CN206678478U - One kind energy-conservation subtracts haze electric heating corrugated cardboard processing line - Google Patents
One kind energy-conservation subtracts haze electric heating corrugated cardboard processing line Download PDFInfo
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- CN206678478U CN206678478U CN201720358234.2U CN201720358234U CN206678478U CN 206678478 U CN206678478 U CN 206678478U CN 201720358234 U CN201720358234 U CN 201720358234U CN 206678478 U CN206678478 U CN 206678478U
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Abstract
The utility model discloses one kind energy-conservation to subtract haze electric heating corrugated cardboard processing line, corresponding cardboard entry position is respectively equipped with synchronous pre- hot-rolling and the first arc preheating table on front side of its glue spreader, electric heater unit and the second arc preheating table are provided between glue spreader and Double-plate machine, two cardboards caused by fitting pass through synchronous pre- hot-rolling respectively in two cardboard workspaces, facial tissue after the preheating of first arc preheating table with facial tissue base paper roll stand enters glue spreader simultaneously, cardboard after gluing passes through the preheating of electric heater unit, the facial tissue that glue spreader comes out is bonded after the preheating of the second arc preheating table together with the cardboard after gluing into Double-plate machine, synchronous pre- hot-rolling is rotated by servo motor driven and transmission speed with the paper feeding speed of cardboard is synchronous;The utility model can not only reduce three because heating point to laminating points apart from it is long and caused by energy waste, can also reduce hot plate fitting when required temperature;Synchronous pre- hot-rolling can also reduce the destruction to corrugation while being heated to stupefied point in addition.
Description
Technical field
It the utility model is related to a kind of energy-conservation and subtract haze electric heating corrugated cardboard processing line.
Background technology
As shown in Figures 1 to 4, existing corrugated cardboard processing line includes two cardboard workspaces for being used to make cardboard 13
10, each cardboard workspace 10 has two base paper roll stands 11 respectively, and two base paper roll stands 11 are respectively provided with facial tissue 111 and core paper 112, face
Paper 111 and core paper 112 after excessive preheating cylinder 14, are bonded into single Corrugating Machine 12 respectively and form cardboard 13.From two paper
Two cardboards 13 and pass through triple preheating cylinders 60 and glue spreader from the facial tissue 21 of another base paper roll stand 20 out that plate workspace 10 comes out
Be bonded after 30 into Double-plate machine 40, the cardboard 13 after fitting again by the rotary cutting on streamline give up machine 70, slitting line pressing machine 80,
After transverse cutting unit 90, sheet stacker 100, finished product has just been made.Although a kind of above-mentioned energy-conservation subtracts the realization of haze electric heating corrugated cardboard processing line
The full-automatic generation of corrugated board, and there is higher productivity ratio, but its energy resource consumption is than more serious, major defect have with
Descend some:
1. the function of big preheating cylinder 14 is to ensure that paper can band paste gel needed 60 in existing cardboard workspace 10
DEG C temperatures above, but because big preheating cylinder 14 heating point to laminating points is apart from long, paper temperature is easy to lose, it is necessary to increases baking temperature
Degree, thus cause energy waste and destroyed with paper physical property.
2. the function of existing triple preheating cylinders is to ensure that paper energy with the needed 60 DEG C of temperatures above of paste gel, but because
For the heating point of preheating cylinder 60 to laminating points apart from long, paper temperature is easy to lose, it is necessary to increases baking temperature, thus causes energy
Source wastes to be destroyed with paper physical property.
4. two preheating cylinders 33 are typically provided on existing glue spreader 30, so as to for come out by two cardboard workspaces 10 two
Cardboard is preheated, and ensures temperature thereon, and such energy extremely wastes.
The content of the invention
The purpose of the utility model is:A kind of energy-conservation is provided and subtracts haze electric heating corrugated cardboard processing line, it eliminates triple preheatings
Cylinder, synchronous pre- hot-rolling and arc preheating table are set outside glue spreader to replace former small preheating cylinder, and glue spreader and Double-plate machine it
Between install electric heater unit additional, so can not only reduce three because heating point to laminating points apart from it is long and caused by energy waste,
And hot plate required temperature in fitting can be reduced, the heating-up temperature of Double-plate machine can be reduced;In addition, synchronous pre- hot-rolling is by servo
Motor driving rotates and transmission speed is synchronous with the paper feeding speed of cardboard, so while being heated to stupefied point, can also subtract
Few destruction to corrugation.
The technical solution of the utility model is:One kind energy-conservation subtracts haze electric heating corrugated cardboard processing line, including the work of two cardboards
Area, facial tissue base paper roll stand, glue spreader and Double-plate machine, the corresponding cardboard entry position in glue spreader front side are respectively equipped with synchronous pre- hot-rolling
With the first arc preheating table, electric heater unit and the second arc preheating table, two cardboards are provided between the glue spreader and Double-plate machine
In workspace two cardboards caused by fitting respectively by after synchronous pre- hot-rolling, the preheating of the first arc preheating table with facial tissue base paper roll stand
Facial tissue enters glue spreader simultaneously, and the facial tissue that the cardboard after gluing comes out by the preheating of electric heater unit, glue spreader passes through second
It is bonded after the preheating of arc preheating table together with the cardboard after gluing into Double-plate machine, the pre- hot-rolling of synchronization is by servo horse
Rotated up to driving and transmission speed with the paper feeding speed of cardboard is synchronous.
Preferably, the pre- hot-rolling of the synchronization is electric roller, and its roll body is hollow cylindrical portion, on barrel circumferentially
Deep hole is equably offered, is realized and heated using film temperature electric heating at deep hole.
Preferably, the cardboard workspace includes two base paper roll stands and a single Corrugating Machine, two base paper roll stands are respectively provided with face
Paper and core paper, corresponding upper and lower arc preheating table, single Corrugating Machine are provided with close to upper and lower paper feed port in single Corrugating Machine
The interior position between upper arc preheating table and pressure roll is provided with hot air roll, and the facial tissue and core paper on two base paper roll stands enter simultaneously
Single Corrugating Machine, and facial tissue passes through arc lower preheating table successively by upper arc preheating table and hot air roll and pressure roll, core paper successively
With lower watt of roller and in after watt roller, facial tissue and core paper are bonded to form cardboard.
Preferably, the upper arc preheating table, arc lower preheating table, the first arc preheating table and the second arc preheating table
It is the lonely shape deep hole machining plate heated by ceramics, film temperature or hot blast electric heating.
The utility model has the advantages that:
1. the utility model compared with prior art, eliminates triple preheating cylinders, synchronous pre- hot-rolling is set outside glue spreader
And first arc preheating table to replace former small preheating cylinder, and install electric heater unit additional between glue spreader and Double-plate machine, so not
Can only reduce three because heating point to laminating points apart from it is long and caused by energy waste, and can reduce hot plate fitting when institute
Temperature is needed, the heating-up temperature of Double-plate machine can be reduced;In addition, synchronous pre- hot-rolling be rotated by servo motor driven and transmission speed with
The paper feeding speed of cardboard is synchronous, so while being heated to stupefied point, can also reduce the destruction to corrugation.
2. the utility model compared with prior art, eliminates the big preheating cylinder in former two cardboard workspaces, single Corrugating Machine
Interior close upper and lower paper feed port is provided with corresponding upper and lower arc preheating table, and the position between upper arc preheating table and pressure roll
Be provided with hot air roll, not only reduce facial tissue and core paper because heating point to laminating points apart from it is long and caused by energy waste, avoid
Physical property destruction, and while binding temperature is ensured, simplify the overall structure of two cardboard workspaces, reduce equipment into
Sheet and energy consumption, reduce streamline area occupied, while accelerate the solidification after cardboard fitting.
3. in the utility model, upper arc preheating table, arc lower preheating table, the first arc preheating table, the preheating of the second arc
Plate, synchronous pre- hot-rolling and electric heater unit are the heating mode of electric heating, not only more environmentally friendly, and adjustability is stronger, raw
Production person according to different demands, can adjust the operating temperature of each roller.
4. in the utility model, upper arc preheating table, arc lower preheating table, the first arc preheating table, the preheating of the second arc
The deep hole heating that plate and synchronous pre- hot-rolling use, its mode of heating uniformly heated by periphery can substantially reduce energy consumption, keep away
Energy waste caused by having exempted from internal overall heating.
Brief description of the drawings
Below in conjunction with the accompanying drawings and embodiment is further described to the utility model:
Fig. 1 is the schematic diagram of the first half of existing corrugated cardboard processing line;
Fig. 2 is the latter half of schematic diagram of existing corrugated cardboard processing line;
Fig. 3 is the partial enlarged drawing of cardboard workspace in Fig. 1;
Fig. 4 is the partial enlarged drawing before and after glue spreader in Fig. 2;
Fig. 5 is the schematic diagram of the first half of the utility model streamline;
Fig. 6 is the latter half of schematic diagram of the utility model streamline;
Fig. 7 is the partial enlarged drawing before and after glue spreader in Fig. 6;
Fig. 8 is the partial enlarged drawing of cardboard workspace in Fig. 5;
Fig. 9 is the partial enlarged drawing at single Corrugating Machine in Fig. 8;
Figure 10 is the structural representation of synchronous pre- hot-rolling in the utility model;
Figure 11 is the structural representation of arc preheating table in the utility model.
Wherein:10 cardboard workspaces;11 base paper roll stands;111 facial tissues;112 core papers;12 single Corrugating Machines;Preheating cylinder on 121;122
Lower preheating cylinder;123 pressure rolls;Watt roller in 124;125 lower watts of rollers;Arc preheating table on 126;127 arc lower preheating tables;128 heat
Wind roller;13rd, 13a, 13b cardboard;
20 facial tissue base paper roll stands;21 facial tissues;
30 glue spreaders;31 synchronous pre- hot-rollings;311 roll bodies;312 deep holes;32 first arc preheating tables;33 preheating cylinders;
40 Double-plate machines;43 heat transfer chambers;
60 triple preheating cylinders;
70 rotary cuttings give up machine;
80 slitting line pressing machines;
90 transverse cutting units;
100 sheet stackers;
110 second arc preheating tables
120 electric heater units.
Embodiment
Embodiment:As shown in Figure 5 and Figure 6, a kind of energy-conservation subtracts haze electric heating corrugated cardboard processing line, including two cardboard workspaces
10th, facial tissue base paper roll stand 20, glue spreader 30 and Double-plate machine 40.
As shown in fig. 7, corresponding cardboard 13a, the 13b entry positions in the front side of glue spreader 30 are respectively equipped with synchronous pre- hot-rolling 31
With the first arc preheating table 32, the arc of electric heater unit 120 and second is provided between the glue spreader 30 and Double-plate machine 40 and is preheated
Plate 110, two cardboard 13a, 13b caused by two cardboard workspaces, 10 interior fitting are pre- by synchronous pre- hot-rolling 31, the first arc respectively
Hot plate 32 with the facial tissue 21 of facial tissue base paper roll stand 20 enters glue spreader 30 simultaneously after preheating, and the cardboard 13b after gluing passes through electrical heating
The facial tissue 21 that the preheating of device 120, glue spreader 30 come out after the preheating of the second arc preheating table 110 with the cardboard after gluing
13a is bonded into Double-plate machine 40 together, and the pre- hot-rolling 31 of synchronization is rotated by servo motor driven and transmission speed and paper
Plate 13a paper feeding speed is synchronous.
As shown in Figure 10, in the present embodiment, the pre- hot-rolling 31 of synchronization is electric roller, and its roll body 311 is hollow tubular
Portion, circumferentially equably offers deep hole 312 on barrel, and heating is realized using film temperature electric heating at deep hole 312.
As shown in FIG. 8 and 9, the cardboard workspace 10 includes two base paper roll stands 11 and a single Corrugating Machine 12, two body paper
Frame 11 is respectively provided with facial tissue 111 and core paper 112, and close upper and lower paper feed port is provided with corresponding upper and lower arc in single Corrugating Machine 12
Shape preheating table 126,127, the interior position between upper arc preheating table 126 and pressure roll 123 of single Corrugating Machine 12 are provided with
Hot air roll 128, facial tissue 111 and core paper 112 on two base paper roll stands 11 enter single Corrugating Machine 12 simultaneously, and facial tissue 111 passes through successively
Upper arc preheating table 126 and hot air roll 128 and pressure roll 123, core paper 112 pass through arc lower preheating table 127 and lower watt of roller successively
125 and in after watt roller 124, facial tissue 111 and the fitting of core paper 112 form cardboard 13.
In the present embodiment, the hot air roll 128 in single Corrugating Machine 12 has two, and the arrangement that is arranged above and below.
In the present embodiment, the upper arc preheating table 126, arc lower preheating table 127, the first arc preheating table 32 and
Two arc preheating tables 110 are the lonely shape deep hole machining plate heated by ceramics, film temperature or hot blast electric heating.As shown in figure 11, it is lonely
Shape deep hole machining plate is arc heat-conducting plate a, its bottoming hole b with some bottoming hole b real by ceramics, film temperature or hot blast electric heating
Now heat.
The utility model compared with prior art, eliminates triple preheating cylinders, and synchronous pre- hot-rolling is set outside glue spreader 30
31 and first arc preheating table 32 to replace former small preheating cylinder, and install electric heater unit additional between glue spreader 30 and Double-plate machine 40
120, so can not only reduce three because heating point to laminating points apart from it is long and caused by energy waste, and hot plate can be reduced
The required temperature in fitting, the heating-up temperature of Double-plate machine can be reduced;In addition, synchronous pre- hot-rolling 31 is rotated by servo motor driven
And transmission speed is synchronous with the paper feeding speed of cardboard, so while being heated to stupefied point, can also reduce and corrugation is broken
It is bad.
The utility model compared with prior art, eliminates the big preheating cylinder in former two cardboard workspaces, single Corrugating Machine 12
Interior close upper and lower paper feed port is provided with corresponding upper and lower arc preheating table 126 and 127, and in upper arc preheating table 126 and pressure
Position between roller 123 is provided with hot air roll 128, not only reduces facial tissue and core paper and is put because of heating to laminating points and is made apart from long
Into energy waste, avoid physical property destruction, and while binding temperature is ensured, simplify the whole of two cardboard workspaces 10
Body structure, equipment cost and energy consumption are reduced, reduce streamline area occupied, while accelerate the solidification after cardboard fitting.
In the utility model, upper arc preheating table 126, arc lower preheating table 127, the first arc preheating table 32, the second arc
Shape preheating table 110, synchronous pre- hot-rolling 31 and electric heater unit 120 are the heating mode of electric heating, not only more environmentally friendly, and
Adjustability is stronger, and the producer according to different demands, can adjust the operating temperature of each roller.In addition, upper arc preheating table 126, lower arc
The deep hole heating that shape preheating table 127, the first arc preheating table 32, the second arc preheating table 110 and synchronous pre- hot-rolling 31 use,
Its mode of heating uniformly heated by periphery can substantially reduce energy consumption, avoid energy waste caused by internal overall heating.
It is demonstrated experimentally that the discharge capacity of carbon dioxide of the present utility model than conventional corrugated cardboard streamline fewer more than 60%, is served
Preferably energy-conservation subtracts haze effect.
It the above is only concrete application example of the present utility model, do not form any limit to the scope of protection of the utility model
System.In addition to the implementation, the utility model can also have other embodiment.It is all to be formed using equivalent substitution or equivalent transformation
Technical scheme, all fall within the utility model it is claimed within the scope of.
Claims (5)
1. one kind energy-conservation subtracts haze electric heating corrugated cardboard processing line, including two cardboard workspaces (10), facial tissue base paper roll stand (20), gluing
Machine (30) and Double-plate machine (40), it is characterised in that:Corresponding cardboard (13a, 13b) entry position difference on front side of the glue spreader (30)
Provided with synchronous pre- hot-rolling (31) and the first arc preheating table (32), electricity is provided between the glue spreader (30) and Double-plate machine (40) and is added
Thermal (120) and the second arc preheating table (110), two cardboards (13a, 13b) caused by the interior fitting in two cardboard workspaces (10)
Respectively by after synchronous pre- hot-rolling (31), the preheating of the first arc preheating table (32) with the facial tissue (21) of facial tissue base paper roll stand (20) simultaneously
Into glue spreader (30), the cardboard (13b) after gluing passes through the preheating of electric heater unit (120), the face of glue spreader (30) out
Paper (21) enters after the preheating of the second arc preheating table (110) together with the cardboard (13a) after gluing into Double-plate machine (40)
Row fitting, the pre- hot-rolling of synchronization (31) is rotated by servo motor driven and transmission speed and the paper feeding speed of cardboard (13a) are
Synchronous.
2. subtract haze electric heating corrugated cardboard processing line according to a kind of energy-conservation described in claim 1, it is characterised in that:The synchronization is pre-
Hot-rolling (31) is electric roller, and its roll body is hollow cylindrical portion, and deep hole, deep hole are circumferentially equably offered on barrel
Place heating is realized using film temperature electric heating.
3. subtract haze electric heating corrugated cardboard processing line according to a kind of energy-conservation described in claim 1, it is characterised in that:The cardboard work
Making area (10) includes two base paper roll stands (11) and a single Corrugating Machine (12), two base paper roll stands (11) be respectively provided with facial tissue (111) and
Core paper (112), in single Corrugating Machine (12) close to upper and lower paper feed port be provided with corresponding upper and lower arc preheating table (126,
127), the position in single Corrugating Machine (12) between upper arc preheating table (126) and pressure roll (123) is provided with hot air roll
(128), the facial tissue (111) on two base paper roll stands (11) and core paper (112) and meanwhile enter single Corrugating Machine (12), and facial tissue (111) according to
It is secondary to be preheated successively by arc lower by upper arc preheating table (126) and hot air roll (128) and pressure roll (123), core paper (112)
Plate (127) and lower watt of roller (125) and in after watt roller (124), facial tissue (111) and core paper (112) fitting form cardboard (13).
4. subtract haze electric heating corrugated cardboard processing line according to a kind of energy-conservation described in claim 3, it is characterised in that:The upper arc
Preheating table (126), arc lower preheating table (127), the first arc preheating table (32) and the second arc preheating table (110) are logical
Cross the lonely shape deep hole machining plate of ceramics, film temperature or the heating of hot blast electric heating.
5. subtract haze electric heating corrugated cardboard processing line according to a kind of energy-conservation described in claim 3, it is characterised in that:Single corrugation
Hot air roll (128) in machine (12) has two, and the arrangement that is arranged above and below.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109774250A (en) * | 2019-01-30 | 2019-05-21 | 广东万联精工科技有限公司 | Corrugated paper board production line with print system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109774250A (en) * | 2019-01-30 | 2019-05-21 | 广东万联精工科技有限公司 | Corrugated paper board production line with print system |
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