CN206676184U - A kind of industry spraying exhaust gas purifying treatment system - Google Patents
A kind of industry spraying exhaust gas purifying treatment system Download PDFInfo
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- CN206676184U CN206676184U CN201720184630.8U CN201720184630U CN206676184U CN 206676184 U CN206676184 U CN 206676184U CN 201720184630 U CN201720184630 U CN 201720184630U CN 206676184 U CN206676184 U CN 206676184U
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- module
- charcoal absorption
- charcoal
- exhaust gas
- blower fan
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Abstract
The utility model discloses one kind industry spraying exhaust gas purifying treatment system, including air inlet module, back-fire relief high efficiency filter module, the first charcoal absorption module, the second charcoal absorption module, the 3rd charcoal absorption module, blower fan module, spark arrester module, heat exchanger module, catalysis combustion module, desorption blower fan module, benefit wind module and air draft module.The beneficial effects of the utility model are：The charcoal absorption module of internal system uses new active carbon adsorption material Alveolate activated carbon, itself and grain（Rod）Shape, which is compared, has thermodynamic property strong, low-resistance low consumption, the features such as high adsorption rate, is suitable for using under Wind Volume.Wind module is mended by being set in internal system, for heat transmission caused by catalysis combustion module processing waste gas to be returned into charcoal absorption module, desorption and regeneration for activated carbon, and the gas after being desorbed send catalysis combustion module purification again, external energy is not needed, operating cost is low, and energy-saving effect is notable.
Description
Technical field
A kind of lacquer spraying waste gas processing system is the utility model is related to, is specially a kind of industry spraying waste gas purification processing system
System, belongs to industrial waste gas process field.
Background technology
With the development and progress in epoch, industrial production is also with fast development, the pollution of thing followed industrial waste gas
It is increasingly serious, and just include the lacquer spraying waste gas that air quantity is big, organic concentration is relatively low in industrial waste gas pollution, industrial
The spray painting stage produces a large amount of organic exhaust gas, although there is the facility of purification treatment, treatment effect unobvious, still to workshop with
The environment on periphery brings more serious influence, while original purification apparatus design comparison old stuff, does not use activated carbon again
Raw technology so that later stage operating cost is higher and management is inconvenient.The method species of processing organic exhaust gas is various at present, and feature is each
It is different, therefore the administering method accordingly used is also different, conventional has condensation method, absorption process, combustion method, catalysis method, absorption
Method etc., brief comparison introduction is made to each technique below.
（1）Condense absorption method
This method waste gas is directly condensed or Adsorption Concentration after condense, condensate liquid through separate and recover it is valuable organic
Thing.The method is used for concentration height, the exhaust-gas treatment that temperature is low, air quantity is small.But the investment of this method is big, high energy consumption, operating cost are big, therefore
Without special requirement, this method is not used typically.
（2）Absorption process
Absorption process can be divided into chemical absorbing and Physical Absorption, and most of organic exhaust gas should not use chemical absorbing.Physics is inhaled
Receipts require that absorbent should have and have higher affinity with absorbent components, low volatility, through parsing or rectifying after absorbing liquid saturation
After reuse.This law is suitable for the waste gas of middle and high concentration, but to select a kind of low volatility absorbing liquid of Cheap highly effective also to compare
It is more difficult, while secondary pollution problem is relatively difficult to resolve certainly, clean-up effect is undesirable.So this programme it is not recommended that using.
（3）Direct combustion method
This law is also known as thermal oxidation method, flame combustion method, is the heat released using aid fuel combustions such as combustion gas or fuel oils
Mixed gas is heated to certain temperature (700~800 DEG C) by amount, is resident the regular hour (0.3~0.5 second), makes flammable to have
Evil material carries out pyrolytic and is changed into innocuous substance.The characteristics of this law：Technique is simple, is applicable high-concentration waste gas administers；For certainly
The aphlogistic middle low concentration tail gas of body, generally needs combustion adjuvant or heating, and energy consumption is big（Operating cost is higher than Production by Catalytic Combustion Process 10 times
More than）；Running technology requires high, is difficult to control and grasps.This method does not obtain popularization substantially at home, and only a small number of producers introduce
External abatement equipment is applied in higher concentration and the tank tin graphed sheet industry waste gas pollution control and treatment processed of temperature, but eventually because energy consumption is big and operation is unstable
It is fixed, it is difficult to run well.So this programme also it is not recommended that using.
（4）Production by Catalytic Combustion Process
The method is that waste gas is heated into 200 ~ 300 DEG C to burn by catalytic bed, reaches purification purpose.Its advantage is energy consumption
It is low, purifying rate is high, non-secondary pollution, technique simple operations are convenient.Suitable for the VOCs treatment of high-temperature high concentration, do not apply to
In low concentration, the VOCs treatment of Wind Volume.Combustible burns under catalyst action, compared with directly burning, catalysis combustion
Burning temperature is relatively low, and ratio of combustion is more complete.
（5）Absorption method
(1) direct active carbon adsorption
Organic exhaust gas can reach more than 90% purifying rate, equipment is simple, investment is small by the absorption of activated carbon.The method is not
The activated carbon of adsorption saturation can be regenerated, it is desirable to often change activated carbon to ensure clean-up effect, cause to load and unload, transport
During cause secondary pollution, and the activated carbon requirement often changed is very big, and spillage of material is big, and operating cost is at a relatively high.
(2) adsorb -- absorption method
The method carries out desorption and regeneration using the adsorbent of superheated steam blowback adsorption saturation, and steam comes out organic with desorption
Gas is condensed, separation, recyclable organic liquid.The method purification efficiency is higher, but requires to provide necessary quantity of steam.Have in addition
The separation of solvent and water is not bery thorough, and obtained " benzene mixed " liquor quality is not high, and component is complex, these organic liquids
Directly can not use in production, again using the multiprogramming such as distillation, rectifying, extraction, separation, and steam condensation effect with set
It is also urgently to be resolved hurrily that received shipment turns safety problem.The method still has much room for improvement in technology.
(3) novel adsorption -- catalytic oxidation
Using novel absorbent charcoal（Mostly honeycomb briquet or fiber charcoal）The organic exhaust gas of Adsorption Concentration low concentration, adsorb close to full
With rear introducing hot air activated carbon, organic exhaust gas is set to be desorbed out at the progress flameless combustion purification of catalysis oxidation bed
Reason, hot gas recycle or set up in systems secondary heat exchanger and carry out energy recovery.The method is by the organic exhaust gas of low concentration
The organic exhaust gas of high concentration is condensed into again by being catalyzed thoroughly purification of burning by activated carbon.The method drawn absorption method and
The advantages of Production by Catalytic Combustion Process, the shortcomings that overcoming respective exclusive use, solve and administer low concentration, Wind Volume organic exhaust gas is present
Problem, be the current domestic maturation for administering organic exhaust gas, practical method.
（6）Bioanalysis
The method is that the biological treatment of sewage based on maturation technically grows up, and has the spy that energy consumption is low, operating cost is few
Point, there is the application of certain scale abroad.Its shortcoming is needing enough stops in pollutant in mass transfer and digestion process
Time, so as to increase the occupation of land of equipment, simultaneously because microorganism has certain anti impulsion load limit value, add whole place
Control of the reason system in stop and start.There is a small amount of application in the current sewage plant waste gas pollution control and treatment at home of the method, industrial waste gas is administered
Application it is seldom.Therefore, a kind of industry spraying exhaust gas purifying treatment system is proposed regarding to the issue above.
Utility model content
The purpose of this utility model is that to solve the above problems and provides a kind of industry spraying waste gas purification processing
System.
The utility model is achieved through the following technical solutions above-mentioned purpose, a kind of industry spraying waste gas purification processing system
System, including air inlet module, the air inlet module connect back-fire relief high efficiency filter module, the back-fire relief high efficiency filter module connection first
Charcoal absorption module and the second charcoal absorption module, the 3rd charcoal absorption module, the first charcoal absorption module
Blower fan module, and first activity are all connected with the second charcoal absorption module, the 3rd charcoal absorption module
Charcoal adsorption module is all connected with heat exchanger module with the second charcoal absorption module, the 3rd charcoal absorption module, institute
Heat exchanger module connection catalysis combustion module and desorption blower fan module are stated, wind module is mended in the desorption blower fan module connection, described
Desorption blower fan module is all connected with air draft module with the blower fan module.
Preferably, in order that the first charcoal absorption module and the second charcoal absorption module, the described 3rd
Charcoal absorption module is suitable for using under Wind Volume, the first charcoal absorption module and the second charcoal absorption mould
The activated carbon and grain of block, the 3rd charcoal absorption inside modules（Rod）Shape, which is compared, has thermodynamic property height, low-resistance low consumption,
The characteristics of high adsorption rate, the first charcoal absorption module and the second charcoal absorption module, the 3rd activated carbon
Novel absorbent charcoal sorbing material is used inside adsorption module and for Alveolate activated carbon.
Preferably, in order that it is described catalysis combustion module with fan with low voltage can run well, not only little power consumption but also
Noise is low, and the noble metal catalyst of ceramic honeycomb body is used inside the catalysis combustion module.
Preferably, it is described to be catalyzed in combustion module in order that the catalysis combustion module more saves the energy in running
The air quantity in portion is 1/10th of the air inlet module air quantity.
Preferably, in order that the activated carbon of absorption organic compounds, is produced when can handle waste gas with catalysis burning processing module
Raw heat carries out desorption and regeneration, and the gas after desorption send catalysis burning processing module purification again, it is not necessary to external energy, operation
Expense is low, and energy-saving effect is notable, and the desorption blower fan module connects the first charcoal absorption mould by the benefit wind module
Block and the second charcoal absorption module, the 3rd charcoal absorption module.
Preferably, it is more environmentally friendly in order that system will not produce secondary air pollution in running because of burning, described the
One charcoal absorption module and the second charcoal absorption module, the 3rd charcoal absorption module with the heat exchanger
Spark arrester module is set between module.
The beneficial effects of the utility model are：The charcoal absorption module of internal system uses new charcoal absorption
Material cellular activated carbon, itself and grain（Rod）Shape, which is compared, has that thermodynamic property is strong, low-resistance low consumption, the features such as high adsorption rate, fits
Together in being used under Wind Volume.The noble metal catalyst that ceramic honeycomb body is used inside combustion module is catalyzed, resistance is small, uses low-pressure air
Machine can runs well, not only little power consumption but also noise is low.Wind module is mended by being set in internal system, for catalysis to be fired
Burn heat transmission caused by resume module waste gas and return charcoal absorption module, for the desorption and regeneration of activated carbon, and after desorption
Gas send again catalysis combustion module purification, it is not necessary to external energy, operating cost is low, and energy-saving effect is notable.
Brief description of the drawings
Fig. 1 is the utility model overall structure diagram.
In figure：1st, air inlet module, 2, back-fire relief high efficiency filter module, the 3, first charcoal absorption module, the 4, second activated carbon
Adsorption module, the 5, the 3rd charcoal absorption module, 6, blower fan module, 7, spark arrester module, 8, heat exchanger module, 9, catalysis burning
Module, 10, desorption blower fan module, 11, mend wind module, 12, air draft module.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Refer to shown in Fig. 1, a kind of industry spraying exhaust gas purifying treatment system, including air inlet module 1, air inlet module 1 connect
Back-fire relief high efficiency filter module 2 is connect, back-fire relief high efficiency filter module 2 connects the first charcoal absorption module 3 and the second charcoal absorption
Module 4, the 3rd charcoal absorption module 5, the first charcoal absorption module 3 and the second charcoal absorption module 4, the 3rd activated carbon
Adsorption module 5 is all connected with blower fan module 6, and the first charcoal absorption module 3 and the activity of the second charcoal absorption module the 4, the 3rd
Charcoal adsorption module 5 is all connected with heat exchanger module 8, the connection of heat exchanger module 8 catalysis combustion module 9 and desorption blower fan module 10, takes off
Wind module 11 is mended in the attached connection of blower fan module 10, and desorption blower fan module 10 is all connected with air draft module 12 with blower fan module 6.
As a kind of technical optimization scheme of the present utility model, the first charcoal absorption module 3 and the second charcoal absorption
Novel absorbent charcoal sorbing material is used inside module 4, the 3rd charcoal absorption module 5 and for Alveolate activated carbon.
As a kind of technical optimization scheme of the present utility model, the inside of catalysis combustion module 9 is using the expensive of ceramic honeycomb body
Metallic catalyst.
As a kind of technical optimization scheme of the present utility model, the air quantity being catalyzed inside combustion module 9 is the wind of air inlet module 1
/ 10th of amount.
As a kind of technical optimization scheme of the present utility model, desorption blower fan module 10 is by mending the connection of wind module 11 first
The charcoal absorption module 4 of charcoal absorption module 3 and second, the 3rd charcoal absorption module 5.
As a kind of technical optimization scheme of the present utility model, the first charcoal absorption module 3 and the second charcoal absorption
Module 4, the 3rd charcoal absorption module 5 set spark arrester module 7 between heat exchanger module 8.
When in use, first, system buildup is finished for the utility model, and secondly, system is in running, in order to prevent dust
Adsorption cleaning internal system is entered with a small amount of moisture, to ensure that the source of the gas of absorption processing system is clean, dry, without particle,
Filtration treatment is carried out to gas by back-fire relief high efficiency filter module 2, the waste gas after aqueous vapor is removed, by rational cloth wind, makes it
Uniformly across the first charcoal absorption module 3 and the second charcoal absorption module 4, the 3rd charcoal absorption module 5, certain
Residence time, because the effect of activated carbon surface and the intermolecular attractive interaction of organic exhaust gas produces physical absorption, so as to will be useless
Organic principle in gas adsorbs the surface area in activated carbon, so that waste gas is purified, the clean gas after purification passes through wind
Machine and chimney qualified discharge, through after a period of time, when activated carbon reaches saturation state, stop absorption, now organic matter by
It is concentrated in activated carbon.Start desorption blower fan module, open respective valves and far-infrared electric heater, to the first charcoal absorption
Module 3 is preheated with the catalyst inside the second charcoal absorption module 4, the 3rd charcoal absorption module 5, while produces one
Quantitative hot-air, when the first charcoal absorption module 3 and the second charcoal absorption module 4, the temperature of the 3rd charcoal absorption module 5
Hot-air is sent into adsorbent bed, the heated organic gas for desorbing high concentration of activated carbon, through being desorbed blower fan when degree reaches setting value
Module 10 introduces catalysis combustion module 9, and flameless catalytic combustion is carried out in a relatively low temperature in the presence of noble metal catalyst
Burn, organic principle is converted into nontoxic, harmless CO2 and H2O, while discharge substantial amounts of heat, catalysis burning institute can be maintained
The initiation temperature needed, makes waste gas burning process be not required to additional energy consumption substantially（Electric energy）, and by partial heat by mending wind module
11 are back to activated carbon in the first charcoal absorption module 3 and the second charcoal absorption module 4, the 3rd charcoal absorption module 5
Desorption and regeneration, so as to greatly reduce energy consumption.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (6)
1. a kind of industry spraying exhaust gas purifying treatment system, including air inlet module（1）, it is characterised in that：The air inlet module（1）
Connect back-fire relief high efficiency filter module（2）, the back-fire relief high efficiency filter module（2）Connect the first charcoal absorption module（3）With
Two charcoal absorption modules（4）, the 3rd charcoal absorption module（5）, the first charcoal absorption module（3）With described second
Charcoal absorption module（4）, the 3rd charcoal absorption module（5）It is all connected with blower fan module（6）, and first activated carbon
Adsorption module（3）With the second charcoal absorption module（4）, the 3rd charcoal absorption module（5）It is all connected with heat exchanger
Module（8）, the heat exchanger module（8）Connection catalysis combustion module（9）With being desorbed blower fan module（10）, the desorption blower fan mould
Block（10）Wind module is mended in connection（11）, the desorption blower fan module（10）With the blower fan module（6）It is all connected with air draft module
（12）.
A kind of 2. industry spraying exhaust gas purifying treatment system according to claim 1, it is characterised in that：First activity
Charcoal adsorption module（3）With the second charcoal absorption module（4）, the 3rd charcoal absorption module（5）Inside uses
Novel absorbent charcoal sorbing material and be Alveolate activated carbon.
A kind of 3. industry spraying exhaust gas purifying treatment system according to claim 1, it is characterised in that：The catalysis burning
Module（9）Inside uses the noble metal catalyst of ceramic honeycomb body.
A kind of 4. industry spraying exhaust gas purifying treatment system according to claim 1, it is characterised in that：The catalysis burning
Module（9）Internal air quantity is the air inlet module（1）/ 10th of air quantity.
A kind of 5. industry spraying exhaust gas purifying treatment system according to claim 1, it is characterised in that：The desorption blower fan
Module（10）Pass through the benefit wind module（11）Connect the first charcoal absorption module（3）With second charcoal absorption
Module（4）, the 3rd charcoal absorption module（5）.
A kind of 6. industry spraying exhaust gas purifying treatment system according to claim 1, it is characterised in that：First activity
Charcoal adsorption module（3）With the second charcoal absorption module（4）, the 3rd charcoal absorption module（5）Changed with described
Hot device module（8）Between set spark arrester module（7）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720184630.8U CN206676184U (en) | 2017-02-28 | 2017-02-28 | A kind of industry spraying exhaust gas purifying treatment system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720184630.8U CN206676184U (en) | 2017-02-28 | 2017-02-28 | A kind of industry spraying exhaust gas purifying treatment system |
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| Publication Number | Publication Date |
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| CN206676184U true CN206676184U (en) | 2017-11-28 |
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| CN201720184630.8U Expired - Fee Related CN206676184U (en) | 2017-02-28 | 2017-02-28 | A kind of industry spraying exhaust gas purifying treatment system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111467928A (en) * | 2020-04-17 | 2020-07-31 | 重庆三峡环保（集团）有限公司 | Method and system for treating organic waste gas sprayed in automobile industry based on activated carbon adsorption concentration-catalytic combustion technology |
| CN111482044A (en) * | 2020-05-09 | 2020-08-04 | 四川省宜宾环球集团有限公司 | Waste gas treatment method combining adsorption concentration and regenerative combustion |
| CN114558421A (en) * | 2022-03-21 | 2022-05-31 | 孔德松 | Organic waste gas adsorbs catalysis governing system and device |
-
2017
- 2017-02-28 CN CN201720184630.8U patent/CN206676184U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111467928A (en) * | 2020-04-17 | 2020-07-31 | 重庆三峡环保（集团）有限公司 | Method and system for treating organic waste gas sprayed in automobile industry based on activated carbon adsorption concentration-catalytic combustion technology |
| CN111482044A (en) * | 2020-05-09 | 2020-08-04 | 四川省宜宾环球集团有限公司 | Waste gas treatment method combining adsorption concentration and regenerative combustion |
| CN114558421A (en) * | 2022-03-21 | 2022-05-31 | 孔德松 | Organic waste gas adsorbs catalysis governing system and device |
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| CP01 | Change in the name or title of a patent holder |
Address after: Hangzhou City, Zhejiang province 311400 Fuyang City Fuchun Street Stadium Road No. 237 (the administrative service center 11 floor) Patentee after: Hangzhou Kedi Environmental Engineering Co.,Ltd. Address before: Hangzhou City, Zhejiang province 311400 Fuyang City Fuchun Street Stadium Road No. 237 (the administrative service center 11 floor) Patentee before: HANGZHOU KEDI ENVIRONMENT TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20210423 Address after: Room 803, building 3, No.96, Huaxing Road, Xihu District, Hangzhou City, Zhejiang Province 310000 Patentee after: Hangzhou Yuda Environmental Protection Technology Co.,Ltd. Address before: Hangzhou City, Zhejiang province 311400 Fuyang City Fuchun Street Stadium Road No. 237 (the administrative service center 11 floor) Patentee before: Hangzhou Kedi Environmental Engineering Co.,Ltd. |
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Granted publication date: 20171128 |