CN206694243U - A kind of CP types single-screw (single screw) pump - Google Patents

A kind of CP types single-screw (single screw) pump Download PDF

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CN206694243U
CN206694243U CN201720334087.5U CN201720334087U CN206694243U CN 206694243 U CN206694243 U CN 206694243U CN 201720334087 U CN201720334087 U CN 201720334087U CN 206694243 U CN206694243 U CN 206694243U
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screw
hole
valve
chamber
pump
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李挺
陈帝伊
江伟
张宁
陈实
冯全科
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Northwest A&F University
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Abstract

本实用新型公开了一种CP型单螺杆泵,适用于单相液体输送或者气液两相混输,特别是当泵正转且混输气液两相流时,可自动实现对气相介质的内压缩。其特征在于:在螺杆后部,螺槽深度接近0的区域和螺杆后部端面之间开设有第一通孔,在第一通孔内安装有控制流体吸入或排出过程的阀门组件。对应于每一个螺槽,均开设有与第一通孔位置和形状完全相同的通孔,在每一个通孔内部安装有与阀门组件相同的阀门组件。本实用新型提出了将CP型单螺杆机械发展到泵领域的一种关键技术。所实用新型的CP型单螺杆泵具有结构简单、扬程高、效率高、自吸能力强等优点,可用于城市供水、灌溉、油气混输等领域。

The utility model discloses a CP type single-screw pump, which is suitable for single-phase liquid transportation or gas-liquid two-phase mixed transportation, especially when the pump is rotating forward and mixed with gas-liquid two-phase flow, it can automatically realize the gas phase medium. internal compression. It is characterized in that: at the rear of the screw, a first through hole is opened between the area where the depth of the screw groove is close to 0 and the end surface of the rear of the screw, and a valve assembly for controlling fluid suction or discharge is installed in the first through hole. Corresponding to each screw groove, a through hole with the same position and shape as the first through hole is opened, and a valve assembly identical to the valve assembly is installed inside each through hole. The utility model proposes a key technology for developing the CP type single-screw machine into the field of pumps. The utility model CP single screw pump has the advantages of simple structure, high head, high efficiency, strong self-priming ability, etc., and can be used in urban water supply, irrigation, oil and gas mixed transportation and other fields.

Description

一种CP型单螺杆泵A CP type single screw pump

技术领域:Technical field:

本实用新型涉及一种泵,具体涉及一种CP型单螺杆泵。The utility model relates to a pump, in particular to a CP type single screw pump.

背景技术:Background technique:

螺杆泵是依靠泵体与螺杆所形成的啮合空间容积变化和移动来输送流体介质或使之增压的回转泵。螺杆泵具有体积小,效率高,扬程高的特点,具有自吸功能,为恒流量泵,流量与转速成正比。螺杆泵包括单螺杆泵、双螺杆泵、三螺杆泵等。单螺杆泵通常指单根螺杆在泵体的内螺纹槽中旋转驱动流体介质的容积泵。现有文献(专利号:WO82/03428)中将广泛运用于压缩机领域的CP型单螺杆机械运用到泵领域,提出了一种CP型单螺杆泵,通过单根螺杆与星轮的啮合运动输送流体介质。现有文献(专利号:CN 203560094 U)中将单螺杆压缩机中最常采用的单螺杆双星轮结构运用于泵领域。但上述两个专利中,均未涉及到将CP型单螺杆机械发展到泵领域的关键问题,即工作腔如何对流体进行吸入与排出的问题。正转时,如果仍采用CP型单螺杆压缩机上的三角型孔口作为CP型单螺杆泵的排出孔口,螺槽被封闭时,工作腔与孔口在气缸周向上仍有较长的一段距离,由于液体不可压缩,被困于工作腔中的液体无法排出,将发生困液现象,无法实现输送流体介质的功能。反转时,如果仍采用CP型单螺杆压缩机上的三角型孔口作为CP型单螺杆泵的吸入孔口,当螺槽转过三角型孔口时,将不再有流体介质进入工作腔,但星轮齿的运动方向促使工作腔进一步增大,由于液体不可膨胀,也将发生困液现象,无法实现输送流体介质的功能。(注:规定星轮齿由螺杆前部啮入,后部啮出,且使得工作腔容积减小的方向为泵的正转方向;规定星轮齿由螺杆后部啮入,前部啮出,且使得工作腔容积增大的方向为泵的反转方向。)The screw pump is a rotary pump that relies on the volume change and movement of the meshing space formed by the pump body and the screw to transport or pressurize the fluid medium. The screw pump has the characteristics of small size, high efficiency and high lift, and has self-priming function. It is a constant flow pump, and the flow rate is proportional to the speed. Screw pumps include single screw pumps, twin screw pumps, triple screw pumps, etc. A single screw pump usually refers to a positive displacement pump in which a single screw rotates in an internal thread groove of the pump body to drive a fluid medium. In the existing literature (patent number: WO82/03428), the CP single-screw machine widely used in the field of compressors is applied to the field of pumps, and a CP-type single-screw pump is proposed. Conveying fluid media. In the existing literature (patent number: CN 203560094 U), the most commonly used single-screw double-star wheel structure in single-screw compressors is applied to the field of pumps. However, neither of the above two patents involves the key issue of developing the CP-type single-screw machine into the field of pumps, that is, how the working chamber sucks and discharges the fluid. When rotating forward, if the triangular orifice on the CP single-screw compressor is still used as the discharge orifice of the CP single-screw pump, when the screw groove is closed, there is still a long section between the working chamber and the orifice in the circumferential direction of the cylinder. Due to the incompressibility of the liquid, the liquid trapped in the working chamber cannot be discharged, and the phenomenon of trapped liquid will occur, and the function of conveying the fluid medium cannot be realized. When reversing, if the triangular orifice on the CP single-screw compressor is still used as the suction orifice of the CP single-screw pump, when the screw groove turns over the triangular orifice, no fluid medium will enter the working chamber. However, the moving direction of the star gear teeth further increases the working chamber, and because the liquid cannot expand, the phenomenon of trapped liquid will also occur, and the function of conveying the fluid medium cannot be realized. (Note: It is stipulated that the star gear teeth are engaged by the front part of the screw, and the rear part is engaged, and the direction that makes the volume of the working chamber decrease is the forward rotation direction of the pump; it is stipulated that the star gear teeth are engaged by the rear part of the screw rod, and the front part is engaged by the screw. , and the direction in which the volume of the working chamber increases is the reverse direction of the pump.)

实用新型内容:Utility model content:

本实用新型的目的在于针对上述背景技术存在的不足,提出一种理论上确实可行的CP型单螺杆泵,该CP型单螺杆泵不仅可以实现单相液体的输送,还可实现多相混输。The purpose of this utility model is to propose a theoretically feasible CP-type single-screw pump for the shortcomings of the above-mentioned background technology. .

为达到上述目的,本实用新型采用如下技术方案来实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:

一种CP型单螺杆泵,包括机壳以及设置在机壳内的圆柱型的螺杆以及两个平面型的星轮,以两个星轮的中心连线为基准,将螺杆分为两部分;A CP-type single-screw pump, including a casing, a cylindrical screw arranged in the casing, and two planar star wheels, the screw is divided into two parts based on the center line of the two star wheels;

在第一部分,螺槽沿螺杆轴向拥有完整的长度L1,螺槽深度由最大值变到0,定义该部分为螺杆后部,螺杆上与螺杆后部相连的是螺杆密封段;在第二部分,螺槽沿螺杆轴向的长度为L2,且L2<L1,螺槽深度由最大值变到h1,h1>0,定义该部分为螺杆前部;与螺杆相对应,将机壳分为后部与前部,在螺杆后部,螺槽深度接近0的区域和螺杆后部端面之间开设有第一通孔,在第一通孔内安装有控制流体吸入或排出过程的阀门组件;In the first part, the screw groove has a complete length L 1 along the axial direction of the screw, and the depth of the screw groove changes from the maximum value to 0. This part is defined as the rear part of the screw, and the screw sealing section is connected to the rear part of the screw on the screw; The second part, the length of the screw groove along the axial direction of the screw is L 2 , and L 2 <L 1 , the depth of the screw groove changes from the maximum value to h 1 , h 1 >0, this part is defined as the front part of the screw; corresponding to the screw , the casing is divided into the rear part and the front part. At the rear part of the screw, a first through hole is opened between the area where the depth of the screw groove is close to 0 and the end face of the rear part of the screw rod. A control fluid suction or valve assembly for the discharge process;

对应于每一个螺槽,均开设有与第一通孔位置和形状完全相同的通孔,在每一个通孔内部安装有与阀门组件7相同的阀门组件,第一通孔与第一腔室连通,第一腔室由螺杆后部端面、机壳后部端盖及机壳后部的内壁面包围而成;在机壳后部的壳体上径向开设第一吸/排孔,第二腔室由螺杆的前部端面,机壳前部端盖及机壳前部的内壁面包围而成,并与星轮腔相连通,在机壳前部径向开设第二吸/排孔。Corresponding to each screw groove, a through hole with the same position and shape as the first through hole is provided, and the same valve assembly as the valve assembly 7 is installed inside each through hole, and the first through hole is connected with the first chamber. Connected, the first chamber is surrounded by the rear end face of the screw, the rear end cover of the casing and the inner wall surface of the rear part of the casing; the first suction/discharge hole is set radially on the casing at the rear of the casing, and the second The second chamber is surrounded by the front end surface of the screw, the front end cover of the casing and the inner wall surface of the front part of the casing, and is connected with the star wheel cavity, and the second suction/discharging hole is set radially in the front of the casing .

本实用新型进一步的改进在于,第一通孔为阶梯孔,包括相连通的第一圆孔和第二圆孔,且第一圆孔的孔径小于第二圆孔的孔径,第一圆孔的中心线与第二圆孔的中心线不重合,第二圆孔开设有内螺纹。A further improvement of the utility model is that the first through hole is a stepped hole, including a first round hole and a second round hole connected together, and the aperture of the first round hole is smaller than the aperture of the second round hole, and the diameter of the first round hole is smaller than that of the second round hole. The center line does not coincide with the center line of the second circular hole, and the second circular hole is provided with an internal thread.

本实用新型进一步的改进在于,设A点为螺杆剖面上,螺槽深度为0的点,B点为第一圆孔靠近螺槽的孔口上,与A点距离最近的点,A点和B点在螺杆径向上的距离为d,设dmin为保证第一圆孔的孔壁具有足够的刚度和强度的d的最小值,A点和B点在螺杆径向上的距离d最小为dminThe further improvement of the utility model is that point A is set as the point on the section of the screw rod, and the depth of the screw groove is 0, and point B is the point on the orifice of the first round hole close to the screw groove, which is the closest point to point A, and point A and B The distance between points in the radial direction of the screw is d, let d min be the minimum value of d to ensure that the wall of the first round hole has sufficient rigidity and strength, and the minimum distance d between point A and point B in the radial direction of the screw is d min .

本实用新型进一步的改进在于,设P点为螺槽的结束点,C点为第一圆孔靠近螺槽的孔口上,与P点距离最近的点,在A点和B点距离确定的情况下,第一圆孔开设的位置靠近星轮齿后侧的螺槽槽底曲线PD以保证C点与P点的距离最小。The further improvement of the utility model is that point P is set as the end point of the screw groove, and point C is the point closest to point P on the orifice of the first round hole close to the screw groove, when the distance between point A and point B is determined Next, the position of the first round hole is close to the bottom curve PD of the screw groove on the rear side of the star gear teeth to ensure the minimum distance between point C and point P.

本实用新型进一步的改进在于,当阀门组件为锥状阀或球状阀时,阀门组件包括阀板、弹簧、升程限制器、球状或者锥状阀芯;阀板为与第二圆孔孔径相同的圆柱体,阀板的圆柱面上设有外螺纹并与第二圆孔的内螺纹相配合;沿与阀板中心线平行的方向在阀板上开设有第二通孔,第二通孔为偏心孔,升程限制器为尾部设有外螺纹的圆柱体,升程限制器、弹簧及球状或者锥状阀芯依次连接设置,球状或者锥状阀芯用于封堵第一圆孔或者第二通孔。The further improvement of the utility model is that when the valve assembly is a cone valve or a ball valve, the valve assembly includes a valve plate, a spring, a lift limiter, a spherical or conical valve core; The cylindrical surface of the valve plate is provided with external threads and matched with the internal threads of the second round hole; along the direction parallel to the center line of the valve plate, a second through hole is opened on the valve plate, and the second through hole It is an eccentric hole, and the lift limiter is a cylinder with an external thread at the tail. The lift limiter, spring and spherical or conical spool are connected in sequence, and the spherical or conical spool is used to block the first round hole or second via.

本实用新型进一步的改进在于,当阀门组件为条状阀时,阀门组件由阀板、阀片和升程限制器构成;阀片为具有弹性的条状金属片,沿与阀板中心线平行的方向在阀板上开设有第二通孔,第二通孔为偏心孔,升程限制器为刚度较高的金属片,升程限制器紧固在阀板上,条状阀片用于封堵第二通孔。The further improvement of the utility model is that when the valve assembly is a strip valve, the valve assembly is composed of a valve plate, a valve plate and a lift limiter; A second through hole is opened on the valve plate in the direction of Block the second through hole.

本实用新型进一步的改进在于,螺杆密封段与机壳内孔间留有0.01~0.10mm的单边间隙。The further improvement of the utility model is that there is a unilateral gap of 0.01-0.10 mm between the sealing section of the screw rod and the inner hole of the casing.

本实用新型进一步的改进在于,在泵的第一腔室与泵的第二腔室之间设置一支回流管,且在回流管上设置一个回流阀。The further improvement of the utility model is that a return pipe is provided between the first chamber of the pump and the second chamber of the pump, and a return valve is provided on the return pipe.

本实用新型具有如下的有益效果:The utility model has the following beneficial effects:

本实用新型提出了将CP型单螺杆机械发展到泵领域的一种关键技术。所实用新型的CP型单螺杆泵具有如下方面优点:The utility model proposes a key technology for developing the CP type single-screw machine into the field of pumps. The utility model CP single screw pump has the following advantages:

1、结构简单,无需在气缸上开设特定形状的排出孔口及铸造排出孔口后复杂的排出通道,大大降低了机壳的制造难度。1. The structure is simple, and there is no need to set a specific shape of the discharge hole on the cylinder and complex discharge channels after casting the discharge hole, which greatly reduces the difficulty of manufacturing the casing.

2、既可输送单相液体介质,也可混输气液两相介质。允许所输送流体介质的体积含气率在较大范围内变化,可从0到接近100%。(当含气率达到100%时,由于没有液体冷却,仅能在较短的时间内工作,排气温度一旦超过限定值就应停机)。2. It can transport both single-phase liquid medium and mixed gas-liquid two-phase medium. The volumetric gas content of the transported fluid medium is allowed to vary within a wide range, from 0 to close to 100%. (When the gas fraction reaches 100%, because there is no liquid cooling, it can only work in a short period of time, and once the exhaust temperature exceeds the limit value, it should be shut down).

3、当泵正转,优点在于混输气液两相介质的时候,由于弹簧自动排出阀的设置,可以自动实现对气相介质的内压缩。无论吸、排压力和含气率如何变化,气相介质均能以内压缩方式由吸入压力升至排出压力,相对于气相无内压缩升压过程更为省功,这将使泵在较宽的工况范围内保持较高的效率。3. When the pump is running forward, the advantage is that when the gas-liquid two-phase medium is mixed, due to the setting of the spring automatic discharge valve, the internal compression of the gas-phase medium can be automatically realized. No matter how the suction, discharge pressure and gas content change, the gaseous phase medium can be raised from the suction pressure to the discharge pressure in the way of internal compression, which is more energy-saving than the process of boosting the pressure without internal compression in the gaseous phase, which will enable the pump to operate in a wider working range. Maintain high efficiency within the scope of the environment.

4、当泵反转,由于星轮和螺杆的相对运动使得工作腔容积由0迅速扩至最大,因此具有极强的、快速的自吸能力,启动前不需灌泵。4. When the pump reverses, due to the relative movement of the star wheel and the screw, the volume of the working chamber expands rapidly from 0 to the maximum, so it has a strong and fast self-priming ability, and there is no need to prime the pump before starting.

5、瞬时流量的脉动小。以6槽螺杆为例,每个螺槽在一转内排放两次,则螺杆在一转内排放12次,大大减小了瞬时流量的脉动。5. The pulsation of instantaneous flow is small. Taking the 6-groove screw as an example, each screw groove discharges twice in one revolution, and the screw discharges 12 times in one revolution, which greatly reduces the pulsation of instantaneous flow.

6、所述CP型单螺杆泵的结构也可用于CP型单螺杆压缩机。6. The structure of the CP-type single-screw pump can also be used for a CP-type single-screw compressor.

附图说明:Description of drawings:

图1:CP型单螺杆泵的立体结构示意图;Figure 1: Schematic diagram of the three-dimensional structure of the CP single screw pump;

图2:CP型单螺杆泵的平面结构示意图;Figure 2: Schematic diagram of the planar structure of the CP single screw pump;

图3:螺杆上开设的通孔结构图;Figure 3: Structural diagram of the through hole opened on the screw;

图4:通孔在螺槽上的开设位置示意图;Figure 4: Schematic diagram of the opening position of the through hole on the screw groove;

图5:锥状阀(球状阀)的结构及其在泵正转时的安装方式;Figure 5: The structure of the cone valve (ball valve) and its installation method when the pump is running forward;

图6:锥状阀(球状阀)的结构及其在泵反转时的安装方式;Figure 6: The structure of the cone valve (ball valve) and its installation when the pump is reversed;

图7:条状阀的结构及其在泵正转时的安装方式;Figure 7: The structure of the bar valve and its installation when the pump is running forward;

图8:条状阀的结构及其在泵反转时的安装方式。Figure 8: Structure of the strip valve and how it fits when the pump is reversed.

图中:1-螺杆,2-星轮,3-机壳,4-螺槽,5-螺杆密封段,6-第一通孔,7-阀门组件,8-第一腔室,9-机壳后部端盖,10-第一吸/排孔,11-第二腔室,12-机壳前部端盖,13-星轮腔,14-连通孔,15-第一圆孔,16-第二圆孔,17-阀板,18-弹簧,19-升程限制器,20-阀芯,21-第二吸/排孔,22-阀片,23-升程限制器,24-螺钉。In the figure: 1-screw, 2-star wheel, 3-casing, 4-screw groove, 5-screw sealing section, 6-first through hole, 7-valve assembly, 8-first chamber, 9-machine Shell rear end cover, 10-first suction/discharging hole, 11-second chamber, 12-housing front end cover, 13-star wheel chamber, 14-communication hole, 15-first round hole, 16 -Second round hole, 17-valve plate, 18-spring, 19-lift limiter, 20-spool, 21-second suction/discharge hole, 22-valve plate, 23-lift limiter, 24- screw.

具体实施方式:detailed description:

下面结合附图对本实用新型做出进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

如图1至8所示,本实用新型提供的一种CP型单螺杆泵,包括机壳3以及设置在机壳3内的圆柱型(C型)的螺杆1以及两个平面型(P型)的星轮2,以两个星轮2的中心连线为基准,将螺杆1分为两部分;在第一部分,螺槽4沿螺杆1轴向拥有完整的长度L1,螺槽4深度由最大值变到0,定义该部分为螺杆后部,螺杆1上与螺杆后部相连的是螺杆密封段5;在第二部分,螺槽4沿螺杆1轴向的长度为L2,且L2<L1,螺槽4深度由最大值变到h1,h1>0,定义该部分为螺杆前部;与螺杆1相对应,将机壳3分为后部与前部,在螺杆1后部,螺槽深度接近0的区域和螺杆后部端面之间开设有第一通孔6,在第一通孔6内安装有控制流体吸入或排出过程的阀门组件7;对应于每一个螺槽,均开设有与第一通孔6位置和形状完全相同的通孔,在每一个通孔内部安装有与阀门组件7相同的阀门组件,第一通孔6与第一腔室8连通,第一腔室8由螺杆后部端面、机壳后部端盖9及机壳3后部的内壁面包围而成;在机壳3后部的壳体上径向开设第一吸/排孔10,第二腔室11由螺杆1的前部端面,机壳前部端盖12及机壳3前部的内壁面包围而成,并与星轮腔13相连通,在机壳前部径向开设第二吸/排孔14。工作时,该CP型单螺杆泵无论正转或反转均可实现对流体介质的输送与增压。As shown in Figures 1 to 8, a CP-type single-screw pump provided by the utility model includes a casing 3 and a cylindrical (C-type) screw 1 arranged in the casing 3 and two planar (P-type) screw pumps. ) star wheel 2, based on the center line of the two star wheels 2, the screw 1 is divided into two parts; in the first part, the screw groove 4 has a complete length L 1 along the axial direction of the screw rod 1, and the depth of the screw groove 4 From the maximum value to 0, this part is defined as the rear of the screw, and the screw sealing section 5 is connected to the rear of the screw on the screw 1; in the second part, the length of the screw groove 4 along the axial direction of the screw 1 is L 2 , and L 2 <L 1 , the depth of the screw groove 4 changes from the maximum value to h 1 , h 1 >0, this part is defined as the front part of the screw; corresponding to the screw 1, the casing 3 is divided into the rear part and the front part. At the rear of the screw 1, a first through hole 6 is provided between the area where the depth of the screw groove is close to 0 and the end surface of the rear of the screw, and a valve assembly 7 for controlling the suction or discharge process of the fluid is installed in the first through hole 6; corresponding to each A screw groove is provided with the same through hole as the first through hole 6 in position and shape, and the same valve assembly as the valve assembly 7 is installed inside each through hole, the first through hole 6 and the first chamber 8 Connected, the first chamber 8 is surrounded by the end face of the rear part of the screw, the end cover 9 of the rear part of the casing and the inner wall surface of the rear part of the casing 3; The row of holes 10 and the second chamber 11 are surrounded by the front end surface of the screw rod 1, the front end cover 12 of the casing and the inner wall surface of the front of the casing 3, and communicate with the star wheel chamber 13. The second suction/discharge hole 14 is opened in the radial direction. When working, the CP single-screw pump can deliver and pressurize the fluid medium regardless of forward rotation or reverse rotation.

所述第一通孔6为阶梯孔,包括相连通的第一圆孔15和第二圆孔16,且第一圆孔15的孔径小于第二圆孔16的孔径,第一圆孔15的中心线与第二圆孔16的中心线不重合,第二圆孔16设有内螺纹。The first through hole 6 is a stepped hole, including a connected first circular hole 15 and a second circular hole 16, and the aperture of the first circular hole 15 is smaller than the aperture of the second circular hole 16, and the diameter of the first circular hole 15 The center line does not coincide with the center line of the second round hole 16, and the second round hole 16 is provided with an internal thread.

如图3所示,A点为螺杆剖面上,螺槽深度为0的点。B点为第一圆孔15靠近螺槽的孔口上,与A点距离最近的点。A点和B点在螺杆径向上的距离为d。dmin为保证第一圆孔15的孔壁具有足够的刚度和强度的d的最小值。其特征在于:A点和B点在螺杆径向上的距离d≥dminAs shown in Figure 3, point A is the point on the screw profile where the depth of the screw groove is 0. Point B is the closest point to point A on the aperture of the first circular hole 15 close to the screw groove. The distance between point A and point B in the radial direction of the screw is d. d min is the minimum value of d to ensure that the wall of the first circular hole 15 has sufficient rigidity and strength. It is characterized in that: the distance between point A and point B in the radial direction of the screw rod is d≥d min .

如图4所示,P点为螺槽的结束点。C点为第一圆孔15靠近螺槽的孔口上,与P点距离最近的点。在A点和B点距离确定的情况下,第一圆孔15开设的位置靠近星轮齿后侧的螺槽槽底曲线PD以保证C点与P点的距离尽量小。这是因为:当泵正转时,C点与P点距离越小,当星轮转过第一圆孔15后,封闭在工作腔内不能通过第一圆孔15排出的流体就越少。这部分流体可通过螺杆与星轮之间的间隙排出工作腔。当泵反转时,C点与P点距离越小,当星轮由P点转至C点时,工作腔克服背压增大容积的过程越短暂,也越省功。As shown in Figure 4, point P is the end point of the screw groove. Point C is the point closest to point P on the orifice of the first circular hole 15 close to the screw groove. When the distance between point A and point B is determined, the position of the first circular hole 15 is close to the bottom curve PD of the screw groove on the rear side of the star gear teeth to ensure that the distance between point C and point P is as small as possible. This is because: when the pump rotates forward, the distance between point C and point P is smaller, and when the star wheel rotates through the first circular hole 15, the fluid enclosed in the working chamber that cannot be discharged through the first circular hole 15 is less. This part of the fluid can be discharged from the working chamber through the gap between the screw and the star wheel. When the pump is reversed, the distance between point C and point P is smaller, and when the star wheel turns from point P to point C, the process of working chamber to overcome the back pressure and increase the volume is shorter and more energy-saving.

泵的工作腔由机壳3的内壁,星轮齿22的工作表面,螺槽4的前后侧壁和槽底表面包围而成。The working cavity of the pump is surrounded by the inner wall of the casing 3, the working surface of the star gear teeth 22, the front and rear side walls of the screw groove 4 and the bottom surface of the groove.

如图5,图6所示,当所安装阀门组件7为锥状阀或球状阀时,阀门组件包括阀板17、弹簧18、升程限制器19、球状或者锥状阀芯20。阀板17为与大孔直径相同的圆柱体。阀板17的圆柱面上设有外螺纹并与第二圆孔16的内螺纹相配合。沿与阀板中心线平行的方向在阀板17上开设有第二通孔21,通孔为偏心孔。升程限制器为尾部设有外螺纹的圆柱体。升程限制器19、弹簧18及球状或者锥状阀芯20依次连接设置,球状或者锥状阀芯20用于封堵第一圆孔15或者第二通孔21。As shown in FIG. 5 and FIG. 6 , when the installed valve assembly 7 is a cone valve or a ball valve, the valve assembly includes a valve plate 17 , a spring 18 , a lift limiter 19 , and a ball or cone valve core 20 . The valve plate 17 is a cylinder with the same diameter as the large hole. The cylindrical surface of the valve plate 17 is provided with an external thread and matches with the internal thread of the second circular hole 16 . A second through hole 21 is opened on the valve plate 17 along a direction parallel to the center line of the valve plate, and the through hole is an eccentric hole. The lift limiter is a cylinder with an external thread at the tail. The lift limiter 19 , the spring 18 and the spherical or conical spool 20 are connected in sequence, and the spherical or conical spool 20 is used to block the first circular hole 15 or the second through hole 21 .

当需要泵正转时,参见图5,将阀门组件7的升程限制器19通过螺纹与阀板17连接。升程限制器19、弹簧18、阀芯20的轴线与阶梯孔的第一圆孔15的轴线重合。阀芯20在弹簧弹力的作用下密闭了第一圆孔15靠近第二圆孔16一端的孔口。阀门组件7的作用为排出阀。When the pump needs to rotate forward, referring to FIG. 5 , the lift limiter 19 of the valve assembly 7 is connected to the valve plate 17 through threads. The axes of the lift limiter 19, the spring 18, and the spool 20 coincide with the axis of the first round hole 15 of the stepped hole. The spool 20 seals the opening of the first round hole 15 near the end of the second round hole 16 under the action of spring force. The valve assembly 7 functions as a discharge valve.

当需要泵反转时,参见图6,将阀门组件7的升程限制器19通过螺纹与第一通孔6的分界面后的螺杆实体相连。升程限制器19、弹簧18、阀芯20的轴线与阀板17上第二通孔21的轴线重合。阀芯20在弹簧弹力的作用下密闭了阀板17上第二通孔21的孔口。阀门组件的作用为止回阀。When the reverse rotation of the pump is required, referring to FIG. 6 , the lift limiter 19 of the valve assembly 7 is connected to the screw body behind the interface of the first through hole 6 through threads. The axes of the lift limiter 19 , the spring 18 , and the valve core 20 coincide with the axis of the second through hole 21 on the valve plate 17 . The valve core 20 seals the opening of the second through hole 21 on the valve plate 17 under the action of spring force. The valve assembly acts as a check valve.

参见图7、图8,当所安装阀门组件7为条状阀时,阀门组件由阀板17、阀片22和升程限制器23构成。阀片22为具有弹性的条状金属片。升程限制器23为刚度较高的金属片。升程限制器23与阀片22的根部通过螺钉24紧固在阀板17上,条状阀片22用于封堵第二通孔21。Referring to FIG. 7 and FIG. 8 , when the installed valve assembly 7 is a strip valve, the valve assembly is composed of a valve plate 17 , a valve plate 22 and a lift limiter 23 . The valve sheet 22 is a strip-shaped metal sheet with elasticity. The lift limiter 23 is a metal sheet with high rigidity. The lift limiter 23 and the root of the valve plate 22 are fastened on the valve plate 17 by screws 24 , and the strip valve plate 22 is used to block the second through hole 21 .

当需要泵正转时,参见图7,将阀门组件7旋入大孔中并通过螺纹紧固,阀片22与升程限制器23位于靠近第一腔室8一侧。阀门组件7作用为排出阀。When the pump needs to rotate forward, referring to FIG. 7 , the valve assembly 7 is screwed into the large hole and fastened by threads. The valve plate 22 and the lift limiter 23 are located on the side close to the first chamber 8 . The valve assembly 7 acts as a discharge valve.

当需要泵反转时,参见图8,将阀门组件7旋入大孔中并通过螺纹紧固,阀片22与升程限制器23位于靠近螺槽4一侧。阀门组件7作用为止回阀。When the pump needs to be reversed, referring to FIG. 8 , the valve assembly 7 is screwed into the large hole and tightened by threads. The valve plate 22 and the lift limiter 23 are located on the side close to the screw groove 4 . The valve assembly 7 acts as a non-return valve.

螺杆密封段5与机壳内孔间留有0.01~0.10mm的单边间隙是为了形成间隙密封以防止第一腔室8内的流体向第二腔室11泄漏或者相反。A unilateral gap of 0.01-0.10 mm is left between the screw sealing section 5 and the inner hole of the casing to form a gap seal to prevent the fluid in the first chamber 8 from leaking to the second chamber 11 or vice versa.

在泵的第一腔室8与泵的第二腔室11之间设置一支回流管。回流管上设置一个回流阀。其作用是:泵启动时,打开回流阀确保原动机开机不过载。泵工作时,可通过调节回流阀的开度来调节泵的流量。A return line is arranged between the first chamber 8 of the pump and the second chamber 11 of the pump. A return valve is arranged on the return pipe. Its function is: when the pump is started, the return valve is opened to ensure that the prime mover is not overloaded. When the pump is working, the flow of the pump can be adjusted by adjusting the opening of the return valve.

所述CP型单螺杆泵的结构也可用于CP型单螺杆压缩机。The structure of the CP-type single-screw pump can also be used for a CP-type single-screw compressor.

实施例一:泵正转,所安装阀门组件为球状阀或者锥状阀的情况。参见图5,所述阀板17上开设第二通孔21,该通孔为偏心孔。阀门组件7的升程限制器19通过其尾部的螺纹与阀板17连接。将弹簧18根部焊接在阀板17上,将阀芯(球状或者锥状)20焊接在弹簧18顶部。升程限制器19、弹簧18、阀芯20的中心线应重合。要求升程限制器19的中心线对阀板17中心线的偏心距与第一圆孔15的中心线对第二圆孔16的中心线的偏心距相同。将安装了阀门组件的阀板17旋入第二圆孔16中,要求升程限制器19的中心线与第一圆孔15的中心线重合,并锁紧阀板17。所用弹簧18的刚度应既能保证阀芯20开启压力δP不过大以免引起附加的能量损失,又能保证在工作腔的排出过程结束后能迅速使阀芯20贴紧第一圆孔15的孔口。Embodiment 1: The pump rotates forward and the installed valve assembly is a ball valve or a cone valve. Referring to FIG. 5 , the valve plate 17 is provided with a second through hole 21 , which is an eccentric hole. The lift limiter 19 of the valve assembly 7 is connected with the valve plate 17 through the thread at its tail. The spring 18 root is welded on the valve plate 17, and the valve core (ball or cone) 20 is welded on the spring 18 top. The center lines of lift limiter 19, spring 18 and spool 20 should coincide. It is required that the eccentricity of the centerline of the lift limiter 19 to the centerline of the valve plate 17 is the same as the eccentricity of the centerline of the first round hole 15 to the centerline of the second round hole 16 . The valve plate 17 on which the valve assembly is installed is screwed into the second circular hole 16, and the centerline of the lift limiter 19 is required to coincide with the centerline of the first circular hole 15, and the valve plate 17 is locked. The stiffness of the spring 18 used should not only ensure that the opening pressure δP of the spool 20 is not too large to avoid additional energy loss, but also ensure that the spool 20 can be quickly attached to the hole of the first circular hole 15 after the discharge process of the working chamber is completed. mouth.

所输送流体经第二吸/排孔14吸入泵的第二腔室11,此时孔14为吸入孔口,第二腔室11为吸入室。吸入室内的流体经螺杆1前部端面倒锥上的开口通过径向和轴向两个方向进入并充盈螺槽4。随着螺杆1带动星轮2进一步转动,星轮齿将封闭螺槽4,此时工作腔容积达到最大,完成流体的吸入过程。随着螺杆1的持续转动,工作腔容积将减小。当所输送流体介质为单相液体介质时,液体压力迅速升高。当所输送流体介质为含气相的两相流或多相流时,随着工作腔容积的减小,气相介质的升压规律如下式(按理想气体考虑):The transported fluid is sucked into the second chamber 11 of the pump through the second suction/discharge hole 14, at this time the hole 14 is the suction orifice, and the second chamber 11 is the suction chamber. The fluid in the suction chamber enters and fills the screw groove 4 through the opening on the inverted cone on the front end face of the screw 1 through both radial and axial directions. As the screw 1 drives the star wheel 2 to further rotate, the star wheel teeth will close the screw groove 4, at this time the volume of the working chamber reaches the maximum, and the fluid suction process is completed. As the screw 1 continues to rotate, the volume of the working chamber will decrease. When the conveyed fluid medium is a single-phase liquid medium, the liquid pressure rises rapidly. When the conveyed fluid medium is two-phase flow or multiphase flow containing gas phase, as the volume of the working chamber decreases, the law of boosting pressure of the gas phase medium is as follows (considered by ideal gas):

PVn=const (1)PV n = const (1)

式中,P——工作腔内气体的压力;V——工作腔内气体的体积;n——压缩过程指数。气液混输时,液体的压力随气体同步上升。由于自动排出阀的设置,可以自动实现对气相介质的内压缩。无论吸、排压力和含气率如何变化,气相介质均能以内压缩方式由吸入压力升至排出压力,相对于气相无内压缩的升压过程更为省功,这将使泵在较宽的工况范围内保持较高的效率。In the formula, P—the pressure of the gas in the working chamber; V—the volume of the gas in the working chamber; n——the index of the compression process. When gas and liquid are mixed, the pressure of the liquid rises synchronously with the gas. Due to the setting of the automatic discharge valve, the internal compression of the gaseous medium can be realized automatically. No matter how the suction, discharge pressure and gas content change, the gaseous phase medium can be raised from the suction pressure to the discharge pressure in the way of internal compression, which is more labor-saving than the boosting process of the gaseous phase without internal compression, which will make the pump work in a wider range Maintain high efficiency within the range of working conditions.

当工作腔内流体的压力大于第一腔室8的内压力P2与排出阀的开启压力δP之和P2+δP时,阀芯被顶开。工作腔内的流体经第一圆孔15,阀隙,第二圆孔16,阀板上的第二通孔21排至第一腔室8。第一腔室8为排出室。这一排出过程一直持续到星轮齿到达第一圆孔15,这时在第一通孔6中的高压流体经星轮齿非承压面与再次充盈进螺槽的低压流体连通,压力降至吸入室压力,阀芯20在弹簧力和两侧压差的作用下重新封闭了第一圆孔15。排出过程结束后,工作腔内残余的少量流体通过星轮2与螺杆1的间隙完成卸荷直至星轮齿脱离螺槽。由于螺杆的密封段5与缸体内壁之间形成间隙密封,排出室8中的流体介质仅有少量经密封段5回流至低压侧,大部分流体介质经第一吸/排孔10径向排出。完成对流体介质的输送与增压。When the pressure of the fluid in the working chamber is greater than the sum P 2 +δP of the internal pressure P 2 of the first chamber 8 and the opening pressure δP of the discharge valve, the valve core is pushed open. The fluid in the working chamber is discharged to the first chamber 8 through the first circular hole 15 , the valve gap, the second circular hole 16 and the second through hole 21 on the valve plate. The first chamber 8 is a discharge chamber. This discharge process continues until the star gear teeth reach the first circular hole 15. At this time, the high-pressure fluid in the first through hole 6 communicates with the low-pressure fluid filled into the screw groove again through the non-pressure bearing surface of the star gear teeth, and the pressure drop When the pressure of the suction chamber is reached, the spool 20 re-closes the first circular hole 15 under the action of the spring force and the pressure difference on both sides. After the discharge process is completed, a small amount of fluid remaining in the working chamber is unloaded through the gap between the star wheel 2 and the screw 1 until the star wheel teeth break away from the screw groove. Due to the gap seal formed between the sealing section 5 of the screw and the inner wall of the cylinder, only a small amount of the fluid medium in the discharge chamber 8 flows back to the low-pressure side through the sealing section 5, and most of the fluid medium is discharged radially through the first suction/discharge hole 10 . Complete the delivery and pressurization of the fluid medium.

实施例二:泵反转,所安装阀门组件为球状阀或者锥状阀的情况。参见图6,所述阀板17上开设第二通孔21,该孔为偏心孔。阀门组件7的升程限制器通过其尾部的螺纹与与阶梯形的第一通孔6的分界面后的螺杆实体相连。将弹簧18的根部焊接在阶梯形的第一通孔6的分界面上,将阀芯20(球状或者锥状)焊接在弹簧18的顶部。升程限制器19、弹簧18、阀芯20的中心线应重合。要求升程限制器19的中心线对第二圆孔16的中心线的偏心距与阀板17上第二通孔21的中心线对阀板17中心线的偏心距相同。将阀板17旋入第一圆孔15中,要求升程限制器19的中心线与阀板17上第二通孔21的中心线重合,并锁紧阀板17。星轮齿在由P点滑至C点的过程中,由于未连通第二圆孔16,形成了一定的真空度。所用弹簧18的刚度应保证在此真空度或稍大于此真空度的条件下,阀芯20即可开启。Embodiment 2: The pump is reversed, and the installed valve assembly is a ball valve or a cone valve. Referring to Fig. 6, the valve plate 17 is provided with a second through hole 21, which is an eccentric hole. The lift limiter of the valve assembly 7 is physically connected with the screw behind the interface with the stepped first through hole 6 through the screw thread at the tail. The root of the spring 18 is welded on the interface of the stepped first through hole 6 , and the valve core 20 (ball or cone) is welded on the top of the spring 18 . The center lines of lift limiter 19, spring 18 and spool 20 should coincide. It is required that the eccentricity of the centerline of the lift limiter 19 to the centerline of the second circular hole 16 is the same as the eccentricity of the centerline of the second through hole 21 on the valve plate 17 to the centerline of the valve plate 17 . When the valve plate 17 is screwed into the first circular hole 15, the center line of the lift limiter 19 is required to coincide with the center line of the second through hole 21 on the valve plate 17, and the valve plate 17 is locked. When the star gear teeth slide from point P to point C, a certain degree of vacuum is formed because they are not connected to the second circular hole 16 . The stiffness of the spring 18 used should ensure that the spool 20 can be opened under the condition of this degree of vacuum or slightly greater than this degree of vacuum.

所输送流体经第一吸/排孔10吸入泵的第一腔室8,第一腔室8为吸入室。随着螺杆1带动星轮2进一步转动,星轮齿将由螺槽4末端的P点(螺槽深度为0处)啮入螺槽4,此时工作腔容积为0。随着螺杆1的持续转动,工作腔容积将增大,形成负压。阀门开启的条件为:The conveyed fluid is sucked into the first chamber 8 of the pump through the first suction/discharge hole 10, and the first chamber 8 is a suction chamber. As the screw 1 drives the star wheel 2 to further rotate, the star wheel teeth will engage into the screw groove 4 from the point P at the end of the screw groove 4 (the depth of the screw groove is 0), and the volume of the working chamber is 0 at this time. As the screw 1 continues to rotate, the volume of the working chamber will increase, forming a negative pressure. The conditions for the valve to open are:

δP<P1-(P0-Pv) (2)δP<P 1 -(P 0 -P v ) (2)

式中,P——阀门开启压力;P0——大气压力;P1——吸入室流体表压力;Pv——工作腔内的真空度。当满足式(2)时,阀芯20被顶开。第一腔室8内的流体经第二圆孔16,阀板17上的通孔21,阀隙,第一圆孔15,被吸入工作腔。第一腔室8为吸入室。这一吸入过程一直持续到星轮齿即将脱离螺槽4,工作腔容积达到最大时。随着星轮齿脱离螺槽4,工作腔与第二腔室11连通,工作腔内的低压流体被第二腔室11内的高压流体压缩,压力上升。阀芯20在高压流体和弹簧力的双重作用下迅速封闭了阀板17上的通孔21。当对称侧星轮上的星轮齿啮入该螺槽的P点后,随着啮合副的旋转,该星轮齿将螺槽中的高压流体扫出并排向第二腔室11。第二腔室11中的高压流体经第二吸/排孔14排出。完成对流体介质的输送与增压。In the formula, P—valve opening pressure; P 0 —atmospheric pressure; P 1 —fluid gauge pressure in the suction chamber; P v —vacuum degree in the working chamber. When formula (2) is satisfied, the valve core 20 is pushed open. The fluid in the first chamber 8 is sucked into the working chamber through the second circular hole 16 , the through hole 21 on the valve plate 17 , the valve gap, and the first circular hole 15 . The first chamber 8 is a suction chamber. This suction process continues until the star gear teeth are about to break away from the screw groove 4, and the volume of the working chamber reaches the maximum. As the star gear teeth disengage from the screw groove 4, the working chamber communicates with the second chamber 11, and the low-pressure fluid in the working chamber is compressed by the high-pressure fluid in the second chamber 11, and the pressure rises. The valve core 20 quickly closes the through hole 21 on the valve plate 17 under the double action of the high-pressure fluid and the spring force. When the star gear teeth on the symmetrical side star gear engage point P of the screw groove, the star gear teeth sweep out the high-pressure fluid in the screw groove and discharge it to the second chamber 11 as the meshing pair rotates. The high-pressure fluid in the second chamber 11 is discharged through the second suction/discharge hole 14 . Complete the delivery and pressurization of the fluid medium.

实施例三:泵正转,所安装阀门组件为条状阀的情况。参见图7,阀门组件由阀板17、阀片22和升程限制器23构成。沿与阀板中心线平行的方向在阀板上设置第二通孔21,第二通孔21为偏心孔。阀片22为具有弹性的条状金属片。升程限制器23为刚度较高的金属片。升程限制器23与阀片22的根部通过螺钉24紧固在阀板17上。将阀门组件7旋入第二圆孔16中并锁紧,阀片22与升程限制器23位于靠近第一腔室8的一侧。所用阀片22的刚度应既能保证其开启压力δP不过大以免引起附加的能量损失,又能保证在工作腔的排出过程结束后阀片22能迅速贴紧第二通孔21的孔口。Embodiment 3: The pump rotates forward and the installed valve assembly is a strip valve. Referring to FIG. 7 , the valve assembly is composed of a valve plate 17 , a valve plate 22 and a lift limiter 23 . A second through hole 21 is provided on the valve plate along a direction parallel to the centerline of the valve plate, and the second through hole 21 is an eccentric hole. The valve sheet 22 is a strip-shaped metal sheet with elasticity. The lift limiter 23 is a metal sheet with high rigidity. The lift limiter 23 and the root of the valve plate 22 are fastened on the valve plate 17 by screws 24 . The valve assembly 7 is screwed into the second round hole 16 and locked, and the valve plate 22 and the lift limiter 23 are located on the side close to the first chamber 8 . The rigidity of the used valve plate 22 should not only ensure that the cracking pressure δP is not too large to avoid additional energy loss, but also ensure that the valve plate 22 can quickly adhere to the orifice of the second through hole 21 after the discharge process of the working chamber is completed.

所输送流体经第二吸/排孔14吸入泵的第二腔室11,第二腔室11为吸入室。吸入室内的流体经螺杆前部端面倒锥上的开口通过径向和轴向两个方向进入并充盈螺槽4。随着螺杆1带动星轮2进一步转动,星轮齿将封闭螺槽4,此时工作腔容积达到最大,完成流体的吸入过程。随着螺杆1的持续转动,工作腔容积将减小。当所输送流体介质为单相液体介质时,液体压力迅速升高。当所输送流体介质为含气相的两相流或多相流时,随着工作腔容积的减小,气相介质的升压规律如式(1)所示。气液混输时,液体的压力随气体同步上升。由于自动排出阀的设置,可以自动实现对气相介质的内压缩。无论吸、排压力和含气率如何变化,气相介质均能以内压缩方式由吸入压力升至排出压力,相对于气相无内压缩的升压过程更为省功,这将使泵在较宽的工况范围内保持较高的效率。The delivered fluid is sucked into the second chamber 11 of the pump through the second suction/discharge hole 14, and the second chamber 11 is a suction chamber. The fluid in the suction chamber enters and fills the screw groove 4 through the opening on the inverted cone on the front end face of the screw through both radial and axial directions. As the screw 1 drives the star wheel 2 to further rotate, the star wheel teeth will close the screw groove 4, at this time the volume of the working chamber reaches the maximum, and the fluid suction process is completed. As the screw 1 continues to rotate, the volume of the working chamber will decrease. When the conveyed fluid medium is a single-phase liquid medium, the liquid pressure rises rapidly. When the transported fluid medium is a two-phase flow or multiphase flow containing gas phase, as the volume of the working chamber decreases, the pressure increase law of the gas phase medium is shown in formula (1). When gas and liquid are mixed, the pressure of the liquid rises synchronously with the gas. Due to the setting of the automatic discharge valve, the internal compression of the gaseous medium can be realized automatically. No matter how the suction, discharge pressure and gas content change, the gaseous phase medium can be raised from the suction pressure to the discharge pressure in the way of internal compression, which is more labor-saving than the boosting process of the gaseous phase without internal compression, which will make the pump work in a wider range Maintain high efficiency within the range of working conditions.

当工作腔内流体的压力大于第一腔室8的内压力P2与排出阀的开启压力δP之和P2+δP时,阀片被顶开。工作腔内的流体经第一圆孔15,第二圆孔16,第二通孔21,条状阀阀隙进入第一腔室8。第一腔室8为排出室。这一排出过程一直持续到星轮齿到达第一圆孔,这时在第一通孔6中流体经星轮齿非承压面与再次充盈进螺槽的低压流体连通,压力降至吸入室压力,阀片22在弹簧力和两侧压差的作用下重新封闭了阀板17上的第二通孔21的孔口。排出过程结束后,工作腔内残余的少量流体通过星轮2与螺杆1的间隙完成卸荷直至星轮齿脱离螺槽。由于螺杆的密封段5与缸体内壁之间形成间隙密封,排出室8中的流体介质仅有少量经密封段5回流至低压侧,大部分流体介质经第一吸/排孔10径向排出。完成对流体介质的输送与增压。When the pressure of the fluid in the working chamber is greater than the sum P 2 +δP of the internal pressure P 2 of the first chamber 8 and the opening pressure δP of the discharge valve, the valve plate is pushed open. The fluid in the working chamber enters the first chamber 8 through the first round hole 15 , the second round hole 16 , the second through hole 21 , and the valve gap of the strip valve. The first chamber 8 is a discharge chamber. This discharge process continues until the star gear teeth reach the first circular hole. At this time, the fluid in the first through hole 6 communicates with the low-pressure fluid filled into the screw groove again through the non-pressure bearing surface of the star gear teeth, and the pressure drops to the suction chamber. Pressure, the valve plate 22 re-closes the orifice of the second through hole 21 on the valve plate 17 under the action of the spring force and the pressure difference on both sides. After the discharge process is completed, a small amount of fluid remaining in the working chamber passes through the gap between the star wheel 2 and the screw 1 to complete unloading until the star wheel teeth break away from the screw groove. Due to the gap seal formed between the sealing section 5 of the screw and the inner wall of the cylinder, only a small amount of the fluid medium in the discharge chamber 8 flows back to the low-pressure side through the sealing section 5, and most of the fluid medium is discharged radially through the first suction/discharge hole 10 . Complete the delivery and pressurization of the fluid medium.

实施例四:泵反转,所安装阀门组件为条状阀的情况。参见图8,阀门组件7由阀板17、阀片22和升程限制器23构成。沿与阀板中心线平行的方向在阀板17上设置第二通孔21,第二通孔21为偏心孔。阀片22为具有弹性的条状金属片。升程限制器23为刚度较高的金属片。升程限制器23与阀片22的根部通过螺钉24紧固在阀板17上。将阀门组件7旋入第二圆孔16中并锁紧,阀片22与升程限制器23位于靠近螺槽4的一侧。所用阀片的刚度需保证其在工作腔容积由0开始扩大并形成一定的真空度即可开启且不造成较大的流动损失。Embodiment 4: The pump is reversed, and the installed valve assembly is a strip valve. Referring to FIG. 8 , the valve assembly 7 is composed of a valve plate 17 , a valve plate 22 and a lift limiter 23 . A second through hole 21 is provided on the valve plate 17 along a direction parallel to the centerline of the valve plate, and the second through hole 21 is an eccentric hole. The valve sheet 22 is a strip-shaped metal sheet with elasticity. The lift limiter 23 is a metal sheet with high rigidity. The lift limiter 23 and the root of the valve plate 22 are fastened on the valve plate 17 by screws 24 . The valve assembly 7 is screwed into the second circular hole 16 and locked, and the valve plate 22 and the lift limiter 23 are located on the side close to the screw groove 4 . The rigidity of the valve plate used needs to ensure that it can be opened when the volume of the working chamber expands from 0 and a certain degree of vacuum is formed without causing a large flow loss.

所输送流体经第一吸/排孔10孔吸入泵的第一腔室8,第一腔室8为吸入室。随着螺杆1带动星轮2进一步转动,星轮齿将由螺槽4末端的P点(螺槽深度为0处)啮入螺槽4,此时工作腔容积为0。随着螺杆1的持续转动,工作腔容积将增大,形成负压。阀门开启的条件如式(2)所示,当满足该条件时,阀片22被顶开。第一腔室8内的流体经阀板17上的第二通孔21,阀隙,第二圆孔16,第一圆孔15,被吸入工作腔。第一腔室8为吸入室。这一吸入过程一直持续到星轮齿即将脱离螺槽4,工作腔容积达到最大时。随着星轮齿脱离螺槽4,工作腔与第二腔室11连通,工作腔内的低压流体被第二腔室11内的高压流体压缩,压力上升。阀片22在高压流体和阀片弹力的双重作用下迅速封闭了阀板17上的第二通孔。当对称侧星轮上的星轮齿啮入该螺槽的P点后,随着啮合副的旋转,该星轮齿将螺槽中的高压流体扫出并排向第二腔室11。第二腔室11中的高压流体经第二吸/排孔14排出,完成对流体介质的输送与增压。The conveyed fluid is sucked into the first chamber 8 of the pump through the first suction/discharge hole 10, and the first chamber 8 is a suction chamber. As the screw 1 drives the star wheel 2 to further rotate, the star wheel teeth will engage into the screw groove 4 from the point P at the end of the screw groove 4 (the depth of the screw groove is 0), and the volume of the working chamber is 0 at this time. As the screw 1 continues to rotate, the volume of the working chamber will increase, forming a negative pressure. The condition for opening the valve is shown in formula (2). When the condition is met, the valve plate 22 is pushed open. The fluid in the first chamber 8 is sucked into the working chamber through the second through hole 21 on the valve plate 17 , the valve gap, the second round hole 16 and the first round hole 15 . The first chamber 8 is a suction chamber. This suction process continues until the star gear teeth are about to break away from the screw groove 4, and the volume of the working chamber reaches the maximum. As the star gear teeth disengage from the screw groove 4, the working chamber communicates with the second chamber 11, and the low-pressure fluid in the working chamber is compressed by the high-pressure fluid in the second chamber 11, and the pressure rises. The valve plate 22 quickly closes the second through hole on the valve plate 17 under the double action of the high-pressure fluid and the elastic force of the valve plate. When the star gear teeth on the symmetrical side star gear engage point P of the screw groove, the star gear teeth sweep out the high-pressure fluid in the screw groove and discharge it to the second chamber 11 as the meshing pair rotates. The high-pressure fluid in the second chamber 11 is discharged through the second suction/discharge hole 14 to complete the delivery and pressurization of the fluid medium.

Claims (8)

  1. A kind of 1. CP types single-screw (single screw) pump, it is characterised in that the spiral shell including casing (3) and the cylindrical type being arranged in casing (3) The star-wheel (2) of bar (1) and two planes, on the basis of the line of centres of two star-wheels (2), screw rod (1) is divided into two Point;
    In Part I, screw channel (4) axially possesses complete length L along screw rod (1)1, screw channel (4) depth changes to 0 by maximum, It is screw rod rear portion to define the part, and what is be connected on screw rod (1) with screw rod rear portion is segment hub seal section (5);In Part II, screw channel (4) it is L along the length of screw rod (1) axial direction2, and L2<L1, screw channel (4) depth changes to h by maximum1, h1>0, defining the part is Screw rod is anterior;It is corresponding with screw rod (1), casing (3) is divided into rear portion with anterior, at screw rod (1) rear portion, spiral groove depth is close to 0 Region and screw rod rear portion end face between offer first through hole (6), be provided with the first through hole (6) suction of control fluid or The valve member (7) of discharge process;
    Corresponding to each screw channel, offer with the identical through hole of first through hole (6) location and shape, it is logical at each It is provided with inside hole and is connected with the identical valve member of valve member 7, first through hole (6) with first chamber (8), first chamber (8) surrounded and formed by the internal face of screw rod rear portion end face, cabinet rear end cap (9) and casing (3) rear portion;At casing (3) rear portion Housing on radially open up the first suction/round (10), second chamber (11) is by the front end face of screw rod (1), casing front portion end cap (12) and the anterior internal face of casing (3) is surrounded and formed, and is connected with star-wheel chamber (13), and second is opened up radially at the front in casing Suction/round (14).
  2. A kind of 2. CP types single-screw (single screw) pump according to claim 1, it is characterised in that first through hole (6) is shoulder hole, including The first circular hole (15) and the second circular hole (16) being connected, and the aperture of the first circular hole (15) is less than the hole of the second circular hole (16) Footpath, the center line of the center line and the second circular hole (16) of the first circular hole (15) is misaligned, and the second circular hole (16) offers internal thread.
  3. 3. a kind of CP types single-screw (single screw) pump according to claim 1, it is characterised in that set A points as in screw profile, screw channel is deep The point for 0 is spent, B points are that the closest point with A points, A points and B points are in screw rod on the aperture of the close screw channel of the first circular hole (15) Distance radially is d, if dminTo ensure that the hole wall of the first circular hole (15) has the d of enough rigidity and intensity minimum value, The minimum d of distance d of A points and B points in screw rod radiallymin
  4. 4. a kind of CP types single-screw (single screw) pump according to claim 3, it is characterised in that set end point of the P points as screw channel, C points It is the closest point with P points on the aperture of the close screw channel of the first circular hole (15), in the case where A points and B points distance determine, The screw channel bottom land curve PD that what the first circular hole (15) opened up be located proximate on rear side of star-wheel tooth is minimum to ensure the distance of C points and P points.
  5. A kind of 5. CP types single-screw (single screw) pump according to claim 1, it is characterised in that when valve member (7) be mitre valve or During spherical valve, valve member (7) includes valve plate (17), spring (18), lift limiter (19), spherical or taper valve element (20);Valve plate (17) is to be provided with external screw thread simultaneously with the second circular hole (16) aperture identical cylinder, the face of cylinder of valve plate (17) It is engaged with the internal thread of the second circular hole (16);It is logical that second is offered on valve plate (17) along the direction with valve plate centerline parallel Hole (21), the second through hole (21) are eccentric orfice, and lift limiter (19) is that afterbody is provided with externally threaded cylinder, lift limiter (19), spring (18) and spherical or taper valve element (20) are sequentially connected setting, and spherical or taper valve element (20) is used to block First circular hole (15) or the second through hole (21).
  6. A kind of 6. CP types single-screw (single screw) pump according to claim 1, it is characterised in that when valve member (7) is beam valve, Valve member (7) is made up of valve plate (17), valve block (22) and lift limiter (23);Valve block (22) is flexible strip gold Belong to piece, the second through hole (21) is offered on valve plate (17) along the direction with valve plate centerline parallel, the second through hole (21) is inclined Heart hole, lift limiter (23) are the higher sheet metal of rigidity, and lift limiter (23) is fastened on valve plate (17), strip valve block (22) it is used to block the second through hole 21.
  7. 7. a kind of CP types single-screw (single screw) pump according to claim 1, it is characterised in that segment hub seal section (5) and casing endoporus Between leave 0.01~0.10mm unilateral gap.
  8. 8. a kind of CP types single-screw (single screw) pump according to claim 1, it is characterised in that in first chamber (8) and the pump of pump One return duct is set between second chamber (11), and a return valve is set on return duct.
CN201720334087.5U 2017-03-31 2017-03-31 A kind of CP types single-screw (single screw) pump Active CN206694243U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106837782A (en) * 2017-03-31 2017-06-13 西北农林科技大学 A kind of CP types single-screw (single screw) pump

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106837782A (en) * 2017-03-31 2017-06-13 西北农林科技大学 A kind of CP types single-screw (single screw) pump

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