity of mixing are improved, the powdering of filler particles is carried out in hood, reduces the pollution to environment, pass through the selection of the material to photoconductor drum and the control of rotating speed and the setting of feed roller so that the versatility and applicability of device greatly improve.
Description
Technical field
It the utility model is related to sizing material mill technical field, and in particular to a kind of to be applied to that opening for filler is electrostatically adsorbed
Refine device.
Background technology
In the production process of elastomeric compound, mill is mainly used in plasticating to rubber, is kneaded, the work such as refining eventually
Skill.Mill mainly produces extruding, shear action to sizing material in mixing process by the roller of two relative revolutions, and will
Launch in roller after being collected from the sizing material to be dropped between roller by receiver, by repeated multiple times kneading, and pinch again
Adjoint certain chemical action, the macromolecular chain inside rubber is interrupted during refining, admixes the various composition in formula equal
It is even, and finally reach the purpose of refining glue.
When sizing material is kneaded on a mill, it is necessary to undergo bag roller, eat powder, turn refining process, be to need during powder is eaten
Additive be sequentially added into the performance for wherein, improving sizing material.The filler such as carbon black, white carbon has emphatically to properties of rubber wherein
The effect wanted.But it is physical absorption that filler is most of with sizing material combination in traditional mixing process, simultaneously because some
Filler has the characteristics of proportion is small, airborne dust can be produced in mixing process environment is polluted, and causes the waste of resource, unfavorable
In the raising for being kneaded uniformity, the effect that have impact on the performance of sizing material and be kneaded.
Chinese patent CN 105014810A disclose a kind of compounding process of white carbon, by setting secondary mix stage,
The time staggered with other auxiliary materials, the influence of other auxiliary materials is reduced, so as to improve the mixing uniformity of white carbon, but do not had
There is the uniformity in view of the mixing of other fillers, while each stage clearly requires to time, rotating speed, temperature, pressure,
Without versatility.
Chinese patent CN 102153792A disclose the preparation method that a kind of wet method is kneaded natural rubber sizing material, this method
White carbon is modified by coupling agent and surfactant, is blended after grinding with natural emulsion, and then make after treatment
Standby natural rubber nano material, the material obtained by the method has preferable performance, but manual operation operation factors are to product
Influence factor it is larger, and production efficiency is not high, while does not take into account the filler of other forms.
The content of the invention
Uneven for filler in above-mentioned mixing process, melting efficiency is not high, and compounding process suitable fillers have limitation
Property the problem of, it is mixed to design the stacking printing of polymer filler calculus based on calculus stacking principle using Electrostatic Absorption by the present invention
Refine device, there is provided a kind of to be applied to polymer filler and be kneaded mixed refining process method and apparatus evenly, more energy efficient.
To achieve the above object, the utility model uses following technical scheme：A kind of polymer filler calculus stacking is beaten
Print kneading device, mainly by feed arrangement, stacking printing equipment and transmission collection device form, feed arrangement include into magazine,
Drive roll and charging driven voller are fed, sizing material can be deposited by entering magazine, and entering magazine has charging drive roll and feed driven voller
Mounting bracket and its driving control system, charging drive roll and charging driven voller are arranged on into magazine, and the effect of feed arrangement is
It is laminated structure by sizing material extruding, the relative position of charging drive roll and charging driven voller can adjust, and then realize that sizing material squeezes
The thickness of the laminated structure of pressure is adjustable；Be laminated printing equipment include hood, electrode stuffing box, magnetic roller, ferromagnetic powder, filler particles,
Photoconductor drum, charging roller, generating laser, clean recovery unit, filler press bonding roller and corona wire, wherein electrode stuffing box, light guide
Drum, charging roller, generating laser, clean recovery unit, filler press bonding roller are separately fixed inside hood, clean recovery unit,
Generating laser, charging roller and electrode stuffing box circumferential arrangement, photoconductor drum clockwise outside photoconductor drum are turned clockwise, and electrode is filled out
Installed in magazine stirring rod by containing filler particles and ferromagnetic powder it is powered by agitating friction, magnetic roller and electrode stuffing box company
Connect, filler is transmitted by magnetic and turning effort, photoconductor drum is core component therein, and the drum surface material of photoconductor drum, which has, sees light
Characteristic that is conductive, loseing light insulation, the drum surface of photoconductor drum is powered by tangent charging roller, magnetic roller rotate counterclockwise, magnetic
The mixture of filler particles and ferromagnetic powder is entrained with from electrode stuffing box by roller to be come, and the drum surface of photoconductor drum is due to powered by filler
Granular absorption, after magnetic roller adsorbs ferromagnetic powder and bring into electrode stuffing box, filler is realized close to position in photoconductor drum and magnetic roller
The transfer of particle；Corona wire is fixed on the lower section of conveyer belt, and close to sizing material, by being applied with high tension voltage, generation is more than light guide
The filler particles that photoconductor drum transport comes are adsorbed onto the sizing material surface on conveyer belt by the charge force on drum surface, and filler press bonding roller passes through
Pressure force is located at the downstream of photoconductor drum, and filler press bonding roller is pressed on the sizing material of conveyer belt, filler particles and sizing material is combined closely,
Prevent filler particles from coming off；Scraper in clean recovery unit contacts with photoconductor drum surface, for removing remnants filler, ensures
The cleaning of photoconductor drum, it is easy to repeated work, the laser that generating laser can be launched, photoconductor drum surface charge is disappeared, light guide
Drum surface charge is reset, so that photoconductor drum and charging during charging roller contacts are uniform；Transmitting press fit device includes material cutter, electronics
Receiver and conveyer belt, material cutter are located on the outside of hood, above conveyer belt, for discontinuously cutting the sizing material on conveyer belt,
Electronics receiver is located at conveyer belt obliquely downward, receives the film that transmission comes and is weighed.
Printing compounding process is carried out using a kind of polymer filler calculus stacked laminator of above-mentioned utility model, its specific step
Suddenly it is that sizing material is weighed and added into magazine by the first step, by feeding drive roll and charging driven voller, sizing material is extruded in blocks
Shape sizing material is delivered to above conveyer belt from magazine lower end is entered, and is driven with conveyer belt；Second step, charging roller fill for photoconductor drum
Electricity, photoconductor drum pass through the friction immixture of stirring rod by the uniform electric charge in its surface of turning effort in electrode stuffing box
So that filler particles carry the electric charge different with photoconductor drum surface, magnetic roller will contain filler by rotary motion in electrode stuffing box
The ferromagnetic powder of particle is adsorbed onto magnetic roller roller surfaces, and magnetic roller continues to rotate, and filler particles are transferred to photoconductor drum table by charge force
Face, ferromagnetic powder are rotated back into electrode stuffing box with magnetic roller, complete discharging process；Photoconductor drum continues rotation to the biography for carrying sizing material
Band top is sent, the same sex electric field on photoconductor drum surface is applied more than by corona wire so that filler particles are uniformly adsorbed in glue
Expect surface, complete feeding process；Photoconductor drum continues to rotate, and remaining filler particles are removed and returned by the scraper of clean recovery unit
Receive, the laser of last laser transmitter projects, photoconductor drum surface charge is disappeared, prepare next charging process；3rd step, glue
Material is pressed filler particles in sizing material by the rotation of filler press bonding roller, sizing material continues to pass with conveyer belt along transmission V belt translation
It is dynamic to be cut sizing material every the segment distance of identical one by material cutter, the sizing material after cutting is made by the draw of conveyer belt
Piece is fallen into electronics receiver, and electronics receiver is compared by weighing with initial weight, when packing quality satisfaction requirement, under
The mixing process of one step, if quality is insufficient, further fed during sizing material is put into magazine again.
Polymer filler calculus stacking printing kneading device described in the utility model, it is characterised in that the light guide
Drum is according to can be with positively or negatively charged using material difference, and the different electrical filler particles of matching are to improve the general of device
Property.
Polymer filler calculus stacking printing kneading device described in the utility model, it is characterised in that the light guide
Drum can adjust rotating speed, realize the quality control to filler particles, the amount of the fast filler particles absorption of photoconductor drum rotating speed is more, in sizing material
Upper berth doses is more.To make sizing material stone uniform, the linear velocity of the drum surface of photoconductor drum is more than or equal to the linear velocity of conveyer belt.
Polymer filler calculus stacking printing kneading device described in the utility model, it is characterised in that the charging
The center that drive roll is is adjustable, is easy to realize the control to different-thickness sizing material in feed end.
The beneficial effects of the utility model are that calculus stacking printing equipment is additionally arranged before mixing, with printer
Electrostatic absorption principle, filler particles uniform filling can be distributed on sizing material, simplify charging process, filler particles printing
Can be very thin, and then improve the effect and uniformity of mixing, the powdering of filler particles is carried out in hood, is reduced to ring
The pollution in border, pass through the selection to photoconductor drum material and the control of rotating speed and the setting of feed roller so that the versatility of device and
Applicability greatly improves.
Brief description of the drawings
Fig. 1 is a kind of polymer filler calculus stacking printing kneading device schematic flow sheet of the utility model.
Shown in figure：1st, sizing material；2nd, magazine is entered；3rd, drive roll is fed；4th, driven voller is fed；5th, ferromagnetic powder；6th, magnetic roller；7、
Electrode stuffing box；8th, photoconductor drum；9th, charging roller；10th, generating laser；11st, hood；12nd, clean recovery unit；13rd, filler pressure
Close roller；14th, material cutter；15th, electronics receiver；16th, corona wire；17th, filler particles；18th, conveyer belt.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of polymer filler calculus stacking printing kneading device, is mainly beaten by feed arrangement, stacking
Collection device composition is put and transmitted to printing equipment, and feed arrangement is included into magazine 2, charging drive roll 3 and charging driven voller 4, charging master
Dynamic roller 3 and charging driven voller 4 are arranged on into magazine 2, and sizing material 1 is extruded as into laminated structure；Stacking printing equipment includes hood
11st, ferromagnetic powder 5, magnetic roller 6, electrode stuffing box 7, filler particles 17, photoconductor drum 8, charging roller 9, generating laser 10, cleaning recovery
It is device 12, filler press bonding roller 13 and corona wire 16, wherein electrode stuffing box 7, photoconductor drum 8, charging roller 9, generating laser 10, clear
Clean retracting device 12, filler press bonding roller 13 are separately fixed inside hood 11, in electrode stuffing box 7 install stirring rod by containing
Filler particles 17 are powered by agitating friction with ferromagnetic powder 5, and magnetic roller 6 is connected with electrode stuffing box 7, passes through magnetic and turning effort
Filler is transmitted, photoconductor drum 8 is core component therein, has and sees photoconductive, loses the characteristic of light insulation, by tangent
Charging roller 9 is powered, transfer filler particles 17, and the scraper in clean recovery unit 12 contacts with the surface of photoconductor drum 8, residual for removing
Remaining filler, ensureing the cleaning of photoconductor drum 8, be easy to repeated work, corona wire 16 is fixed on the lower section of conveyer belt, close to sizing material,
By being applied with high tension voltage, photoconductor drum 8 is transported the filler particles 17 come more than the charge force on the surface of photoconductor drum 8 and adsorbed by generation
The surface of sizing material 1 on to conveyer belt 18, filler press bonding roller 13 make filler particles 17 and sizing material 1 combine closely by pressure force, prevent
Only filler particles 17 come off；Transmission press fit device includes material cutter 14, electronics receiver 15 and conveyer belt 18, material cutter 14
Positioned at the outside of hood 11, the top of conveyer belt 18, because the sizing material 1 on cutting conveyer belt, electronics receiver 15 are located at conveyer belt 18
Obliquely downward, receive the film that transmission comes and weighed.
Printing compounding process is carried out using a kind of polymer filler calculus stacked laminator of the utility model, its specific steps
For sizing material 1 is weighed and added into magazine 2 by the first step, and by feeding drive roll 3 and charging driven voller 4, sizing material 1 is extruded
Slabbing sizing material is delivered to above conveyer belt 18 from the lower end of magazine 7 is entered, and is driven with conveyer belt 18；Second step, charging roller 9 are
Photoconductor drum 8 charges, and photoconductor drum 8 is by the uniform electric charge in its surface of turning effort, rubbing by stirring rod in electrode stuffing box 7
Wiping immixture causes filler particles 17 to carry the electric charge different with the surface of photoconductor drum 8, and magnetic roller 6 is filled out electrode by rotary motion
The ferromagnetic powder 5 containing filler particles 17 is adsorbed onto roller surfaces in magazine 7, and magnetic roller 6 continues to rotate, and filler particles 17 pass through electric charge
Power is transferred to photoconductor drum surface, and ferromagnetic powder 5 is rotated back into electrode stuffing box 7 with magnetic roller 6, completes discharging process；Photoconductor drum 8 after
Continuous rotation is applied more than the same sex electric field on the surface of photoconductor drum 8 by corona wire 16, made to the top of conveyer belt 18 with sizing material 1
Obtain filler particles 17 to be adsorbed on the surface of sizing material 1 by uniform, complete feeding process；Photoconductor drum 8 continues to rotate, clean recovery unit
Remaining filler particles 17 are removed and reclaimed by 12 scraper, the laser that last generating laser 10 is launched, and make the surface of photoconductor drum 8 electric
Lotus disappears, and prepares next charging process；3rd step, sizing material 1 are driven along conveyer belt 18, will by the rotation of filler press bonding roller 13
Filler particles 17 are pressed in sizing material 1, sizing material 1 with conveyer belt 18 continue transmission by material cutter 14 every one section of identical away from
Cut from by sizing material 1, the sizing material piece after cutting is fallen into electronics receiver 15 by the draw of conveyer belt 18, electronics connects
Charging tray 15 is compared by weighing with initial weight, when packing quality satisfaction requirement, into the mixing process of next step, if quality is not
Foot, then further fed during sizing material 1 is put into magazine again.
Polymer filler calculus stacking printing kneading device described in the utility model, sets up in electrode stuffing box 7 and fills out
Expect the injection device of particle 17, the charging of injection device is set by measuring the flow of the absorption migration filler particles 17 of photoconductor drum 8
Amount, i.e. the flow of the absorption migration filler particles 17 of photoconductor drum 8 and the inlet amount of filler particles 17 of injection device is equal, this device
It can ensure that the ratio of the filler particles 17 and ferromagnetic powder 5 contained in electrode stuffing box 7 keeps constant, that is laid on sizing material fills out
Expect that the amount of particle 17 is uniform always, make mixing more uniform.
Polymer filler calculus stacking printing kneading device described in the utility model, the photoconductor drum 8 is according to use
Material difference can improve the versatility of device with positively or negatively charged.
Polymer filler calculus stacking printing kneading device described in the utility model, the photoconductor drum 8 is according to use
Material difference can be with positively or negatively charged, and the different electrical filler particles 17 of matching are to improve the versatility of device.
Polymer filler calculus stacking printing kneading device described in the utility model, the photoconductor drum 8 can be adjusted
Rotating speed, realize the quality control to filler particles 17.
Claims (4)
- A kind of 1. polymer filler calculus stacking printing kneading device, it is characterised in that：Mainly include feed arrangement, stacking is beaten Collection device is put and transmitted to printing equipment, and feed arrangement includes, into magazine, charging drive roll and charging driven voller, entering magazine storage glue Material, entering magazine has charging drive roll and feeds the mounting bracket and its driving control system of driven voller, and it is piece that can extrude sizing material The charging drive roll and charging driven voller of shape structure are arranged on into magazine；Be laminated printing equipment include hood, electrode stuffing box, Magnetic roller, ferromagnetic powder, filler particles, photoconductor drum, charging roller, generating laser, clean recovery unit, filler press bonding roller and corona Silk, wherein electrode stuffing box, photoconductor drum, charging roller, generating laser, clean recovery unit, filler press bonding roller are separately fixed at Inside hood, the circumferential arrangement clockwise outside photoconductor drum of clean recovery unit, generating laser, charging roller and electrode stuffing box, Photoconductor drum turns clockwise, installed in electrode stuffing box stirring rod by containing filler particles and ferromagnetic powder pass through agitating friction band Electricity, magnetic roller are connected with electrode stuffing box；Corona wire is fixed on the lower section of conveyer belt, and close to sizing material, filler press bonding roller passes through pressing Power is located at the downstream of photoconductor drum, and filler press bonding roller is pressed on the sizing material of conveyer belt；Scraper and photoconductor drum in clean recovery unit Surface contacts；Transmission press fit device includes material cutter, electronics receiver and conveyer belt, and material cutter is located on the outside of hood, passes Band top is sent, electronics receiver is located at conveyer belt obliquely downward, receives the film that transmission comes and is weighed.
- A kind of 2. polymer filler calculus stacking printing kneading device according to claim 1, it is characterised in that：Charging The relative position of drive roll and charging driven voller can adjust.
- A kind of 3. polymer filler calculus stacking printing kneading device according to claim 1, it is characterised in that：Light guide The linear velocity of bulging drum surface is more than or equal to the linear velocity of conveyer belt.
- A kind of 4. polymer filler calculus stacking printing kneading device according to claim 1, it is characterised in that：In electricity Tassement polaire box sets up filler particles injection device, and the filler particles inlet amount of injection device is equal to photoconductor drum absorption migration filler The flow of grain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720453782.3U CN206733387U (en) | 2017-04-27 | 2017-04-27 | A kind of polymer filler calculus stacking printing kneading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720453782.3U CN206733387U (en) | 2017-04-27 | 2017-04-27 | A kind of polymer filler calculus stacking printing kneading device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206733387U true CN206733387U (en) | 2017-12-12 |
Family
ID=60562379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720453782.3U Withdrawn - After Issue CN206733387U (en) | 2017-04-27 | 2017-04-27 | A kind of polymer filler calculus stacking printing kneading device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206733387U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938507A (en) * | 2017-04-27 | 2017-07-11 | 北京化工大学 | A kind of polymer filler calculus stacking printing kneading device and method |
-
2017
- 2017-04-27 CN CN201720453782.3U patent/CN206733387U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938507A (en) * | 2017-04-27 | 2017-07-11 | 北京化工大学 | A kind of polymer filler calculus stacking printing kneading device and method |
| CN106938507B (en) * | 2017-04-27 | 2023-04-25 | 北京化工大学 | Polymer filler calculus stacking printing mixing device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171212 Effective date of abandoning: 20230425 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20171212 Effective date of abandoning: 20230425 |