CN206682507U - Edge forming endoscope in pipe welding seam - Google Patents
Edge forming endoscope in pipe welding seam Download PDFInfo
- Publication number
- CN206682507U CN206682507U CN201720462843.2U CN201720462843U CN206682507U CN 206682507 U CN206682507 U CN 206682507U CN 201720462843 U CN201720462843 U CN 201720462843U CN 206682507 U CN206682507 U CN 206682507U
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- China
- Prior art keywords
- substrate
- pipe welding
- welding seam
- edge forming
- mounting seat
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses edge forming endoscope in a kind of pipe welding seam, edge forming endoscope includes the pedestal being made up of substrate one and two substrates two in the pipe welding seam, the two magnetic rollers components for being used to walk in pipeline internal are respectively equipped with two substrates two, the magnetic rollers component can axially and circumferentially be walked along pipeline, the cleaning device for being cleared up pipe welding seam is sequentially provided with the side of the substrate one along its length along the width of substrate one, for detecting the camera one of weld seam, and the welding robot repaired to weld seam, the cleaning device includes the brush roll cleaned to inner-walls of duct, it is used for the dust catcher for collecting dust after brush roll, it is more accurate with detecting, and can auto-mending the advantages of.
Description
Technical field
A kind of pipe detection device is the utility model is related to, edge forming endoscope in more particularly to a kind of pipe welding seam.
Background technology
Typically pipeline internal weld seams are detected using pipe welding seam endoscope and welding is carried out to damage weld seam and are repaiied
Mend, prior art deficiency is, dust or other debris are often accompanied by inner-walls of duct by weld seam to covering up, weld seam is examined
Survey it is unclear, so as to cause some tiny breakage inspections less than on causing necessarily to influence during pipeline use.
Utility model content
The purpose of this utility model is to provide edge forming endoscope in a kind of pipe welding seam, have detection more accurate and
Can auto-mending the advantages of.
Above-mentioned technical purpose of the present utility model technical scheme is that：
Edge forming endoscope in a kind of pipe welding seam, including the pedestal being made up of substrate one and two substrates two, two substrates two
On be respectively equipped with two and be used for the magnetic rollers components walked in pipeline internal, the magnetic rollers component can be along pipeline axially and week
To walking, it is sequentially provided with the side of the substrate one along its length along the width of substrate one for being carried out to pipe welding seam
The cleaning device of cleaning, the camera one for detecting weld seam and the welding robot repaired to weld seam, the cleaning
Brush roll that device includes cleaning inner-walls of duct, it is used to after brush roll to collect the dust catcher of dust.
Using said structure, when being detected to pipeline inside weld, because inner surface of pipeline leaves dust, pass through brush roll
Inwall weld seam is cleared up, dust catcher collects dust, its camera one is clearly detected weld seam state, and weld seam is present
During damage, weld seam is repaired by welding robot.
More preferably：The brush roll is rotationally connected with a mounting seat one and is connected with a driving reductor, institute
State governor motion of the substrate one provided with the upper and lower displacement of a driving brush roll opposing substrate one.
Using said structure, by driving reductor to drive brush roll to rotate, pipeline inside weld surface is cleared up, no
When need to clear up, brush roll is driven to reduce brush roll in the rubbing action with inner-walls of duct away from inner-walls of duct by governor motion
Under suffer damage.
More preferably：The governor motion is arranged to be fixed on the liquid that on substrate one and one end is connected with mounting seat one
Cylinder pressure.
Using said structure, when being not required to clear up inner-walls of duct, drive brush roll to move up by hydraulic cylinder, make
For its brush roll vacantly with inner-walls of duct, avoiding brush roll when not in use, the friction with inner-walls of duct causes brush roll to damage.
More preferably：The governor motion includes being vertically arranged at the threaded rod above mounting seat one, on substrate one
Open up for being sheathed on threaded rod of being set in the chute of threaded rod upper and lower displacement, substrate one and coordinate with threaded rod screw thread
The rotation reductor that bevel gear one, the bevel gear two engaged with bevel gear one, driving bevel gear two rotate, the threaded rod outer wall
On offer a vertical slots, chute inwall is provided with one and is caught in the fixture block that in vertical slots and spacing threaded rod circumferentially rotates.
Using said structure, rotated by rotating reductor band dynamic bevel gear two, so as to be rotated with dynamic bevel gear one, bored
Gear one is with the rotary action power of fixture block limitation threaded rod in the screw thread mating reaction power and chute of threaded rod, driving screw thread
The upper and lower displacement of bar opposing substrate one, so as to drive the upper and lower displacement of brush roll opposing substrate one, regulation brush roll and inner-walls of duct it
Between distance, be not required to cleaning when, brush roll is suspended on inner-walls of duct.
More preferably：The magnetic rollers component includes magnetic rollers and mounting seat two, and the magnetic rollers pass through
Rotating shaft is mounted opposite seat two and is rotatablely connected, and the mounting seat two is connected with the lower surface of substrate two, is additionally provided with the mounting seat two
The motor that two drive magnetic rollers circumferentially rotate.
Using said structure, magnetic rollers are driven to rotate by motor, in the magnetic action of magnetic rollers and pipeline
Under power, pedestal is driven to be walked in pipeline.
More preferably：Two magnetic rollers components are also driven by a drive mechanism and carry out transverse and longitudinal on same substrate two
Rotate, the drive mechanism includes two and is separately positioned on directly over mounting seat one and turned by what bearing and substrate two were rotatablely connected
Moving axis, one end that two rotary shafts are mounted opposite seat one are respectively equipped with a drive one, passed between two drives one by one
Dynamic band connection is got up, and a drive two is additionally provided with the transmission belt, and the drive two is connected with a rotary electric machine.
Using said structure, pedestal is walked vertically when detecting that weld seam needs the relative duct size to carry out circumferential walking, is rotated
Motor driven drive two rotates, so as under the drive connection of transmission belt, drive the synchronous axial system of both sides drive one, and then band
Dynamic two magnetic rollers are synchronous in the same direction from laterally longitudinal direction is gone to, and its pedestal is switched to from the axial traveling along pipeline circumferential around pipeline
Walking, detection patch work is carried out to weld seam.
More preferably：One is additionally provided with the substrate one to be used to detect welding robot and the shooting at weld seam solder joint
First two.
Using said structure, by camera two, butt welding machine device people at weld seam solder joint with being detected always, inspection in real time
The repairing state of weld seam is surveyed, so as to ensure its repair efficiency.
More preferably：Two substrates two are in being obliquely installed higher than inner side along the outside on base width direction.
Using said structure, by the way that the outside of both sides substrate two is higher than into being obliquely installed for inner side, pedestal is more convenient in pipeline
Inside carries out circumferential walking.
In summary, the utility model has the advantages that：
1st, it is by brush roll and the cleaning action of dust catcher, pipeline inside weld surface treatment is clean, reach weld seam inspection
Survey more accurate effect；
2nd, drive one and transmission two are connected by transmission belt, rotary electric machine drives drive two to rotate can be same
Step rotates between driving both sides magnetic rollers transverse and longitudinal, can be walked along seam track, strengthens the effect to pipe welding line detecting repairing
Fruit.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment one, shows overall structure；
Fig. 2 is the partial structural diagram of embodiment two, shows the attachment structure of governor motion and mounting seat one.
In figure, 1, substrate one；2nd, substrate two；3rd, magnetic rollers component；31st, magnetic rollers；32nd, mounting seat two；33rd, drive
Motor；34th, rotating shaft；4th, cleaning device；41st, brush roll；42nd, mounting seat one；43rd, connecting shaft；44th, reductor is driven；45th, dust suction
Device；5th, camera one；6th, welding robot；7th, camera two；8th, governor motion；81st, hydraulic cylinder；82nd, threaded rod；83rd, tooth is bored
Wheel one；84th, bevel gear two；85th, chute；86th, reductor is rotated；87th, vertical slots；88th, fixture block；9th, drive mechanism；91st, rotate
Axle；92nd, bearing；93rd, drive one；94th, drive two；95th, transmission belt；96th, rotary electric machine.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
This specific embodiment is only that it is not to limitation of the present utility model, ability to explanation of the present utility model
Field technique personnel can make the modification of no creative contribution to the present embodiment as needed after this specification is read, but
As long as all protected in the scope of protection of the utility model by Patent Law.
Embodiment 1：Edge forming endoscope in a kind of pipe welding seam, as illustrated in fig. 1 and 2, including by substrate 1 and two substrates
The pedestal of 22 compositions, pedestal carry out axial direction and circumferential row by the magnetic rollers component 3 being arranged on two substrates in pipeline
Walk, on the side of substrate 1 along its length along the width of substrate 1 be disposed with cleaning device 4, camera 1 with
And welding robot 6, when being detected to weld seam, first pass through cleaning device 4 and handled face of weld, make its camera one
5 clearly can detect weld seam state, when detecting weld seam damage, start welding robot 6 and weld seam is repaired.
Above-mentioned cleaning device 4 includes brush roll 41 and dust catcher 45, and brush roll 41 passes through the mounting seat one of connecting shaft 43 and one
42 rotation connections, and then be connected by a driving reductor 44 with connecting shaft 43 so as to drive the rotation of brush roll 41, in pipeline
Wall is cleared up, and the dirt absorption that dust catcher 45 will clean out, face of weld is cleaned out, and is easy to camera 1 to detect
Weld seam state.
When being not required to clear up inner-walls of duct, brush roll 41 is constantly in is affixed state, brush roll with inner-walls of duct
41 is larger with inner-walls of duct frictional resistance, and so as to cause brush roll 41 to damage, brush roll 41 is carried out by a governor motion 8
Lower regulation, make it when being not required to clean inner-walls of duct, by brush roll 41 away from inner-walls of duct, so as to reduce the damage of brush roll 41
It is bad.
Above-mentioned governor motion 8 is arranged to hydraulic cylinder 81, and hydraulic cylinder 81 is fixed with substrate 1, telescopic head and mounting seat 1
Surface is fixed, by the upper and lower displacement of 81 drive installation seat of hydraulic cylinder 1, so as to adjust between brush roll 41 and inner-walls of duct
Distance.
Above-mentioned magnetic rollers component 3 includes magnetic rollers 31 and mounting seat 2 32, and mounting seat 2 32 is installed under substrate 22
End face, magnetic rollers 31 are rotatablely connected by rotating shaft 34 and mounting seat 2 32, and then drive magnetic to roll by a motor 33
The rotation of wheel 31, makes its magnetic rollers 31 be walked with moving base in the enterprising every trade of pipeline.
Above-mentioned drive mechanism 9 includes two and rotary shaft 91 fixed directly over mounting seat 2 32, and two rotary shafts 91 are led to respectively
Cross a bearing 92 to be rotatablely connected with substrate 22, two rotary shafts 91, which are mounted opposite on one end of seat 2 32, is respectively fixed with a transmission
1 are taken turns, the rotary electric machine 96 being fixed on by one on substrate 22 drives drive 2 94 to rotate, so as to drive 95 turns of transmission belt
It is dynamic, and then drive two drives 1 to rotate by transmission belt 95, synchronously rotating in same direction for two magnetic rollers 31 is realized, in transverse and longitudinal
Rotated between, its pedestal is walked with seam track.
Wherein, a camera 27 is further fixed on substrate, butt welding machine device people 6 and weldering are constantly in by camera 27
Detected at seam weld point, can real-time display go out welded condition of the welding robot 6 to weld seam, so as to reach preferably repairing effect
Fruit.
Wherein, the side of the opposing substrate 1 of two substrates 22 makes to be formed between its substrate 22 and substrate 1 towards sticking up
160 ° of obtuse angles, are easy to pedestal to carry out circumferential walking in pipeline.
The operation principle of embodiment 1：When being detected to edge forming in pipe welding seam, magnetic is driven to roll by motor 33
Wheel 31 rotates, and so as to carry out circumferential walking in pipeline, when camera 1 detects weld seam, motor 33 stops, and starts and turns
Dynamic motor 96 drives magnetic rollers 31 to rotate, and axial traveling of its pedestal in pipeline is switched on along inner-walls of duct axial direction row
Walk, while hydraulic cylinder 81 promotes brush roll 41 to abut inner-walls of duct, starts driving reductor 44 and drives brush roll 41 to rotate, butt welding
Seam surface is cleared up, and is started dust catcher 45 and is collected the dust swept up, while motor 33 drives magnetic rollers 31 to rotate,
Its pedestal is walked along seam track, when camera 1 detects weld seam damage, start welding robot 6 and breakage is entered
Row welding, the real-time display welded condition of camera 27, after lap welding seam has been repaired in detection, pedestal continues the axial row in pipeline
Walk.
Embodiment 2：As shown in Fig. 2 being with the difference of embodiment 1, above-mentioned governor motion 8 includes being fixed on installation
The chute 85 slided up and down for threaded rod 82 opened up on threaded rod 82, substrate 1 directly over seat 1, substrate 1 are interior also
The bevel gear 1 and bevel gear 2 84 of mutual gear engagement are provided with, bevel gear 1 is sheathed on threaded rod 82 and and screw thread
The screw thread of bar 82 coordinates, and one of vertical slots 87 is offered on the outer wall of threaded rod 82, is blocked by fixture block 88 fixed on the inwall of chute 85
Enter circumferentially rotating for spacing threaded rod 82 in vertical slots 87, and then rotated by rotating reductor 86 with dynamic bevel gear 2 84, from
And rotated with dynamic bevel gear 1, limit threaded rod in the screw thread mating reaction of bevel gear 1 and threaded rod 82 and fixture block 88
Under 82 active forces circumferentially rotated, the upper and lower displacement in chute 85 of threaded rod 82 is driven, so as to adjust in brush roll 41 and pipeline
The distance between wall；Wherein, the roof of vertical slots 87 on threaded rod 82 does not penetrate, and avoids threaded rod 82 from completely disengaging out substrate one
1。
Claims (8)
1. edge forming endoscope in a kind of pipe welding seam, including the pedestal being made up of substrate one (1) and two substrates two (2), two bases
The two magnetic rollers components (3) for being used to walk in pipeline internal are respectively equipped with plate two (2), the magnetic rollers component (3) can edge
Pipeline axially and is circumferentially walked, it is characterized in that：Along substrate one (1) width on the side of the substrate one (1) along its length
Direction be sequentially provided with for pipe welding seam is cleared up cleaning device (4), the camera one (5) for detecting weld seam, with
And the welding robot (6) repaired to weld seam, the cleaning device (4) include the brush roll cleaned to inner-walls of duct
(41), it is used for the dust catcher (45) for collecting dust afterwards positioned at brush roll (41).
2. edge forming endoscope in pipe welding seam according to claim 1, it is characterized in that：The brush roll (41), which rotates, to be connected
It is connected in a mounting seat one (42) and is connected with a driving reductor (44), the substrate one (1) is provided with a driving brush roll
(41) governor motion (8) of opposing substrate one (1) upper and lower displacement.
3. edge forming endoscope in pipe welding seam according to claim 2, it is characterized in that：The governor motion (8) is set
For the hydraulic cylinder (81) being fixed on substrate one (1) and one end is connected with mounting seat one (42).
4. edge forming endoscope in pipe welding seam according to claim 2, it is characterized in that：The governor motion (8) includes
Be vertically arranged at the threaded rod above mounting seat one (42) (82), open up on substrate one (1) supply threaded rod (82) upper and lower displacement
Chute (85), the bevel gear for being sheathed on threaded rod (82) and coordinating with threaded rod (82) screw thread that sets in substrate one (1)
The rotation reductor (86) that one (83), the bevel gear two (84) engaged with bevel gear one (83), driving bevel gear two (84) rotate,
Offer a vertical slots (87) on threaded rod (82) outer wall, chute (85) inwall be caught in provided with one in vertical slots (87) and
The fixture block (88) that spacing threaded rod (82) circumferentially rotates.
5. edge forming endoscope in pipe welding seam according to claim 1, it is characterized in that：The magnetic rollers component (3)
Including magnetic rollers (31) and mounting seat two (32), the magnetic rollers (31) are mounted opposite seat two (32) by rotating shaft (34) and turned
Dynamic connection, the mounting seat two (32) are connected with substrate two (2) lower surface, and two drive magnetic are additionally provided with the mounting seat two (32)
The motor (33) that property roller (31) circumferentially rotates.
6. edge forming endoscope in pipe welding seam according to claim 1, it is characterized in that：Two magnetic on same substrate two (2)
Property roll wheel assembly (3) also by a drive mechanism (9) drive carry out transverse and longitudinal rotation, the drive mechanism (9) include two difference
The rotary shaft (91) for being arranged on directly over mounting seat one (42) and being rotatablely connected by bearing (92) and substrate two (2), described in two
One end that rotary shaft (91) is mounted opposite seat one (42) is respectively equipped with a drive one (93), passes through between two drives one (93)
One transmission belt (95) connects, and is additionally provided with a drive two (94) on the transmission belt (95), the drive two (94) with
One rotary electric machine (96) connects.
7. edge forming endoscope in pipe welding seam according to claim 1, it is characterized in that：Also set on the substrate one (1)
There is one to be used to detect welding robot (6) and the camera two (7) at weld seam solder joint.
8. edge forming endoscope in pipe welding seam according to claim 1, it is characterized in that：Two substrates two (2) are in edge
Outside being obliquely installed higher than inner side on base width direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720462843.2U CN206682507U (en) | 2017-04-27 | 2017-04-27 | Edge forming endoscope in pipe welding seam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720462843.2U CN206682507U (en) | 2017-04-27 | 2017-04-27 | Edge forming endoscope in pipe welding seam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206682507U true CN206682507U (en) | 2017-11-28 |
Family
ID=60406180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720462843.2U Expired - Fee Related CN206682507U (en) | 2017-04-27 | 2017-04-27 | Edge forming endoscope in pipe welding seam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206682507U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108333184A (en) * | 2018-02-07 | 2018-07-27 | 苏州热工研究院有限公司 | Turbine rotor welding point detection method |
| CN110044920A (en) * | 2019-04-26 | 2019-07-23 | 中国科学院自动化研究所 | Wire-shaped workpieces solder joint weld quality prediction system and method |
| CN111060593A (en) * | 2019-12-11 | 2020-04-24 | 宁波明峰检验检测研究院股份有限公司 | Automatic scanning frame based on ultrasonic detection and method for enabling automatic scanning frame to move in pipeline |
| CN111912789A (en) * | 2019-05-07 | 2020-11-10 | 湖北省鲲发工程检测有限公司 | Pipeline weld joint detection mechanism and method thereof |
| CN112879713A (en) * | 2021-01-14 | 2021-06-01 | 滨州学院 | Seabed oil and gas pipeline repairing robot |
| CN110815051B (en) * | 2019-11-28 | 2021-06-22 | 中煤科工集团重庆研究院有限公司 | L-shaped rotary cavity dust collection rod assembly |
| CN113090861A (en) * | 2019-12-23 | 2021-07-09 | 深圳市发利构件机械技术服务有限公司 | Offshore platform pipeline intelligent detection system |
| CN117225838A (en) * | 2023-11-13 | 2023-12-15 | 中铁三局集团建筑安装工程有限公司 | Self-propelled robot for cleaning operation of ultra-long large-diameter heating pipeline |
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2017
- 2017-04-27 CN CN201720462843.2U patent/CN206682507U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108333184B (en) * | 2018-02-07 | 2023-12-19 | 苏州热工研究院有限公司 | Method for detecting welded joint of steam turbine rotor |
| CN108333184A (en) * | 2018-02-07 | 2018-07-27 | 苏州热工研究院有限公司 | Turbine rotor welding point detection method |
| CN110044920A (en) * | 2019-04-26 | 2019-07-23 | 中国科学院自动化研究所 | Wire-shaped workpieces solder joint weld quality prediction system and method |
| CN111912789A (en) * | 2019-05-07 | 2020-11-10 | 湖北省鲲发工程检测有限公司 | Pipeline weld joint detection mechanism and method thereof |
| CN110815051B (en) * | 2019-11-28 | 2021-06-22 | 中煤科工集团重庆研究院有限公司 | L-shaped rotary cavity dust collection rod assembly |
| CN111060593B (en) * | 2019-12-11 | 2021-10-26 | 宁波明峰检验检测研究院股份有限公司 | Automatic scanning frame based on ultrasonic detection and method for enabling automatic scanning frame to move in pipeline |
| CN111060593A (en) * | 2019-12-11 | 2020-04-24 | 宁波明峰检验检测研究院股份有限公司 | Automatic scanning frame based on ultrasonic detection and method for enabling automatic scanning frame to move in pipeline |
| CN113090861A (en) * | 2019-12-23 | 2021-07-09 | 深圳市发利构件机械技术服务有限公司 | Offshore platform pipeline intelligent detection system |
| CN113090861B (en) * | 2019-12-23 | 2022-09-09 | 深圳市发利构件机械技术服务有限公司 | Offshore platform pipeline intelligent detection system |
| CN112879713B (en) * | 2021-01-14 | 2021-08-24 | 滨州学院 | Seabed oil and gas pipeline repairing robot |
| CN112879713A (en) * | 2021-01-14 | 2021-06-01 | 滨州学院 | Seabed oil and gas pipeline repairing robot |
| CN117225838A (en) * | 2023-11-13 | 2023-12-15 | 中铁三局集团建筑安装工程有限公司 | Self-propelled robot for cleaning operation of ultra-long large-diameter heating pipeline |
| CN117225838B (en) * | 2023-11-13 | 2024-01-23 | 中铁三局集团建筑安装工程有限公司 | Self-propelled robot for cleaning operation of ultra-long large-diameter heating pipeline |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171128 |