CN206681060U - A kind of monitoring prior-warning device of the forklift teeth based on stereogram - Google Patents
A kind of monitoring prior-warning device of the forklift teeth based on stereogram Download PDFInfo
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- CN206681060U CN206681060U CN201621419192.0U CN201621419192U CN206681060U CN 206681060 U CN206681060 U CN 206681060U CN 201621419192 U CN201621419192 U CN 201621419192U CN 206681060 U CN206681060 U CN 206681060U
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- image
- stereogram
- teeth
- forklift
- image acquisition
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Abstract
The utility model discloses a kind of monitoring prior-warning device of the forklift teeth based on stereogram：Stereogram acquisition module is provided with above the scraper bowl of forklift, stereogram acquisition module connects the signal input part of controller, the signal output part connection alarm of controller；Stereogram acquisition module includes at least two image acquisition devices set towards the teeth on scraper bowl, with the image processor for being connected to each image acquisition device, image acquisition device obtains the image information of teeth, and the image information of teeth is exported to controller through image processor.The utility model reduces the limitation for the environment that angle and light etc. monitor in real time to scraper bowl teeth using the shooting mode of stereogram.The three-dimensional image information provided by stereogram not only can find that teeth comes off in time, can also monitor that scraper bowl is fully loaded with degree, the teeth degree of wear.These information are advantageous to workmen and more preferably operate forklift.
Description
Technical field
The utility model belongs to forklift monitoring technical field, and in particular to a kind of prison of the forklift teeth based on stereogram
Depending on prior-warning device.
Background technology
Forklift is during loading, phenomenon that the teeth on scraper bowl is often fallen off.Forklift is loading the mistake of ore
Cheng Zhonghui loads mine car together with the teeth to come off.If can not find in time, the teeth to come off is likely to unload together with ore
Enter ore crusher.Teeth is very hard, once huge injury can will be caused to disintegrating machine or transmission belt.Therefore need to design peace
Dress inspection monitoring is put, and to find that teeth comes off in time, reminds workmen to take immediate steps.
The content of the invention：
The purpose of this utility model is to provide a kind of monitoring prior-warning device of the forklift teeth based on stereogram, Neng Gouji
The situation that Shi Faxian teeth comes off, to overcome problem present in background technology.
To achieve these goals, the technical solution of the utility model is：
A kind of monitoring prior-warning device of the forklift teeth based on stereogram：Stereogram is provided with above the scraper bowl of forklift
Acquisition module, stereogram acquisition module connect the signal input part of controller, the signal output part connection alarm of controller；
Stereogram acquisition module includes at least two image acquisition devices set towards the teeth on scraper bowl, and is connected to each figure
As the image processor of collector, image acquisition device obtains the image information of teeth, and the image information of teeth is through image processor
Export to controller.
It is preferred that including two image acquisition devices, the first image acquisition device and the second image acquisition device are designated as respectively；Including
Two image processors, are designated as the first image processor and the second image processor respectively.
It is preferred that the first image acquisition device and the second image acquisition device are industrial camera.
It is preferred that the first image acquisition device and the second image acquisition device are arranged on the cantilever of forklift.
It is preferred that the first image acquisition device and the second image acquisition device are put on cantilever top.
It is preferred that the first image acquisition device and the second image acquisition device are located at the both sides of cantilever respectively.
It is preferred that alarm includes audible-visual annunciator.
It is preferred that also including that be disposed in the interior can be by wireless telecommunications system and multiple alarms of controller communication.
The beneficial effects of the utility model are：First image acquisition device and the second image acquisition device, which are used to gather in real time, to be shoveled
The image of tooth and scraper bowl, and described image signal is sent to the first image processor and the second image processor；First image
The picture signal that processor and the second image processor obtain according to the first image acquisition device and the second image acquisition device transmit to
Controller, controller are divided result and the teeth image to prestore according to the picture signal generation stereogram received
Analysis and contrast, when finding teeth obscission, send instructions to audible-visual annunciator, audible-visual annunciator sends alarm signal, carries
Awake workmen takes measures.Audible-visual annunciator can also be arranged on administrative staff or other positions, and controller passes through channel radio
News device sends an instruction to the wireless communication apparatus of acoustic-optic alarm, is alarmed at a distance by wireless signal.Very
Multiple alarms can be extremely set, when situation that teeth comes off occurs, as early as possible and can ensure that someone receives alarm signal, and
When take safe measure.The utility model reduces angle and light etc. using the shooting mode of stereogram and scraper bowl is shoveled
The limitation for the environment that tooth monitors in real time.The three-dimensional image information provided by stereogram not only can find that teeth takes off in time
Fall, can also monitor that scraper bowl is fully loaded with degree, the teeth degree of wear.These information are advantageous to workmen and more preferably operate forklift.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment,
Fig. 2 is the flow chart of work methods of the utility model embodiment.
In figure：1- scraper bowls, 2- controllers, the image acquisition devices of 3- first, the image acquisition devices of 4- second, 5- cantilevers, 6- head sheaves.
Embodiment
The utility model is described further with reference to the accompanying drawings and examples.
A kind of monitoring prior-warning device of the forklift teeth based on stereogram, sets above the scraper bowl 1 of forklift as shown in Figure 1
There is stereogram acquisition module, stereogram acquisition module connects the signal input part of controller 2, the signal output of controller 2
End connection audible-visual annunciator；Stereogram acquisition module includes at least two image acquisition devices set towards the teeth on scraper bowl 1,
With the image processor for being connected to each image acquisition device, image acquisition device obtains the image information of teeth, the figure of teeth
As information is exported to controller 2 through image processor.Including two image acquisition devices, the He of the first image acquisition device 3 is designated as respectively
Second image acquisition device 4；Including two image processors, the first image processor and the second image processor are designated as respectively.
First image acquisition device 3 and the second image acquisition device 4 are industrial camera, are arranged at the top of cantilever 5 of forklift,
Positioned at the lower section of head sheave 6.First image acquisition device 3 and the second image acquisition device 4 are located at the both sides of cantilever 5 respectively.Selection is most closed
The suitable position for photographing power shovel teeth, adjusts industrial camera various parameters, to photograph clearly image.
Method of work of the present utility model is as shown in Fig. 2 the first image acquisition device 3 and the second image acquisition device 4 are used in fact
When gather the image of teeth and scraper bowl 1, and described image signal is sent to the first image processor and the second image processor；
The image that first image processor and the second image processor obtain according to the first image acquisition device 3 and the second image acquisition device 4
Signal is transmitted to controller 2, and controller 2 generates stereogram according to the picture signal received, and by result and the shovel to prestore
Tooth image is analyzed and contrasted, and when finding teeth obscission, sends instructions to audible-visual annunciator, audible-visual annunciator is sent
Alarm signal, workmen is reminded to take measures.
Audible-visual annunciator can also be arranged on administrative staff or other positions, and controller 2 will be referred to by wireless communication apparatus
Order is sent to the wireless communication apparatus of acoustic-optic alarm, is alarmed at a distance by wireless signal.It can even set
Multiple alarms, when situation that teeth comes off occurs, it as early as possible and can ensure that someone receives alarm signal, take safety in time
Risk avoidance measures.
The utility model reduces angle and light etc. using the shooting mode of stereogram and the teeth of scraper bowl 1 is monitored in real time
Environment limitation.The three-dimensional image information provided by stereogram not only can find that teeth comes off in time, can also supervise
Measure scraper bowl 1 and be fully loaded with degree, the teeth degree of wear.These information are advantageous to workmen and more preferably operate forklift.
It should be appreciated that for those of ordinary skills, can according to the above description be improved or converted,
And all these modifications and variations should all belong to the protection domain of the appended claims for the utility model.Do not make in this specification in detail
What is carefully described partly belongs to prior art known to professional and technical personnel in the field.
Claims (8)
- A kind of 1. monitoring prior-warning device of the forklift teeth based on stereogram, it is characterised in that：Above the scraper bowl (1) of forklift Provided with stereogram acquisition module, the signal input part of the stereogram acquisition module connection controller (2), the controller (2) signal output part connection alarm；The stereogram acquisition module includes what is set towards the teeth on the scraper bowl (1) At least two image acquisition devices, and it is connected to the image processor of each described image collector, described image collector The image information of the teeth is obtained, the image information of the teeth is exported to the controller (2) through described image processor.
- A kind of 2. monitoring prior-warning device of forklift teeth based on stereogram according to claim 1, it is characterised in that： Including two described image collectors, the first image acquisition device (3) and the second image acquisition device (4) are designated as respectively；Including two Described image processor, the first image processor and the second image processor are designated as respectively.
- A kind of 3. monitoring prior-warning device of forklift teeth based on stereogram according to claim 2, it is characterised in that： Described first image collector (3) and second image acquisition device (4) are industrial camera.
- 4. a kind of monitoring prior-warning device of forklift teeth based on stereogram according to Claims 2 or 3, its feature exist It is arranged in described first image collector (3) and second image acquisition device (4) on the cantilever (5) of the forklift.
- A kind of 5. monitoring prior-warning device of forklift teeth based on stereogram according to claim 4, it is characterised in that： Described first image collector (3) and second image acquisition device (4) are put on the cantilever (5) top.
- A kind of 6. monitoring prior-warning device of forklift teeth based on stereogram according to claim 4, it is characterised in that： Described first image collector (3) and second image acquisition device (4) are located at the both sides of the cantilever (5) respectively.
- A kind of 7. monitoring prior-warning device of forklift teeth based on stereogram according to claim 1, it is characterised in that： The alarm includes audible-visual annunciator.
- A kind of 8. monitoring prior-warning device of forklift teeth based on stereogram according to claim 1, it is characterised in that： Also include being disposed in the interior the multiple alarms that can be communicated by wireless telecommunications system and controller (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621419192.0U CN206681060U (en) | 2016-12-22 | 2016-12-22 | A kind of monitoring prior-warning device of the forklift teeth based on stereogram |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621419192.0U CN206681060U (en) | 2016-12-22 | 2016-12-22 | A kind of monitoring prior-warning device of the forklift teeth based on stereogram |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206681060U true CN206681060U (en) | 2017-11-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621419192.0U Expired - Fee Related CN206681060U (en) | 2016-12-22 | 2016-12-22 | A kind of monitoring prior-warning device of the forklift teeth based on stereogram |
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| Country | Link |
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| CN (1) | CN206681060U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111395423A (en) * | 2020-04-30 | 2020-07-10 | 三一重机有限公司 | Bucket health state monitoring device and method and excavator |
| CN111764456A (en) * | 2020-06-16 | 2020-10-13 | 武汉理工大学 | Intelligent monitoring and alarming device and method for dropping of bucket teeth of forklift |
-
2016
- 2016-12-22 CN CN201621419192.0U patent/CN206681060U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111395423A (en) * | 2020-04-30 | 2020-07-10 | 三一重机有限公司 | Bucket health state monitoring device and method and excavator |
| CN111764456A (en) * | 2020-06-16 | 2020-10-13 | 武汉理工大学 | Intelligent monitoring and alarming device and method for dropping of bucket teeth of forklift |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171128 Termination date: 20181222 |
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| CF01 | Termination of patent right due to non-payment of annual fee |