CN206670390U - A kind of gas kiln intelligent monitor system - Google Patents
A kind of gas kiln intelligent monitor system Download PDFInfo
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- CN206670390U CN206670390U CN201720399350.9U CN201720399350U CN206670390U CN 206670390 U CN206670390 U CN 206670390U CN 201720399350 U CN201720399350 U CN 201720399350U CN 206670390 U CN206670390 U CN 206670390U
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Abstract
It the utility model is related to furnace equipment technical field.Purpose is to provide a kind of gas kiln intelligent monitor system for being capable of comprehensive monitoring firing atmosphere.Technical scheme is used by the utility model：A kind of gas kiln intelligent monitor system, including firing chamber, burner and luggage carrier.Burner is uniformly arranged multiple, luggage carrier setting multilayer along firing chamber inwall middle and lower part；Burner is connected with the steam line on the outside of firing chamber, and gas pipeline and oxygen channel are set on steam line, air branch pipe is set on oxygen channel, and air branch pipe is connected with high pressure positive blower, high pressure positive blower connection frequency converter；Flow speed control valve is designed with gas pipeline, oxygen channel and air branch pipe.The utility model being capable of comprehensive monitoring firing atmosphere, strict control burning process, it is ensured that porcelain quality is homogeneous, while can send alarm by output module order alarm, remind staff to carry out examination and maintenance, it is even dangerous to avoid the occurrence of larger economic loss.
Description
Technical field
The utility model belongs to furnace equipment technical field, and in particular to a kind of gas kiln intelligent monitor system.
Background technology
Kiln is generally made up of firing chamber, combustion apparatus, ventilation equipment and the part of conveying equipment four.Kiln mainly includes bavin
Kiln, coal pit, electrical kiln, gas kiln etc..Wherein, wood kiln is the heredity of ancient times ceramic industry using bavin as fuel, various imperial kilns, dome kiln, cucurbit
The form such as kiln kiln belongs to wood kiln category, because its burning need to consume timber, is unfavorable for the protection of environmental resource, except some tradition
It is fresh outside the ceramic place of production to see.Coal pit is the industrial kiln using coal as fuel, is once widely used, after because high energy consumption, pollution
Greatly, abandoned now or improvement is used as fuel by the use of coal gas or heavy oil, light diesel fuel etc..Electrical kiln using electricity as the energy, mostly with electric furnace heating wire,
Silicon-carbon is helped or molybdenum disilicide is as heat generating component, and oxidizing atmosphere firing is carried out by electric energy radiation and heat conduction principle.Gas kiln is with liquid
It is fuel to change gas, coal gas or natural gas, and firepower is strong, and pollution is small, is applicable the firing of different firing atmospheres, is now using most extensive
Kiln.
When gas kiln burns, combustion gas and oxygen into igniter burner and then are lighted a fire simultaneously, so that kiln reaches required temperature
Degree.And the degree of stability of kiln internal pressure and the degree of stability of kiln internal temperature directly influence the quality of production product.
At present, most of gas kiln owners will be by being manually monitored and adjusting.Because the method precision of personal monitoring and regulation is not high, gas
There is fluctuation and temperature deviation in kiln internal temperature, influence product quality, and traditional personal monitoring's mode can not be simultaneously right successively
Multiple gas kilns carry out Centralized Monitoring, and operating efficiency is low, real-time is low.In addition, the environmental change factor in kiln is more, except temperature
Outside degree condition, the total gas componant of kiln and content can also influence the quality of product, therefore be difficult to form accurate firing standard,
Add the difficulty of optimize technique.
The content of the invention
The purpose of this utility model is to provide a kind of gas kiln intelligent monitor system for being capable of comprehensive monitoring firing atmosphere.
For achieving the above object, technical scheme is used by the utility model：A kind of gas kiln intelligent monitor system,
Including firing chamber, burner and luggage carrier, the burner is uniformly arranged multiple along firing chamber inwall middle and lower part, and the luggage carrier sets more
Layer；The burner is connected with the steam line on the outside of firing chamber, and gas pipeline and oxygen channel are set on the steam line, described
Air branch pipe is set on oxygen channel, and the air branch pipe is connected with high pressure positive blower, and the high pressure positive blower connects frequency converter；It is described
Flow speed control valve is designed with gas pipeline, oxygen channel and air branch pipe；
Also include monitoring unit, control unit and display unit, the monitoring unit includes radio temperature sensor, wireless
Pressure sensor and gas analyzer；The radio temperature sensor and wireless pressure sensor set on luggage carrier it is multiple,
The gas analyzer connects with filtering cooling chamber, described to filter cooling chamber by pump-line with being connected in firing chamber, described to take out
Mini fan is provided with feed channel；Described control unit includes reception of wireless signals module, analysis module and output module, described
Display unit includes display screen and alarm；The radio temperature sensor, wireless pressure sensor and gas analyzer difference
With reception of wireless signals module wireless connection, the flow speed control valve, display screen and alarm electrically connect with output module respectively.
Preferably：Described pump-line is arranged on the top of firing chamber.
Preferably：Every layer described of luggage carrier is respectively provided with radio temperature sensor and wireless pressure sensor, and wireless temperature
The position for spending sensor and wireless pressure sensor is arranged in a crossed manner.
Preferably：Pressure-reducing valve is set on described steam line, and the pressure-reducing valve electrically connects with output module.
The utility model has the advantages that：Can comprehensive monitoring firing atmosphere, help clearly to burn till with optimization
Curve, and then strictly control burning process, it is ensured that the quality of porcelain is homogeneous.Specifically, the utility model passes through in luggage carrier
It is upper that multiple radio temperature sensors and wireless pressure sensor are set, firing chamber's temperature and environmental pressure can be monitored multi-facetedly,
Gas in firing chamber is analyzed after pump-line enters filtering cooling chamber processing with gas analyzer, and then control unit will
The data of radio temperature sensor, wireless pressure sensor and gas analyzer collection are depicted as sintering curve, and mark in kiln
The ambient condition of various gases.So be advantageous to control and optimize burning process, if the temperature in kiln with setting be not inconsistent or
Person's kiln gas environment changes, can be controlled by flow speed control valve the flow proportional that be passed through combustion gas and oxygen be adjusted with
Correct.Once severe deviations occur in kiln temperature and gaseous environment, output module order alarm sends alarm, reminds work people
Member carries out examination and maintenance, and it is even dangerous to avoid the occurrence of larger economic loss.
Brief description of the drawings
Fig. 1 is top view of the present utility model；
Fig. 2 is structured flowchart of the present utility model；
Fig. 3 is sectional view of the present utility model.
Embodiment
A kind of gas kiln intelligent monitor system as shown in Figure 1-2, including firing chamber 1, burner 3 and luggage carrier 2, the burner 3
5 to 8 are uniformly arranged along the inwall middle and lower part of firing chamber 1, and the luggage carrier 2 sets 3 to 6 layers, the burner 3 and the outside of firing chamber 1
Steam line 4 connects, and gas pipeline 5, oxygen channel 6 and pressure-reducing valve is set on the steam line 4, combustion gas and oxygen are through toning
Reach after fast valve mixing and burnt at burner 3, air branch pipe 7, the air branch pipe 7 and high-pressure blast are set on the oxygen channel 6
Machine 8 is connected, and the high pressure positive blower 8 connects frequency converter 9, and the rotating speed of high pressure positive blower is adjusted by adjusting frequency converter, and it is defeated to reach regulation
Enter AIR Proportional, adjust the purpose of firing chamber's internal gas composition and air pressure.The gas pipeline 5, oxygen channel 6 and air branch pipe
Flow speed control valve 10 is designed with 7, flow speed control valve can be by controlling output module to act.
Monitoring unit, control unit and display unit with reference to shown in Fig. 1-3, the monitoring unit sense including wireless temperature
Device 11, wireless pressure sensor 12 and gas analyzer 13.The radio temperature sensor 11 and wireless pressure sensor 12 fill
It is located on luggage carrier 2, every layer sets one respectively, position alternating.The gas analyzer 13 connects with filtering cooling chamber 14, institute
Filtering cooling chamber 14 is stated by pump-line 15 with being connected in firing chamber 1, mini fan 16 is provided with the pump-line 15, it is miniature
Blower fan 16 by gas by pump-line 15 from firing chamber be retracted to up to filtering cooling chamber 14 filter cooling after, be communicated to gas analysis
Instrument 13.Described control unit includes reception of wireless signals module, analysis module and output module, and the display unit includes display
Screen and alarm.The radio temperature sensor 11, wireless pressure sensor 12 and gas analyzer 13 respectively with wireless signal
Receiving module wireless connection, the analysis result of gas analyzer 13, the temperature data and wireless pressure of radio temperature sensor 11
Wireless transceiver to control unit signal receiving module, then sends analysis module to the pressure data of sensor 12 in the lump.The tune
Fast valve 10, pressure-reducing valve, display screen and alarm electrically connect with output module respectively, and analysis module is by analysis result by exporting mould
Block is shown in display screen, and when temperature detection value deviates established standardses value, flow speed control valve 10, regulation combustion are controlled by output module
Gas, oxygen supply speed, firepower size is controlled, when pressure value deviates normal setting value, output module control pressure-reducing valve or tune
Fast valve 10 acts, and firing chamber's air pressure is returned normal range (NR), while if Temperature numerical or gas pressure numerical value exceed program setting
Alarming value, alarm will be triggered.
In the present embodiment, automatic monitoring degree is high, and real-time modulability is good, and operating efficiency is high.Kiln can be effectively monitored in real time
Chamber interior gas component ratio, air pressure and state of temperature, and can be real by adjusting meanss such as flow speed control valve 10, pressure-reducing valve, display screens
When adjust corresponding physical and chemical index inside firing chamber, the processing quality of production product, and production safety are ensure that with this.
Claims (4)
1. a kind of gas kiln intelligent monitor system, including firing chamber（1）, burner（3）And luggage carrier（2）, it is characterised in that：The burner
（3）Along firing chamber（1）Inwall middle and lower part is uniformly arranged multiple, the luggage carrier（2）Multilayer, the burner are set（3）With firing chamber（1）
The steam line in outside（4）Connection, the steam line（4）Upper setting gas pipeline（5）And oxygen channel（6）, the oxygen
Pipeline（6）Upper setting air branch pipe（7）, the air branch pipe（7）With high pressure positive blower（8）Connection, the high pressure positive blower（8）Connection
Frequency converter（9）；The gas pipeline（5）, oxygen channel（6）And air branch pipe（7）On be designed with flow speed control valve（10）；
Also include monitoring unit, control unit and display unit, the monitoring unit includes radio temperature sensor（11）, it is wireless
Pressure sensor（12）And gas analyzer（13）；The radio temperature sensor（11）And wireless pressure sensor（12）Carrying
Rack（2）Multiple, the gas analyzer of upper setting（13）With filtering cooling chamber（14）Connection, the filtering cooling chamber（14）It is logical
Cross pump-line（15）With firing chamber（1）Interior connection, the pump-line（15）It is interior to be provided with mini fan（16）；Described control unit
Including reception of wireless signals module, analysis module and output module, the display unit includes display screen and alarm；The nothing
Line temperature sensor（11）, wireless pressure sensor（12）And gas analyzer（13）It is wireless with reception of wireless signals module respectively
Connection, the flow speed control valve（10）, display screen and alarm electrically connect with output module respectively.
2. gas kiln intelligent monitor system according to claim 1, it is characterised in that：Described pump-line（15）It is arranged on
Firing chamber（1）Top.
3. gas kiln intelligent monitor system according to claim 1, it is characterised in that：Described luggage carrier（2）Every layer is all provided with
Put radio temperature sensor（11）And wireless pressure sensor（12）, and radio temperature sensor（11）And wireless pressure sensor
（12）Position it is arranged in a crossed manner.
4. gas kiln intelligent monitor system according to claim 1, it is characterised in that：Described steam line（4）Upper setting
Pressure-reducing valve, the pressure-reducing valve electrically connect with output module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720399350.9U CN206670390U (en) | 2017-04-17 | 2017-04-17 | A kind of gas kiln intelligent monitor system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720399350.9U CN206670390U (en) | 2017-04-17 | 2017-04-17 | A kind of gas kiln intelligent monitor system |
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| Publication Number | Publication Date |
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| CN206670390U true CN206670390U (en) | 2017-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720399350.9U Active CN206670390U (en) | 2017-04-17 | 2017-04-17 | A kind of gas kiln intelligent monitor system |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108489539A (en) * | 2018-03-15 | 2018-09-04 | 芜湖超源力工业设计有限公司 | A kind of Industrial Stoves safety detection device |
| CN108147646B (en) * | 2017-12-24 | 2021-10-08 | 中山市得高行知识产权中心（有限合伙） | Gas supply unit that discharges fume is used in microcrystalline glass preparation |
| CN116067175A (en) * | 2023-03-17 | 2023-05-05 | 湖南经源科技有限公司 | Intelligent monitoring and processing system for roller kiln atmosphere |
-
2017
- 2017-04-17 CN CN201720399350.9U patent/CN206670390U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108147646B (en) * | 2017-12-24 | 2021-10-08 | 中山市得高行知识产权中心（有限合伙） | Gas supply unit that discharges fume is used in microcrystalline glass preparation |
| CN108489539A (en) * | 2018-03-15 | 2018-09-04 | 芜湖超源力工业设计有限公司 | A kind of Industrial Stoves safety detection device |
| CN116067175A (en) * | 2023-03-17 | 2023-05-05 | 湖南经源科技有限公司 | Intelligent monitoring and processing system for roller kiln atmosphere |
| CN116067175B (en) * | 2023-03-17 | 2024-04-26 | 湖南经源科技有限公司 | Intelligent monitoring and processing system for roller kiln atmosphere |
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