CN206689106U

CN206689106U - A kind of battery cleaning machine

Info

Publication number: CN206689106U
Application number: CN201621038143.2U
Authority: CN
Inventors: 汪思明
Original assignee: Shenzhen Hefeng Cleaning Technology Co Ltd
Current assignee: Shenzhen Hefeng Cleaning Technology Co Ltd
Priority date: 2016-09-05
Filing date: 2016-09-05
Publication date: 2017-12-01
Anticipated expiration: 2026-09-05

Abstract

It the utility model is related to a kind of battery cleaning machine, including frame and transfer assembly, the frame has feeding station, spray workshop section, drying workshop section, discharge station, the transfer assembly passes sequentially through the feeding station, the spray workshop section, the drying workshop section, the discharge station, in being provided with the spray equipment of the battery for cleaning in the spray workshop section, be used to dry the drying unit of the battery in being provided with the drying workshop section.Pass through the transfer assembly and the spray equipment, the cooperation of the drying unit, battery is set automatically and efficiently to be cleaned and be dried, with cleaning thoroughly, do not stay dead angle operating efficiency high the characteristics of, worker is not direct to be contacted with battery, battery does not stay fingerprint, battery fraction defective is low, and the working environment of worker is greatly improved.

Description

A kind of battery cleaning machine

Technical field

Battery production equipment is the utility model is related to, is to be related to battery cleaning machine more specifically.

Background technology

Inside battery structure mainly includes positive plate, negative plate and electrolyte, and electrolyte need to be noted from liquid injection port during production Enter inside battery.After battery liquid-filling sealing, have a small amount of electrolyte and remain in battery surface and liquid injection port, such as cleaning is easy not in time Corrosion cell shell, causes battery case to aoxidize, and influences outward appearance.The conventional clean mode of battery is mostly artificial cleaning, by cloth with Alcohol class I liquid I is cleaning fluid to clean and wipe battery surface.The cleaning way has shortcomings, first, battery has The structures such as chamfered groove, the mode manually cleaned can not thoroughly clean the class formation, dead angle be present；Second, efficiency is low, it is necessary to multiple works People, which simultaneously participates in, could complete whole cleaning process and meet production requirement, and cost of labor is high；Third, worker's hand grabs battery progress Cleaning, is easily infected with electrolyte, and worker's production environment is severe, influences worker's physical and mental health.

Utility model content

The purpose of this utility model is to provide a kind of battery cleaning machine that can replace artificial cleaning battery, it is intended to solves The problem of cleaning of battery present in prior art is not thorough, efficiency is low, production environment is severe.

In order to solve the above technical problems, the technical solution of the utility model is：A kind of battery cleaning machine, including frame are provided And transfer assembly, the frame have feeding station, spray workshop section, drying workshop section, discharge station, the transfer assembly is worn successively The feeding station, the spray workshop section, the drying workshop section, the discharge station are crossed, is used in being provided with the spray workshop section Spray equipment in the battery of cleaning, in being provided with the drying unit that is used for drying the battery in the drying workshop section.

Alternatively, the spray workshop section includes at least one washing station and at least one rinsing station, the spray dress Putting to correspond to includes cleaning spray assemblies and rinses spray assemblies, and the transfer assembly passes through the washing station and the drift successively Wash station.

Alternatively, the cleaning spray assemblies and the rinsing spray assemblies include upper shower, lower shower, spray Pump and water tank.

Alternatively, the drying workshop section includes at least one wind cut position and at least one drying station, the drying dress Put the corresponding wind that includes and cut component and drying component, the transfer assembly passes through the wind cut position and the drying station successively.

Alternatively, the wind cuts component and includes tuyere, high pressure positive blower, the guide rail vertical with the direct of travel of battery, is used for The sliding block and the cylinder for driving the sliding block to be moved along the guide rail of the fixed tuyere.

Alternatively, the transfer assembly includes conveyer chain, is fixed on the conveyer chain and with the folder of conveyer chain movement Has and drives the motor of the conveyer chain movement.

Alternatively, the fixture is provided with multiple screens for being available for fixing the battery and being arranged side by side.

Alternatively, the frame is additionally provided with the cooling station between the drying station and the discharge station, Be provided with the cooling station makes the cooling blower of battery cooling for blowing air to battery.

Alternatively, in addition to be arranged at it is described spray workshop section and with spray workshop section in each station it is multigroup correspondingly Circulating filtration component, each circulating filtration component include being used to collect to catchment described in the water leg, filter, connection of shower water The ph value monitors of the return water pipe of groove and water tank, recovery pump and the ph values for measuring water in the water tank.

Alternatively, be provided with the frame it is multiple be used for observe it is described cleaning spray station, it is described rinsing spray station, The wind cut position, the drying station, in the cooling station battery condition observation window, multiple observation windows respectively with The cleaning spray station, rinsing spray station, the wind cut position, the drying station and the cooling station are one by one It is corresponding.

The utility model beneficial effect：

Battery cleaning machine of the present utility model includes frame and transfer assembly, and the frame has feeding station, spray work Section, drying workshop section, discharge station, the transfer assembly persistently transport battery and sequentially pass through the feeding station, the spray work Section, it is described drying workshop section, the discharge station, the spray equipment then to enter it is described spray workshop section battery carry out cleaning and Rinsing, the drying unit then carry out drying and processing to the battery for entering the drying workshop section.Pass through the transfer assembly With the cooperation of the spray equipment, the drying unit, battery is set automatically and efficiently to be cleaned and be dried, cleaning is thorough Bottom, dead angle is not stayed, worker is not direct to be contacted with battery, and battery does not stay fingerprint, and battery fraction defective is high, and the working environment of worker obtains Very big improvement is arrived.

Brief description of the drawings

Fig. 1 is the front view for the battery cleaning machine that the utility model embodiment provides；

Fig. 2 is the left view for the battery cleaning machine that the utility model embodiment provides；

Fig. 3 is the top view for the battery cleaning machine that the utility model embodiment provides；

Fig. 4 is the partial enlarged drawing of region I in Fig. 3；

Fig. 5 is another embodiment structural representation for the fixture that the utility model embodiment provides；

Fig. 6 is the recirculation assembly connection diagram for the fixture that the utility model embodiment provides.

Embodiment

In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining The utility model, it is not used to limit the utility model.

It should be noted that when element is referred to as " being fixed on " or " being arranged at " another element, it can be directly another On one element or it is connected on another element.When an element is known as " being connected to " another element, it can To be directly to another element or be indirectly connected on another element.

It should also be noted that, the orientation term such as left and right, upper and lower in the present embodiment, be only each other relative concept or Using the normal operating condition of product as reference, and should not be regarded as restrictive.

As shown in Figures 1 to 4, the present embodiment is a kind of battery cleaning machine, including frame 100 and transfer assembly 200, frame 100 have feeding station 110, spray workshop section 120, drying workshop section 130, discharge station 140.Transfer assembly 200 sequentially passes through Expect station 110, spray workshop section 120, drying workshop section 130, discharge station 140, spray equipment be provided with spraying in workshop section 120, The battery that spray equipment sprays workshop section 120 to entering cleans, and in being provided with drying unit in drying workshop section 130, drying fills Put the battery drying and processing that workshop section 130 is then dried to entering.

By transfer assembly 200 and spray equipment, the cooperation of drying unit, battery is set automatically and efficiently to be cleaned And drying, cleaning is thorough, does not stay dead angle, worker is not direct to be contacted with battery, and battery does not stay fingerprint, and battery fraction defective is low, and work The working environment of people is greatly improved.

Alternatively, spraying workshop section 120 includes at least one washing station 121 and at least one rinsing station 122, spray dress Put and correspond and set with washing station 121 including cleaning spray assemblies and rinsing spray assemblies, cleaning spray assemblies, rinsing spray Leaching component corresponds with rinsing station 122.In spray workshop section 120, transfer assembly 200 transmits battery and passes through scavenger successively Position 121 and rinsing station 122.In the present embodiment, two washing stations 121 and two rinsing stations 122 are preferably provided with, it is corresponding , spray equipment includes two groups of cleaning spray assemblies and two groups of rinsing spray assemblies.

Alternatively, drying workshop section 130 includes at least one wind cut position 131 and at least one drying station 132, drying dress Put and cut component 410 and at least one set of drying component 420 including at least one set of wind, wind cuts component 410 and wind cut position 131 1 a pair Should, drying component 420 corresponds with drying station 132.In drying workshop section 130, transfer assembly 200 transmits battery and passed through successively Cross wind cut position 131 and drying station 132.In the present embodiment, a wind cut position 131 and two drying stations are preferably provided with 132, corresponding, drying unit cuts component 410 and two groups of drying components 420 including one group of wind.

Alternatively, frame 100 is additionally provided with the cooling station 150 between drying station 132 and discharge station 140, Be provided with cooling station 150 makes the cooling blower 500 of battery cooling for blowing air to battery.Cooling blower 500 can add The cooling velocity of fast battery, is easy to rapidly enter lower procedure, while enable the drying station 132 of the present embodiment battery cleaning machine Enough it is applicable higher drying temperature.

Further, battery cleaning machine also includes switch board 600, the connection cleaning of switch board 600 spray assemblies, rinsing spray Component, wind cut component 410, drying component 420 and cooling blower 500, switch board 600 be used to start stop battery cleaning machine and Control whole cleaning process.

Alternatively, transfer assembly 200 includes conveyer chain 210, fixture 220 and motor 230.Fixture 220 is fixed on biography Send chain 210 and moved with conveyer chain 210, when transmitting battery, battery is placed in screens.Motor 230 then drives conveyer chain 210 It is mobile.Fixture 220 sets multiple screens for being arranged side by side and being available for self-contained battery, and fixture 220 can place multiple batteries, fixture simultaneously 220 set screens according to the size of battery, are typically provided with 7-16 screens, can be once simultaneously to multiple batteries by fixture 220 Cleaned, the effective operating efficiency for accelerating battery cleaning machine.Fixture 220 can prevent battery to be abutted together simultaneously, make each It is not in contact with each other between individual battery, the adjacent face of battery is easier to clean.

Alternatively, fixture 220 includes two holders 221, and two holders 221 are separate, and are individually fixed in biography Send the different chain links on chain 210.The opposite side of two holders 221 is each provided with multiple recess 222, two holders 221 Recess 222 is oppositely arranged one by one respectively, and two relative recess 222, which are formed, is available for the screens that battery is inserted.Fixture 220 is with transmission Chain 210 is moved, and when being moved to the both ends of transfer assembly 200, fixed one holder 221 is overturn first in preceding chain link Motion, the holder 221 can follow the chain link to overturn, with the movement of conveyer chain 210, fix another holder 221 Chain link also does flip-flop movement afterwards, and another holder 221 can follow upset, and therefore, two holders 221 are overturn respectively, mutually Do not influence, the operating of fixture 220 can be made very smooth.

More specifically, the grip block 223 being uniformly arranged side by side is respectively arranged with two holders 221, adjacent two grip block 223 form a recess 222, and fixture 220 limits the position of the two of battery sides, two holders by four pieces of grip blocks 223 221 limit the position at the both ends of battery.In the present embodiment, holder 221 and grip block 223 manufacture by insulating materials and Into ensureing safety of the battery in cleaning process with this.

In the present embodiment, fixture 200 also has other embodiments, as shown in figure 5, fixture 200 includes block board 223 With supporting parts 224, supporting parts 224 are fixed on conveyer chain 210, and block board 223 is provided with multiple through holes 225 being arranged side by side, Through hole 225 forms above-mentioned screens, and block board 223 is fixed on the top of supporting parts 224, and the support of supporting parts 224 is positioned in screens Battery.The both sides of through hole 225 are provided with the side opening 226 for being available for shower water to pass through.Each side opening connects to form one through each logical The elongated hole in hole.

Alternatively, wind is cut component 410 and (not shown in figure including tuyere 411, airflow line 412, high pressure positive blower 413, guide rail Go out), sliding block (not shown) and cylinder (not shown).High pressure positive blower 413 connects tuyere 411 by airflow line 412, High pressure draught is provided for tuyere 411.Guide rail is fixed on the top of the transport plane in frame 100 and positioned at transfer assembly 200, leads Rail is parallel with the transport plane of transfer assembly 200 and vertical with battery direct of travel, and tuyere 411 is fixed on sliding block, cylinder driving Sliding block moves back and forth along guide rail.The screens of following fixtures 220 is arranged side by side, therefore battery is also to be arranged side by side, and electricity The moving direction of the vertical conveyer chain 210 in the direction of pond side by side.Region between battery and battery is the more difficult region for blowing water, this reality Apply in example, by setting up sliding block, guide rail and cylinder, so that tuyere 411 moves back and forth with being done along guide rail, tuyere 411 can repeatedly come Return ground water is blown to the region between battery and battery, can the face adjacent to battery repeatedly blow water, battery is blown water uniform and complete.

Drying component 420 includes drying blower fan 421, drying tuyere 422, warm-air pipe 423 and electric heater 424.Dry wind Machine 421 provides high pressure draught, the then high pressure draught caused by heating, drying blower fan 421 of electric heater 424, and drying tuyere 422 is towards baking Battery in dry station 132, hot-air seasoning is carried out to battery.

Alternatively, two cleaning spray assemblies and two rinsing spray assemblies include upper shower 301, lower shower 302nd, spray header 303, spray pump 304 and water tank 305.Upper shower 301 and lower shower 302 are respectively arranged with multiple sprays Mouth 306, upper shower 301 and lower shower 302 are connected by spray header 303 with water tank 305 respectively.

Alternatively, the circulating filtration component 700 positioned at the spray workshop section, circulating filtration group are additionally provided with frame 100 Part 700 and spray workshop section 120 each station one-to-one corresponding, circulating filtration component 700 are used to reclaim the spray on corresponding station Water, circulating filtration component 700 include water leg 701, filter 702, return water pipe 703, recovery pump 704 and ph value monitors 705.Four water legs 701 be arranged at two washing stations 121 and two rinsing stations 122 lower sections, water leg 701 collect on The shower water after four station cleaning and rinsing batteries is stated, return water pipe 703 is respectively communicated with water leg 701 and corresponding water tank 305, recovery pump 704 provides the power of circulation and stress, the water in four water legs 701 is back to respectively after filter 702 Corresponding four water tanks 305.Ph values monitor 705, recovery pump 704 electrically connect with switch board 600.Four ph values monitors 705 The ph values of the reclaimed water of aforementioned four water tank 305 are measured, when ph values exceed a certain threshold value, switch board 600 controls recovery pump 704 to stop Work, now, need to re-replace the water in four water tanks 305.In the present embodiment, the PH threshold values of each water tank are different, The PH threshold values of water tank in technique more rearward are bigger and closer to 7.Circulating filtration component 700 can effectively increase utilizing for water and imitate Rate, the cleannes of water are ensured by the monitoring of the ph values to water, it is ensured that the cleaning quality of battery.

Alternatively, as shown in fig. 6, in the present embodiment, return water pipe 703 is arranged to three-way pipe 706, is set on three-way pipe 706 The triple valve 707 of the control break-make of three-way pipe 706 is equipped with, filter 702 is arranged between triple valve 707 and water leg 701.According to Process sequence, four three-way pipes 706 are followed successively by the first three-way pipe 706, the second three-way pipe 706, the 3rd three-way pipe 706 and the 4th 3 Siphunculus 706.The connection of first three-way pipe 706 corresponds to the water tank 305 of station, the water leg 701 of corresponding station and battery cleaning machine Sewage draining exit 307, similarly, the second three-way pipe 706, the 3rd three-way pipe 706 and the 4th three-way pipe 706 are respectively communicated with corresponding station The water tank 305 of water tank 305, the water leg 701 of corresponding station and a upper station.Set with 706 corresponding water tank 305 of the 4th three-way pipe Water inlet pipe 306 is equipped with, water inlet pipe 306 connects the standby storage tank of water source or connection hereinafter.In spray workshop section, one work Water in the water leg 701 of position is cleaner than a upper station water tank 305, with the water in 706 corresponding water leg 701 of the first three-way pipe Most dirty, optimum is expelled directly out, and most clean with the water in 706 corresponding water tank 305 of the 4th three-way pipe, is suitably introduced directly into new Fresh water.There are two kinds of working conditions in this connected mode, one is that switch board 600 controls four triple valves 707 to make same station Water leg 701 connects with the water tank 305 of same station, and the ph values that this state is applied to water in all water tanks 305 are both greater than threshold Value, now the water in each water tank 305 utilizes in same station cycle.

With the progress of a upper working condition, the ph values of wherein at least one water tank 305 can reach corresponding threshold first Value, the water that ph values reach in the water tank 305 of threshold value can not continue same station cycle and utilize, and now enter another work shape State, switch board 600 control triple valve 707 to commutate, each station water leg 701 is connected with a upper station water tank 305, and the one or three Siphunculus 706 then makes corresponding station water leg 701 be connected with sewage draining exit 307, the dirt that the discharge of the first three-way pipe 706 can not reuse Water, while water inlet pipe 306 connects water source or Water-storage tank to introduce fresh water, now with the first three-way pipe 706 is corresponding collects Discharged between water in tank 701 through three-way pipe 706, the water in three water legs 701 below toward flowing respectively through three-way pipe 706 To the water tank 305 of previous station, shower water is set to be utilized in different station cycles.Make spray work by four three-way pipes 706 120 each stations of section can utilize shower water with station cycle, and and can makes the spray water circulation use between different station.From water inlet The fresh water that pipe 306 introduces passes through to utilize with station cycle to be recycled with different station, the profit for improving water of very big efficiency With rate.

Further, warning lamp 150 is additionally provided with the present embodiment, when ph values monitor 705 is detected in water tank 305 When water ph values are exceeded, warning lamp 150 is glittering, prompts to change the water in water tank 305.In addition, warning lamp 150 is additionally operable to warn battery Other unusual conditions of cleaning machine.

Alternatively, it is additionally provided with frame 100 for the heater of heating water tank 305 and for measuring the water temperature of water tank 305 Temperature sensor, heater connects switch board 600 with temperature sensor.Heater can heat to the water in water tank 305, By the water temperature in temperature sensor measurement water tank 305, the water temperature in water tank 305 is controlled to be maintained at suitable by switch board 600 Scope, hot water cleaning and with hot water rinsing there is more preferable cleaning effect.

Alternatively, battery cleaning machine also includes loading assemblies 800 and blanking component 900, and loading assemblies 800 include charging and drawn Band 801 and feeding manipulator 802, charging drawstring 801 transmit battery to feeding station 110, and feeding manipulator 802 is from charging drawstring 801 crawl batteries are simultaneously positioned on fixture 220；Blanking component 900 includes discharging drawstring 901 and blanking mechanical hand 902, blanking machine Tool hand 902 captures battery from fixture 220 and is positioned over discharging drawstring 901, and discharging drawstring 901 transmits battery to lower procedure.

Frame 100 includes chassis 160 and outer framework 170, chassis 160 and outer framework 170 manufacture by stainless steel material and Into.Washing station 121, rinsing station 122, wind cut position 131, drying station 132, cooling station 150 are arranged at outer framework 170 On, the standby storage tank for temporary storage water is additionally provided with another chassis 160.Further, it is provided with outer framework 170 more It is individual to be used to observing the observation window 180 of interior battery condition, multiple observation windows 180 respectively with washing station 121, rinsing station 122, wind Cut position 131, drying station 132, cooling station 150 correspond.

The workflow of battery cleaning machine is as follows in this implementation：

(1) battery after sealing is transported to feeding station 110, feeding manipulator through feeding drawstring 801 by upstream equipment 802 battery crawls are sent into fixture 220, and after battery is occupied on fixture 220, switch board 600 controls conveyer chain 210 fixture 220 are sent into one washing station 121 together with battery, after battery reaches washing station 121, the control of switch board 600 and the cleaning Cleaning spray assemblies work corresponding to station 121, and each spray nozzle 306 on upper shower 301 and lower shower 302 is directed at electricity The all angles cleaning in pond, all standing battery, spray pressure 0.2-1.0MPA；After the completion of one washing station 121 sprays, control Cabinet 600 controls conveyer chain 210 that fixture 220 and battery are sent into next washing station 121, the like to two fullers of residue Position 122；

(2) after rinsing station 122 has rinsed, switch board 600 controls conveyer chain 210 that fixture 220 and battery are sent into wind and cut Station 131, after fixture 220 and battery reach this station, cylinder drives tuyere 411 to laterally move, and battery is carried out back and forth Water is blown in movement, blows most of globule of battery surface off, to aid in hot-air seasoning process below.

(3) after wind cut position 131 is terminated, switch board 600 controls conveyer chain 210 that fixture 220 and battery are sequentially sent to two Individual drying station 132, after battery reaches this two stations, drying component 420 is worked, and blowing hot-air is carried out to each face of battery, Rapid draing battery.

(4) after battery is dried, switch board 600 controls conveyer chain 210 that fixture 220 and battery are sent into cooling station 150, enters Enter the temperature-dropping fan of cooling station 150 to dry to battery surface, make battery fast cooling.

(5) after cooling station 150 terminates, switch board 600 controls conveyer chain 210 that fixture 220 and battery are sent into blankers Position 140, blanking mechanical hand 902 takes out battery from fixture 220 and is sent to blanking drawstring.

At the end of fixture 220 and battery therefrom a station, switch board 600 can control component corresponding with the station It is stopped, until next fixture 220 is transported to the station；Certainly, switch board 600 is controllable corresponding with the station group Part keeps working condition.After other fixture 220 and battery enter each station every time, switch board 600 controls conveyer chain 210 to stop Transmission, naturally it is also possible to control conveyer chain 210 persistently to transmit.

Preferred embodiment of the present utility model is these are only, it is all in this practicality not to limit the utility model All any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model Within the scope of shield.

Claims

A kind of 1. battery cleaning machine, it is characterised in that：Including frame and transfer assembly, the frame has feeding station, spray Workshop section, drying workshop section, discharge station, the transfer assembly pass sequentially through the feeding station, the spray workshop section, the drying Workshop section, the discharge station, sprayed in described in workshop section provided with the spray equipment for cleaning battery, in the drying workshop section It is interior to be provided with the drying unit for being used for drying the battery.
2. battery cleaning machine as claimed in claim 1, it is characterised in that：The spray workshop section includes at least one washing station With at least one rinsing station, the spray equipment is corresponding to be included cleaning spray assemblies and rinses spray assemblies, the transmission group Part passes through the washing station and the rinsing station successively.
3. battery cleaning machine as claimed in claim 2, it is characterised in that：The cleaning spray assemblies and the rinsing spray group Part includes upper shower, lower shower, spray pump and water tank, also filtering circulating device.
4. battery cleaning machine as claimed in claim 2, it is characterised in that：The drying workshop section includes at least one wind cut position With at least one drying station, the drying unit correspondingly cuts component and drying component including wind, and the transfer assembly passes through successively Cross the wind cut position and the drying station.
5. battery cleaning machine as claimed in claim 4, it is characterised in that：The wind cut component include tuyere, high pressure positive blower, with The vertical guide rail of the direct of travel of battery, the sliding block for fixing the tuyere and for driving the sliding block to be moved along the guide rail Dynamic cylinder.
6. battery cleaning machine as claimed in claim 1, it is characterised in that：The transfer assembly includes conveyer chain, is fixed on institute State conveyer chain and with the fixture of conveyer chain movement and the motor of the driving conveyer chain movement.
7. battery cleaning machine as claimed in claim 6, it is characterised in that：The fixture, which is provided with, multiple to be available for fixing the electricity Pond and the screens being arranged side by side.
8. battery cleaning machine as claimed in claim 4, it is characterised in that：The frame is additionally provided with positioned at the drying station Cooling station between the discharge station, be provided with the cooling station makes what battery cooled down for blowing air to battery Cooling blower.
9. battery cleaning machine as claimed in claim 3, it is characterised in that：Also include be arranged at it is described spray workshop section and with spray Multigroup circulating filtration component, each circulating filtration component include being used to collect spray each station in workshop section correspondingly The water leg of water, for filtering from the water leg flow back to the filter of water in the water tank, the connection water leg and water tank Return water pipe, the ph value monitors of recovery pump and the ph values for measuring water in the water tank.
10. battery cleaning machine as claimed in claim 8, it is characterised in that：It is provided with the frame multiple for observing institute State washing station, the rinsing station, the wind cut position, the drying station, in the cooling station battery condition sight Examine window, multiple observation windows respectively with the washing station, the rinsing station, the wind cut position, the drying station Corresponded with the cooling station.