CN206710389U - A kind of axle class component electron beam weld reflectoscope - Google Patents
A kind of axle class component electron beam weld reflectoscope Download PDFInfo
- Publication number
- CN206710389U CN206710389U CN201720575025.3U CN201720575025U CN206710389U CN 206710389 U CN206710389 U CN 206710389U CN 201720575025 U CN201720575025 U CN 201720575025U CN 206710389 U CN206710389 U CN 206710389U
- Authority
- CN
- China
- Prior art keywords
- work
- flaw detection
- ultrasonic probe
- reflectoscope
- input shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000010894 electron beam technology Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 239000000523 sample Substances 0.000 claims abstract description 34
- 238000009434 installation Methods 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 7
- 238000013022 venting Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 238000001727 in vivo Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 238000002224 dissection Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000002604 ultrasonography Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007340 echolocation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Landscapes
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses a kind of axle class component electron beam weld reflectoscope, positioning seat including input shaft-like work and for fixed input shaft-like work, the bottom for inputting shaft-like work has the interior cylindrical hole with weld seam, the middle part of positioning seat is provided with mesopore, the snap ring that the upper end of mesopore is provided with annular is inserted into interior cylindrical hole and fixes input shaft-like work, the bottom of positioning seat is provided with reflectoscope, the flaw detection driving structure that reflectoscope includes T-shaped ultrasonic probe and drives ultrasonic probe to rotate and move up and down at a slow speed, ultrasonic probe is interior through mesopore and is inserted on input shaft-like work in the interior cylindrical hole to be detected, the ultrasonic probe is by ultrasonic incident sound wave with perpendicular to the entrance of the angle of weld seam, it is achieved thereby that the flaw detection to inputting shaft-like work.The utility model saves detection time and cost and carrying out flaw detection one by one has been carried out to Product jointing quality, and tool structure is simple, convenient mounting and clamping, versatile, and production efficiency is also improved while product quality is ensured.
Description
Technical field
It the utility model is related to a kind of axle class component electron beam weld reflectoscope.
Background technology
With the progressively development of market economy, the requirement of automobile is more and more popular, zero, the automobile in automobile market
The demand of part also increasingly increases, and is put in the premise for ensureing vehicle product quality, raising auto parts and components as high as possible
Processing efficiency becomes the target of each auto parts machinery manufacturing enterprise pursuit.But in actual production process, there are many products
Especially the electron beam welding of axle class can not be detected a flaw by conventional method to weld seam, and traditional welding can only be used laggard
The method of line cutting dissection Metallographic Analysis welding is detected a flaw to weld seam, but the operation of wire cutting dissection metallographic analysing method
Complexity, process is slow, not only because dissection part adds production cost to Automobile Parts Industry, and also reduces enterprise
Competitiveness.
Utility model content
The utility model is in order to solve the above-mentioned deficiency of prior art, it is proposed that a kind of axle class component electron beam weld ultrasound
Failure detector.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme：A kind of axle class component electron beam weldering
Reflectoscope, including input shaft-like work and the positioning seat for fixed input shaft-like work are stitched, it is described to input under shaft-like work
Portion has the interior cylindrical hole with weld seam, and the middle part of the positioning seat is provided with mesopore, and the upper end of the mesopore is provided with the card of annular
Ring is inserted into the interior cylindrical hole and fixes input shaft-like work, and the bottom of the positioning seat is provided with reflectoscope, described
The flaw detection driving knot that reflectoscope includes T-shaped ultrasonic probe and drives ultrasonic probe to rotate and move up and down at a slow speed
Structure, the ultrasonic probe is interior through mesopore and is inserted on input shaft-like work in the interior cylindrical hole to be detected, and the ultrasonic probe leads to
The sound wave of ultrasonic incidence is crossed to enter perpendicular to the angle of weld seam, it is achieved thereby that the flaw detection to inputting shaft-like work.
Preferably, the flaw detection driving structure includes being fixed on the flaw detection barrel susceptor of positioning seat bottom, the flaw detection cylinder
The inside of shape pedestal has an installation cavity, and the lower seal of the installation cavity is provided with a chamber cover plate, the chamber
Room cover plate across be fixed in installation cavity cause chamber cover plate one formed below closed operation plunger shaft, the work
The inner lower of industry plunger shaft is provided with piston substrate, and be provided with can be toward blowing in cavity and air-breathing for the bottom of the operation plunger shaft
Valve, the top of the piston substrate is provided with a pair of fore-sets through the chamber cover plate, the top installation of the fore-set
There is electric rotating machine mounting seat, electric rotating machine is installed in the electric rotating machine mounting seat, pacified on the output shaft of the electric rotating machine
Fill the ultrasonic probe.
Preferably, the output shaft of described electric rotating machine is connected to the ultrasonic probe by coupling band.
Preferably, the wall inner portion of the flaw detection barrel susceptor is provided with an air pump, and the air pump is visited by being built in
The venting flow path for hindering barrel susceptor connects the valve, and the valve is by being fixed on the valve installing plate of operation plunger shaft bottom plate
Installation is fixed.
Preferably, the flaw detection barrel susceptor docks the positioning seat by countersunk head screw.
Operation principle of the present utility model：In order to carry out seam inspection to the interior cylindrical hole of input shaft-like work, one is devised
The individual internal cylindrical hole of ultrasonic probe is detected, and a pair of inductive heads are arranged at the top of ultrasonic probe, and this inductive head can constantly be sent out
Go out ultrasonic wave, acted on using the echolocation of ultrasonic wave to determine the quality of weld seam welding, in order to be done in interior cylindrical hole
To the flaw detection of stereo-circulation formula, the utility model sets a single electric rotating machine to drive ultrasound to visit in the bottom of ultrasonic probe
Head rotates, and completes to move up and down ultrasonic probe by a cylinder in the form of piston, that is to say, that of the present utility model
Ultrasonic probe fixes the rotary all-round quality for scanning weld seam welding of workpiece using popping one's head in, including its porosity, shared by cracking breakout
All-round ratio.
The defects of ultrasonic probe is a kind of existing conventional detection means, and it can find ＜ Ф 0.5mm with weld seam detection,
And defect area total length percentage shared in weld seam overall length can be calculated automatically, and shown.In addition to loading and unloading,
Other all operationss processes carry out automatic flaw detection under the control of micro computer.
Compared with prior art, traditional wire cutting dissection material object is changed to be welded using ultrasonic inspection by the utility model
Seam detection, not only reduces entreprise cost, saves detection time, carrying out flaw detection one by one has been carried out to Product jointing quality,
And tool structure is simple, convenient mounting and clamping is versatile, and production efficiency is also improved while product quality is ensured.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Utility model is described in detail with reference to the accompanying drawings and examples.
As shown in figure 1, the utility model proposes a kind of axle class component electron beam weld reflectoscope, including input
Shaft-like work 1 and the positioning seat 2 for fixed input shaft-like work, the bottom of input shaft-like work 1 have the interior cylindrical hole with weld seam
3, the middle part of positioning seat 2 is provided with mesopore 4, and the snap ring 5 that the upper end of mesopore 4 is provided with annular is inserted into interior cylindrical hole 3 and by input shaft
Workpiece 1 is fixed,：The bottom of positioning seat 2 is provided with reflectoscope, reflectoscope include T-shaped ultrasonic probe 15 with
And the flaw detection driving structure for driving ultrasonic probe 15 to rotate and move up and down at a slow speed, ultrasonic probe 15 is interior through mesopore 4 and inserts
On to input shaft-like work 1 in the interior cylindrical hole 3 to be detected, the ultrasonic probe 15 is by ultrasonic incident sound wave with perpendicular to weld seam
Angle enter, it is achieved thereby that to input shaft-like work 1 flaw detection.
Flaw detection driving structure includes being fixed on the flaw detection barrel susceptor 6 of the bottom of positioning seat 2, the inside for barrel susceptor 6 of detecting a flaw
With an installation cavity 7, the lower seal of installation cavity 7 is provided with a chamber cover plate 8, chamber cover plate 8 across fixation
Cause one formed below closed operation plunger shaft 9 of chamber cover plate, the interior subordinate of operation plunger shaft 9 in installation cavity 7
Side is provided with piston substrate 10, and be provided with can be toward blowing in cavity and the valve 11 of air-breathing for the bottom of the operation plunger shaft 9, piston
The top of substrate 10 is provided with a pair of fore-sets 12 through chamber cover plate 8, and the top of fore-set 12 is provided with electric rotating machine mounting seat
13, electric rotating machine 14 is installed in electric rotating machine mounting seat 13, ultrasonic probe 15 is installed on the output shaft of electric rotating machine 14.Rotation
The output shaft of motor 14 is connected to ultrasonic probe 15 by coupling band 16.The wall inner portion of flaw detection barrel susceptor 6 is provided with one
Air pump 17, air pump 17 connect valve 11 by being built in the venting flow path 18 of flaw detection barrel susceptor 6, and valve 11 is made by being fixed on
The installation of valve installing plate 20 of the bottom plate of industry plunger shaft 9 is fixed.Barrel susceptor 6 detect a flaw by the butt junction location seat 2 of countersunk head screw 19, it is fixed
Position seat 2 is provided with the stepped hole of corresponding countersunk head screw.
When specifically used, air pump is mounted in venting flow path 18, and the tracheae docking venting flow path at the both ends of air pump, air pump can
To allow valve jet or air-breathing, when valve jet, it, which can jack up piston substrate 10, allows two fore-sets to complete to top
Electric rotating machine above pushes away, conversely, when air pump air-breathing, electric rotating machine declines, and electric rotating machine moves up and down the whole ultrasound of drive
Probe 15 is moved up and down, and the rotation of ultrasonic probe is driven by electric rotating machine.
The technical scheme is that being detected using defect detection on ultrasonic basis to the quality of electron beam weld, lead to
Probe transmitting ultrasonic wave progress workpiece flaw detection is crossed, it detects the depth that obtained workpiece, defect depth is actual contrast flaw detection standard specimen
Unanimously, this method comprises the following steps successively：Positioning seat precision is adjusted, flaw detection standard specimen is positioned in positioning disk, adjustment probe
Height and flaw detection gain and delay so that flaw detection can detect the big wound of standard specimen and small wound；Output shaft-like work is positioned over positioning
On seat, the ultrasonic probe band moving axis class inside positioning seat does circle rotation, and now face weld seam is scanned probe, on computers
Show the ratio of circumference shared by the stomata and cracking breakout of weld seam.
Above-described embodiment only expresses several embodiments of the present utility model, and its description is more specific and detailed, but simultaneously
Can not be therefore understands that being the limitation to the utility model patent scope.It should be pointed out that the ordinary skill people for this area
For member, without departing from the concept of the premise utility, various modifications and improvements can be made, these belong to this reality
With new protection domain.Therefore, the utility model patent and protection domain should be defined by appended claims.
Claims (5)
1. a kind of axle class component electron beam weld reflectoscope, including input shaft-like work（1）With for fixing input shaft work
The positioning seat of part（2）, the input shaft-like work（1）Bottom have with weld seam interior cylindrical hole（3）, the positioning seat（2）
Middle part be provided with mesopore（4）, the mesopore（4）Upper end be provided with annular snap ring（5）It is inserted into the interior cylindrical hole（3）And will
Input shaft-like work（1）It is fixed, it is characterised in that：The positioning seat（2）Bottom be provided with reflectoscope, the ultrasonic inspection
Device includes T-shaped ultrasonic probe（15）And drive ultrasonic probe（15）The flaw detection driving knot for rotating and moving up and down at a slow speed
Structure, the ultrasonic probe（15）Through mesopore（4）It is interior and be inserted into input shaft-like work（1）On the interior cylindrical hole to be detected（3）It is interior,
The ultrasonic probe（15）By ultrasonic incident sound wave to enter perpendicular to the angle of weld seam, it is achieved thereby that to inputting shaft-like work
（1）Flaw detection.
2. axle class component electron beam weld reflectoscope according to claim 1, it is characterised in that：The flaw detection is driven
Dynamic structure includes being fixed on positioning seat（2）The flaw detection barrel susceptor of bottom（6）, the flaw detection barrel susceptor（6）Inside have
One installation cavity（7）, the installation cavity（7）Lower seal one chamber cover plate is installed（8）, the chamber cover plate
（8）Across being fixed on installation cavity（7）Upper one formed below closed operation plunger shaft for causing chamber cover plate（9）, institute
State operation plunger shaft（9）Inner lower piston substrate is installed（10）, and the operation plunger shaft（9）Be provided with can be toward chamber for bottom
The valve blown in vivo with air-breathing（11）, the piston substrate（10）Top be provided with a pair through the chamber cover plate（8）
Fore-set（12）, the fore-set（12）Top electric rotating machine mounting seat is installed（13）, the electric rotating machine mounting seat（13）
Electric rotating machine is inside installed（14）, the electric rotating machine（14）Output shaft on the ultrasonic probe is installed（15）.
3. axle class component electron beam weld reflectoscope according to claim 2, it is characterised in that：Described rotation
Motor（14）Output shaft pass through coupling band（16）It is connected to the ultrasonic probe（15）.
4. axle class component electron beam weld reflectoscope according to claim 2, it is characterised in that：The flaw detection cylinder
Shape pedestal（6）Wall inner portion one air pump is installed（17）, the air pump（17）By being built in flaw detection barrel susceptor（6）'s
Venting flow path（18）Connect the valve（11）, the valve（11）By being fixed on operation plunger shaft（9）The valve peace of bottom plate
Loading board（20）Installation is fixed.
5. axle class component electron beam weld reflectoscope according to claim 2, it is characterised in that：The flaw detection cylinder
Shape pedestal（6）Pass through countersunk head screw（19）Dock the positioning seat（2）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720575025.3U CN206710389U (en) | 2017-05-23 | 2017-05-23 | A kind of axle class component electron beam weld reflectoscope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720575025.3U CN206710389U (en) | 2017-05-23 | 2017-05-23 | A kind of axle class component electron beam weld reflectoscope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206710389U true CN206710389U (en) | 2017-12-05 |
Family
ID=60462655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720575025.3U Withdrawn - After Issue CN206710389U (en) | 2017-05-23 | 2017-05-23 | A kind of axle class component electron beam weld reflectoscope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206710389U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106996960A (en) * | 2017-05-23 | 2017-08-01 | 赣州经纬科技股份有限公司 | A kind of axle class component electron beam weld reflectoscope |
-
2017
- 2017-05-23 CN CN201720575025.3U patent/CN206710389U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106996960A (en) * | 2017-05-23 | 2017-08-01 | 赣州经纬科技股份有限公司 | A kind of axle class component electron beam weld reflectoscope |
| CN106996960B (en) * | 2017-05-23 | 2023-11-24 | 赣州合盛传动系统有限公司 | Shaft assembly electron beam welding seam ultrasonic flaw detection device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6676736B2 (en) | Equipment for non-destructive testing of stringers | |
| US7228741B2 (en) | Alignment compensator for magnetically attracted inspecting apparatus and method | |
| WO2017096770A1 (en) | Driving device of all-directional automatic weld seam flaw detection instrument and application thereof | |
| CN107817299A (en) | A kind of ring automatic ultrasonic phased array lossless detection method and device | |
| CN107991390A (en) | A kind of bevel gear automatic ultrasionic detector and method | |
| US10195696B2 (en) | Method and apparatus for increasing the quality of the weld seam in friction stir welding | |
| CN106583178B (en) | A kind of edge positioning method and device of the leather substance of automatic oil edge machine | |
| EP2615451A1 (en) | Ultrasonic flaw detection device for pipe end and method for setting initial position of probe holder | |
| CN109093243A (en) | A kind of rotating disc type ultrasonic welding machine | |
| CN206710389U (en) | A kind of axle class component electron beam weld reflectoscope | |
| CN109228368A (en) | Laser soldering device and method | |
| EP2682734A1 (en) | Tire holding member for tire testing machine | |
| CN102692457B (en) | Four-seven-axis linkage apparatus for three-dimensional flaw detection on curved surface | |
| EP3006153B1 (en) | System and method of making a welded assembly | |
| CN206824862U (en) | Welding robot for boat segmental manufacture | |
| JP2010038572A (en) | Inspection device of part and inspection method of part | |
| CN106996960A (en) | A kind of axle class component electron beam weld reflectoscope | |
| CN201974414U (en) | Four-seven axis linkage device for curved surface three-dimensional ultrasonic flaw detection | |
| CN110006998B (en) | Detection system and detection method for detecting welding seam of hollow pipe fitting | |
| CN102879459A (en) | System for automatically detecting and evaluating early fatigue damage of remanufactured front crankshaft | |
| CN112589256B (en) | Planar weld seam trimming and detecting device and method | |
| CN115236178A (en) | Automatic flaw detection method | |
| CN111097711B (en) | Accurate measurement device and method for size of cylindrical ring of compressor | |
| CN207650152U (en) | A kind of steel ball automatic detection device | |
| Deutsch et al. | Automated ultrasonic testing systems for bars and tubes, examples with mono-element and phased array probes |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171205 Effective date of abandoning: 20231124 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20171205 Effective date of abandoning: 20231124 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |