CN206663827U - A kind of full-automatic interior solidification high-pressure fiberglass pipe production line - Google Patents
A kind of full-automatic interior solidification high-pressure fiberglass pipe production line Download PDFInfo
- Publication number
- CN206663827U CN206663827U CN201720150176.4U CN201720150176U CN206663827U CN 206663827 U CN206663827 U CN 206663827U CN 201720150176 U CN201720150176 U CN 201720150176U CN 206663827 U CN206663827 U CN 206663827U
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- CN
- China
- Prior art keywords
- pin thread
- production line
- pipeline
- interior solidification
- demoulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model proposes a kind of full-automatic interior solidification high-pressure fiberglass pipe production line, the production line is made up of interior solidification winding system, dismoulding system, transmission system, mill cutting system and pin thread cure system.Interior solidification winding system realizes that the composite in-situ solidifying for having wound or having wound is molded using Electromagnetic Heating core, dismoulding system joins end to end with interior solidification winding system, make the product directly demoulding of curing molding without dismantling core, the communicated system of product after the demoulding is transported to mill cutting system and fixed length cutting, end conical surface grinding and pin thread grinding is carried out to pipeline, and end product completes pin thread solidification by pin thread cure system.The production line can be automatically performed the Wrapping formed whole processes of high-pressure fiberglass pipe, realize that product shifts automatically between each station, without loading and unloading mould, improve production efficiency.
Description
Technical field
The present invention relates to a kind of production method of full-automatic interior solidification high-pressure fiberglass pipe, and in particular to solid in full-automatic
Change high-pressure fiberglass pipe production line.
Background technology
Traditional wind is simple in construction, and automaticity is low, and labor intensity is big, low production efficiency, it is impossible to meets day
The problems such as market demand that benefit increases.Based on fiber winding is theoretical, 6 core production lines are developed, and are automatically performed winding, interior
Solidification, the demoulding, transmission, all molding procedures such as mill is cut, pin thread makes, are greatly enhanced the shaping efficiency of composite body
And quality, labour is reduced, reduces production cost.
CN200910266632.1 discloses technological process and the continuous automatic production of a kind of glass fiber reinforced plastics pipeline production line
Line, the production line include upper mould device, wind, solidification equipment, stripper apparatus and conveying device, with production line bag of the present invention
The system contained is different；Transmitted between the invention wind and solidification equipment by conveying device, the present invention realize winding with it is interior
Solidification is carried out simultaneously, and carries out interior solidify using Electromagnetic Heating core；It is sent to after invention solidification by the second conveying device de-
Mould bases is stripped, and the present invention is directly stripped after solidifying inside, without transmission；The conveying device of the invention includes fixed horizontal
Beam and die cavity, transmission system of the invention include lifting device, transferring arm and transmission track.
CN200510130469.8 discloses a kind of GRP pipe manufacture system of programme-control internal heating curing, bag
Include：Branch frame transmission mechanism, mandrel, therrmodynamic system, sand discharge mechanism, mould emptier, computer control system, the system and the present invention
The system that production line includes is significantly different；The system is solidified by being passed through to mandrel inside in steam progress, and the present invention is using electricity
Magnetic heating core solidifies in carrying out；The present invention after the completion of the demoulding dolly can automatically return to origin, and add feedback regulation and
Warning device, real-time guard can be carried out in the demoulding.
The content of the invention
The purpose of the present invention is the production method for being to improve traditional glass steel conduit, is solved due to manual and semi-automatic life
Low production efficiency caused by production, the problems such as wasting the energy, there is provided it is a kind of it is full-automatic in solidification high-pressure fiberglass pipe production line,
The production line effectively combines interior solidification winding system, dismoulding system, transmission system, mill cutting system and pin thread cure system,
The characteristic of winding process and each system is given full play to, improves production efficiency.
A kind of full-automatic interior solidification high-pressure fiberglass pipe production line, it includes interior solidification winding system, dismoulding system, biography
Send system, mill cutting system and pin thread cure system.
White yarn is drawn from creel, the glue groove full of resin is dipped in, the yellow yarn for being soaked with resin is passed through small
Yarn comb and silk mouth on car, move back and forth with dolly and are wound into three live spindles.Installation electromagnetic heater inside core,
Heating core can be realized to its energization；The winding of two stations of main shaft and dolly and solidification alternately, are solidifying three during work
Another three cores are wound while root pipeline, it is disposable to produce six roots of sensation pipeline, it is automatically performed the winding and solidification to three cores
Process, participated in without artificial.
Pipeline is automatically into demoulding state after solidification, and the demoulding cohesion device on dolly holds pipeline tightly, wrapping machine
Main shaft band moving mandrel, which reversely rotates, separates body and mandrel, from demoulding motor driven dolly on demoulding track to lathe afterbody
Direction is moved, and pipeline is taken off from core, completes the demoulding of product, and subsequent dolly sets back automatically, and enters winding shape
State.All single step actions have corresponding mechanical position limitation to be identified in whole process, the journey if lower step service condition is unsatisfactory for
Sequence is in wait situation all the time.In addition, be also added into the time-out alarm of corresponding step, i.e., it is big when the program stand-by period of every part
When some setting value, the alarm of corresponding part is produced, judge which partly there is a problem with this.
After the completion of the demoulding, pipeline is lifted by lifting device control transferring arm first, then using transferring arm along transmission
Track transmits pipeline to region to be cut, and transferring arm automatically returns to initial position after end of transmission.Then transmitting device
Pipeline is transmitted to treating that mill cuts region along transporting rail.
Shell after mill cutting system will be stripped is fabricated to the pipeline with pin thread, due to the mandrel surface in winding
There is one layer of screw thread, therefore negative thread can be formed at one end after the completion of pipeline winding, the end only needs its is big during mill is cut
Head cutting, the other end not only needs to be cut, it is also necessary to its surface is ground into a taper, in order to the making of pin thread,
Realize the effect that pipeline connects automatically.
After pin thread makes, to be easy to pipeline connection, pin thread gluing, the communicated device of pipeline need to be delivered into
Pin thread need to be solidified with pin thread solidification equipment during product area, pin end be covered with heater, inside heater
For resistance wire, can manual control to the initial time of resistance wire electrified regulation, and when different heating-up temperature sections and heating are set
Between, while realize and solidify in conveying, conveying and hardening time can be controlled simultaneously.
Beneficial effects of the present invention
Interior solidification winding system realizes that winding and interior solidification are carried out simultaneously, improves production efficiency；Demoulding system is by demoulding
Dolly drives pipeline to be separated with core, and adds feedback device and warning device, the security of increased production；Transmission system by
Lifting device, transferring arm, transfer canal cooperate, rather than the transmission of single conveyer belt；Mill cutting system carries out pipe by abrasive cutoff machine
Road is ground, and adds detection means and Cutting Length can be set；The effect of pin thread cure system, should in order to which pipeline is attached
Closely connected between each system of production line, full-automatic production GRP pipe can be achieved, without manually operated, improve production effect
Rate.
Brief description of the drawings
Fig. 1 is the utility model structure diagram.
Solidification winding system 2- demoulding system 3- transmission systems 4- mill cutting system 5- pin thread cure systems 6- in 1-
Interior solidification equipment 7- winds 8- main shafts 9- dollies 10- glue groove 11- silk mouth 12- electromagnetic heaters 13- demouldings dress
Put 14- demoulding track 15- fixing device 16- lifting device 17- transferring arm 18- conveyer 19- detection means 20- mills
Cut machine 21- glue spreading apparatus 22- ring film heating device 23- finished product areas 24- radiators
Embodiment
The yarn of white is passed through into the glue groove full of resin（10）, the yellow yarn for being soaked with resin is then passed through into dolly
（9）On silk mouth（11）, so as to be wound into the main shaft of tri- rotations of A, B, C（8）On, while dolly moves repeatedly in orbit,
So as to complete the winding to three cores, then A, B, C core enter interior solid state, utilize interior solidification equipment（12）Consolidate
Change.It is stripped dolly after solidification to start working, demoulding detailed process is：Cylinder promotes mechanical structure to cause the anterior demoulding of dolly
Cohesion device, which shrinks, comes clamping pipe, stripper apparatus（13）Including cylinder and demoulding motor, cylinder action is to pin core, the demoulding
During beginning, dolly separates with core afterbody, and now cylinder must be opened, and the flexible of the whole cover in dolly top is promoted, in order to de-
Shrink when clamping pipe and dolly conduct are stretched out when mould starts to demoulding track afterbody and be kept completely separate with pipeline, be then stripped motor
Dolly is driven along demoulding track（14）Moved to opposite direction, dolly is set back, into winding state；Radiator（24）For
Reduce temperature caused by Electromagnetic Heating core；Fixing device（15）For swivel joint, for the electromagnetic heater being connected
With the core of rotation；This lathe once can with simultaneously wound three GRP pipes, when A, B, C core enter solid state,
The cylinder on winding dolly is pulled, moves guide comb to core C, D, E positions, C, D, E core sequentially enter winding, solidification, taken off
Mould and playback state, three guides combs are provided with winding dolly, six roots of sensation core is just so completed in this equipment and is twined
Around, solidification and the demoulding course of work two-by-two alternately, the normal production of product is completed；Lifting device（16）Control transferring arm
（17）Pipeline is lifted, then pipeline is transmitted to region to be cut along transporting rail using transferring arm, passed after end of transmission
Arm is sent to automatically return to initial position；Conveyer（18）Pipeline is transmitted to treating that mill cuts region along transporting rail, in order to
Shell after the demoulding is fabricated to the pipeline with pin thread, grinding the detailed process cut is：Pipeline is transported by conveyer
To Mo Qie areas, pipeline indulges roller to realize that longitudinal direction is movable and rotates by barrel roll, and both ends respectively have one to grab below pipeline
Hand, pipeline is moved forward and backward to realize, when pipeline moves, indulge roller supporting pipeline, barrel roll is below, when pipeline is inserted by handgrip
When entering cutting or grinding core main shaft, the barrel roll of supporting pipeline rotation rises, and indulges roller and declines, before the two alternately realizes the longitudinal direction of pipeline
After move and rotate, pass through detection means（19）, make abrasive cutoff machine（20）Precisely cutting and grinding, mill are carried out according to set length
After the completion of cutting, pipeline is delivered to finished product area in conveyer（23）During utilize ring film heating device（22）Cover pipeline cone
Simultaneously use glue spreading apparatus in face end（21）Carry out adding glue, be resistance inside ring film heating device so as to complete pin thread making and solidification
Silk, can manual control to the initial time of resistance wire electrified regulation, and different heating-up temperature sections and heat time are set, realized
Convey and solidify simultaneously, save the plenty of time.
Claims (6)
1. a kind of full-automatic interior solidification high-pressure fiberglass pipe production line, the production line is by interior solidification winding system（1）, the demoulding system
System（2）, transmission system（3）, mill cutting system（4）With pin thread cure system（5）Composition, specific production procedure are as follows：
First by interior solidification winding system（1）Pipeline is wound and solidified, then by dismoulding system（2）Carry out to pipeline
The demoulding, communicated system（3）It is sent to mill cutting system（4）It is processed, pin thread cure system is utilized after mill cuts end（5）
Pin thread is made, finally proceeds to finished product area.
2. full-automatic interior solidification high-pressure fiberglass pipe production line according to claim 1, it is characterised in that described interior solid
Change winding system（1）By interior solidification equipment（6）And wind（7）Composition, the wind（7）By main shaft（8）, dolly
（9）, glue groove（10）, silk mouth（11）Composition, the interior solidification equipment（6）By electromagnetic heater（12）And radiator（24）Group
Into main shaft during, work（8）With dolly（9）Two stations alternately wind and solidified, also can four or six stations alternately enter
OK.
3. full-automatic interior solidification high-pressure fiberglass pipe production line according to claim 1, it is characterised in that the demoulding
System（2）By stripper apparatus（13）, the demoulding track（14）And fixing device（15）Composition;Dismoulding system（2）Wound with interior solidification
System（1）Join end to end, the product of curing molding can be directly stripped without dismantling core, after the completion of the demoulding, be stripped dolly（9）
Origin can be automatically returned to;In knockout course, all single step actions have corresponding mechanical position limitation to be identified, if being unsatisfactory for lower step
Then program is in wait situation to service condition all the time, and the time-out for being also added into corresponding step in addition is alarmed to judge which partly goes out
Problem is showed.
4. full-automatic interior solidification high-pressure fiberglass pipe production line according to claim 1, it is characterised in that the transmission
System is by lifting device（16）, transferring arm（17）And conveyer（18）Composition.
5. according to the full-automatic interior solidification high-pressure fiberglass pipe production line described in claim 1, it is characterised in that the mill, which is cut, is
System（4）By detection means（19）And abrasive cutoff machine（20）Composition;Grind cutting system（4）Pass through conveyer（18）Pipeline feeding mill is cut
Processing stations and by abrasive cutoff machine（20）Fixed length cutting, end conical surface grinding and pin thread grinding are carried out to pipeline;Settable cutting
Length, pass through detection means（19）Abrasive cutoff machine is utilized after detection length（20）Cut;Abrasive cutoff machine（20）Can automatic conversion mill
Head and cutter, fine cut and grinding core are carried out to pipeline.
6. according to the full-automatic interior solidification high-pressure fiberglass pipe production line described in claim 1, it is characterised in that the pin thread
Cure system（5）By glue spreading apparatus（21）, ring film heating device（22）And conveyer（18）Composition;After the completion of mill is cut, in pipe
Road is sent to finished product area（23）While complete making to pin thread;Utilize ring film heating device（22）Cover conical surface end and profit
Use glue spreading apparatus（21）Add glue and carry out pin thread making, pipeline is then sent to finished product area（23）Packed;Using glass
Steel conduit pin thread curing process, which is realized, to be conveyed and solidifies simultaneously to pin thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720150176.4U CN206663827U (en) | 2017-02-20 | 2017-02-20 | A kind of full-automatic interior solidification high-pressure fiberglass pipe production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720150176.4U CN206663827U (en) | 2017-02-20 | 2017-02-20 | A kind of full-automatic interior solidification high-pressure fiberglass pipe production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206663827U true CN206663827U (en) | 2017-11-24 |
Family
ID=60379126
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720150176.4U Expired - Fee Related CN206663827U (en) | 2017-02-20 | 2017-02-20 | A kind of full-automatic interior solidification high-pressure fiberglass pipe production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN206663827U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116476412A (en) * | 2023-06-20 | 2023-07-25 | 北京玻钢院复合材料有限公司 | Spiral pultrusion device for composite material |
-
2017
- 2017-02-20 CN CN201720150176.4U patent/CN206663827U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116476412A (en) * | 2023-06-20 | 2023-07-25 | 北京玻钢院复合材料有限公司 | Spiral pultrusion device for composite material |
| CN116476412B (en) * | 2023-06-20 | 2023-09-15 | 北京玻钢院复合材料有限公司 | Spiral pultrusion device for composite material |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171124 Termination date: 20190220 |