CN206661444U - Filament plastic coated fly net production electrostatic precipitation system - Google Patents
Filament plastic coated fly net production electrostatic precipitation system Download PDFInfo
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- CN206661444U CN206661444U CN201720259447.XU CN201720259447U CN206661444U CN 206661444 U CN206661444 U CN 206661444U CN 201720259447 U CN201720259447 U CN 201720259447U CN 206661444 U CN206661444 U CN 206661444U
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- fly net
- plastic coated
- electrostatic precipitation
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Abstract
The utility model provides a kind of filament plastic coated fly net production electrostatic precipitation system.The filament plastic coated fly net production electrostatic precipitation system includes smoke inlet, heat exchanger, industrial smog dust collector and the exhanst gas outlet being sequentially connected, the industrial smog dust collector includes cathode needle and anode tube, and the cathode needle is located at the anode tube axis center position.Electrostatic precipitator is applied in the production of filament plastic coated fly net by filament plastic coated fly net production electrostatic precipitation system of the present utility model, by caused waste gas purification in plastic-coated yarn and window screening sizing, filament plastic coated fly net is produced energy-saving and emission-reduction, low-carbon environment-friendly.
Description
Technical field
Filament plastic coated fly net production equipment field is the utility model is related to, more particularly to a kind of filament plastic coated fly net life
Production electrostatic precipitation system.
Background technology
The master operation that production filament plastic coated window screening produces waste gas has two, when plastic-coated yarn production process, second, window screening
Shaping process, is the country-driven low-carbon of active response, environmental protection policy, and company determines newly upper a set of advanced industrial staticelectricity in the country
Formula fume cleaning equipment system.
Plastic-coated yarn production process:Plastic-coated process VOC produces process and coats plasticizer by glass fiber yarn, and primary raw material is
PVC, DINP, epoxidized soybean oil, calcium carbonate, solvent or diluent etc. form, in caused organic flue gas mainly with containing DOP, DINP, DOA,
ESO etc., it is made through 200 degree of high-temperature bakings of coating machine, flue gas caused by high temperature cools through subcooled water, high-pressure electrostatic Adsorption
Contained VOC compositions centralized recovery reuse again in flue gas.
Filament plastic coated window screening shaping process:It is that window is made by loom in filament plastic coated yarn that shaping process VOC, which produces process,
After yarn fabric, by 180 degree high temperature caused flue gas in plastic-coated yarn fixation procedure, cool through subcooled water, high-pressure electrostatic is inhaled
Contained VOC compositions centralized recovery reuse again in attached removal flue gas.
Utility model content
In order to solve existing filament plastic coated yarn in exhaust emission environment, the technology that can not be recycled caused by production process
Problem, the utility model provide a kind of taking-up flue gas waste gas and can reclaim the filament plastic coated fly net production electrostatic of useful component
Dust pelletizing system.
The flue gas that filament plastic coated fly net production electrostatic precipitation system provided by the utility model includes being sequentially connected enters
Mouth, heat exchanger, industrial smog dust collector and exhanst gas outlet, the industrial smog dust collector includes cathode needle and anode tube, described
Cathode needle is located at the anode tube axis center position.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The industrial smog dust collector also includes fume cleaning casing, automatic spray fire plant and oil collection barrel, the cathode needle and institute
To state anode tube and be located at the fume cleaning casing, the oil collection barrel is connected with the anode tube and the fume cleaning casing,
The automatic spray fire plant is connected with the fume cleaning casing.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The automatic spray fire plant includes extinguishing pipe and ball valve switch, and the ball valve switch is located at the extinguishing pipe, the fire-fighting
Pipe is connected with the fume cleaning casing.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The heat exchanger includes high-frequency welding finned tube, water inlet pipe, water pump, heat exchange switch and outlet pipe, the high-frequency welding finned tube
Located at the heat exchanger, the water inlet pipe and outlet pipe connection, and be connected with the heat exchanger, the water pump is located at institute
Water inlet pipe is stated, the heat exchange switch is located at the water inlet pipe.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The smoke inlet includes preceding fire resisting damper, and the preceding fire resisting damper is located at the smoke inlet.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The smoke inlet also includes inlet air reducing, and the inlet air reducing both ends connect with the preceding fire resisting damper and the heat exchanger respectively
Connect.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The exhanst gas outlet includes rear fire resisting damper and air-out reducing, and the rear fire resisting damper is located at the exhanst gas outlet, the air-out reducing
Both ends are connected with the rear fire resisting damper and the industrial smog dust collector respectively.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The filament plastic coated fly net production also includes the integrated electric cabinet of control with electrostatic precipitation system, the integrated control electricity cabinet with it is described
Heat exchanger and industrial smog dust collector connection, it is described integrated to control electricity cabinet as power supply and control system and main frame separate type collection
Into the electric cabinet of control.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The industrial smog dust collector also includes maintenance door, and the maintenance door is located at the industrial smog dust collector, and the maintenance door is
Automotive hinge hasp and refrigerator type sealed type maintenance door.
In a kind of preferred embodiment of filament plastic coated fly net production electrostatic precipitation system provided by the utility model,
The cathode needle and the anode tube are stainless steel, and the cathode needle is double-side fastening structure, the anode tube and institute
Cathode needle quantity is stated to be multiple, multiple anode tubes are cylinder honeycomb structure.
Filament plastic coated fly net production of the present utility model is with the technological process of electrostatic precipitation system:
The oil-containing high-temperature flue gas come out from baking oven, delivers into cooler by smoke pipe, passes through heat exchange method
Flue-gas temperature is down to less than 40 DEG C, enters back into industrial Smoke Filter equipment.It is exhausted in flue gas in the presence of high-pressure electrostatic
Most of oil content is filtered out (filter element purifying rate more than 95%), collects the oil recovery to get off and flows into oil storage barrel or oil storage tank
In, finally by air-introduced machine exhausting qualified discharge, hence it is evident that improve workshop inorganization fume emission situation.
Relative to prior art, filament plastic coated fly net production of the present utility model electrostatic precipitation system has following
Beneficial effect:
Oil flue waste gas is handled using electrostatic precipitator system, the particulate matter and volatility gone using electric field force in fume eliminating is had
Machine material.Its basic process includes gas molecule ionization, mist of oil charging particle, charged particle under electric field force effect to the sun
Pole pipe is moved, and is finally reached pole plate, so as to reach the purpose that pole plate is separated and cleared up with gas.It is net using industrial smoke
Makeup is put, and by optimization design and reasonable disposition, can obtain higher cooking fume-collecting efficiency, electrostatic precipitator technology is to sub-micron
Particulate matter has very high arresting efficiency, can effectively remove trickle oil mist particles, while caused smelly in process gas discharge
Removal of the oxygen for smell also has certain effect waste gas clearance to reach 95%, and visible emissions thing can almost be completely eliminated,
And smell can be made to be wholly absent or substantially reduce, it is attached to oil droplet on electrode and collecting plate and enters collector through pipeline, reclaims
After can reuse or sale.
Because the diameter of electronics is very small, its particle diameter order of magnitude more much smaller than the particle diameter of soot particles.And in electric field
The density of electronics is very high (can reach the order of magnitude to 100,000,000/cm3), it may be said that omnipresent.The soot particles of place in the electric field are very
Easily by electron capture (i.e. charged), soot particles in the electric field charged is the inevitable phenomenon for following certain mechanism, rather than
Simply once in a while caused by collision.Theoretically analyze:Including electric-field charge and diffusional charging.Electric-field charge is due to oil smoke grain
The relative dielectric constant of son is more than 1, and the power line around soot particles changes in the electric field, makes power line and soot particles
Surface is intersected, and the ion moved along power line is inevitable to be collided with soot particles and electric charge is transmitted into soot particles;Diffusional charging
It is that ion spreads because of warm-up movement in atmosphere, electric image power is produced when close to grit and is attracted each other and charged.
The design of electric field makes the movement velocity of soot particles relatively low, just can typically make on soot particles lotus in several seconds in zero point
Enough electric charges, charged particle in the electric field can be by the effects of electric field force (Coulomb force), the result is that soot particles are adsorbed
Onto anode.Therefore the fume eliminating rate of electric fume eliminating is very high, and especially suitable for catching that particle diameter is smaller and lighter in weight
Soot particles.In electrostatic oil fume cleaning equipment, electrical power is primarily used to launching electronics and promotes soot particles, with air
Effect is nearly free from, therefore the energy consumption of electrostatic field is smaller.And the resistance of oil fume eliminator is also smaller, without larger using pressure
Blower fan.Therefore the total energy consumption of equipment is small compared with other fume eliminating modes.
The industrial smog dust collector casing uses integral structure, effectively prevents the seepage of oil;Built-in wire casing structure, prevent
The waste oil that non-return is received flows into wire casing and corrodes electric wire and cause potential safety hazard;Maintenance door uses automotive hinge and hasp and refrigerator type
Sealing Technology, improve equipment sealing property, reduce equipment and leak out more than 15%, solve equipment maintenance door in use
Air leakage phenomena;Function of power failure when opening door, use are safer;The structure separated using electrical equipment with main frame, the heavy burden of maintenance door is reduced, is made
Maintenance door will not deform during long-term use, it also avoid influence of the high temperature to electrical appliance part of main frame;Simultaneously daily
It is more convenient safer in use.
The technical pattern that the integrated control electricity cabinet is separated using power supply and control system with main frame, avoids steam, oil
Dirty, smog enters electric cabinet and causes the damage of electrical appliance part, it also avoid the high temperature of main frame and influences electric property.
The cathode needle and the anode tube are all steel material, it is ensured that the power output of equipment is most powerful, uses the longevity
Life 10 years;Cathode needle double-side fastening:Cathode needle will not occur during long-term use and deviate anode canister center and guiding discharge;
And the clean and maintenance cycle more than 35% is improved, cathode needle need not be readjusted after clean and maintenance, reduces troublesome maintenance;Anode canister
The extension length grown using 330mm, is increased effective filtration area, makes the more powerful treatment effect of output more preferable;Using cylinder honeybee
Nest architecture, make power output uniform, every nook and cranny is attained by most strong power output, and flue gas is from every nook and cranny by can be by
Effective purification.
Heat exchanger uses high-frequency welding finned tube, improves heat exchange efficiency 26%;Using automotive hinge and hasp and refrigerator
The Sealing Technology of formula, make equipment leak out probability reduction, heat transfer effect improve;Four flow periodical feedings, play cooling water maximum
Heat exchange acts on, and heat transfer effect is more preferably under equal water;And effectively reduce finned tube internal incrustation.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described, it should be apparent that, drawings in the following description are only some realities of the present utility model
Example is applied, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these accompanying drawings
Other accompanying drawings are obtained, wherein:
Fig. 1 is the knot of the preferred embodiment of filament plastic coated fly net production electrostatic precipitation system one provided by the utility model
Structure schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only part of the embodiment of the present utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The all other embodiment obtained, belong to the scope of the utility model protection.
Referring to Fig. 1, it is that filament plastic coated fly net production electrostatic precipitation system one provided by the utility model is preferably real
Apply the structural representation of example.
The filament plastic coated fly net production electrostatic precipitation system 1 includes smoke inlet 11, the heat exchanger being sequentially connected
12nd, industrial smog dust collector 13, exhanst gas outlet 14 and it is connected respectively with the heat exchanger 12 and the industrial smog dust collector 13
Integrated control electricity cabinet 15.
The industrial smog dust collector 13 includes cathode needle 131, anode tube 132, fume cleaning casing 133, automatic spray
Fire plant 134, oil collection barrel 135 and maintenance door (not marked in figure).The cathode needle 131 is located in the axle of anode tube 132
Heart position.The cathode needle 131 and the anode tube 132 are located at the fume cleaning casing 133, the oil collection barrel 135 with
The anode tube 132 and the fume cleaning casing 133 connect, the automatic spray fire plant 134 and the fume cleaning
Casing 133 connects.The maintenance door (not marked in figure) is located at the industrial smog dust collector 13, and the maintenance door is (in figure not
Mark) it is automotive hinge hasp and refrigerator type sealed type maintenance door.The cathode needle 131 and the anode tube 132 are stainless
Steel material, the cathode needle 131 are double-side fastening structure, the anode tube 132 and the quantity of the cathode needle 131 be it is multiple, it is more
The individual anode tube 132 is cylinder honeycomb structure.
The automatic spray fire plant 134 includes extinguishing pipe 1341 and ball valve switch 1342.The ball valve switch 1342
Located at the extinguishing pipe 1341, the extinguishing pipe 1341 is connected with the fume cleaning casing 133.
The heat exchanger 12 includes high-frequency welding finned tube 121, water inlet pipe 122, water pump 123, heat exchange switch 124 and water outlet
Pipe 125.The high-frequency welding finned tube 121 is located at the heat exchanger 12, and the water inlet pipe 122 and the outlet pipe 125 connect,
And be connected with the heat exchanger 12, the water pump 123 is located at the water inlet pipe 122, and the heat exchange switch 124 enters described in
Water pipe 122.
The smoke inlet 11 includes preceding fire resisting damper 111 and inlet air reducing 112.The preceding fire resisting damper 111 is located at the cigarette
Gas entrance 11.The both ends of inlet air reducing 112 are connected with the preceding fire resisting damper 111 and the heat exchanger 12 respectively.
The exhanst gas outlet 14 includes rear fire resisting damper 141 and air-out reducing 142.Fire resisting damper 141 is located at the cigarette after described
Gas outlet 14, the both ends of air-out reducing 142 are connected with the rear fire resisting damper 141 and the industrial smog dust collector 13 respectively.
The integrated control electricity cabinet 15 is power supply and control system and the integrated electric cabinet of control of main frame separate type.
Filament plastic coated fly net production of the present utility model is with the technological process of electrostatic precipitation system:
The oil-containing high-temperature flue gas come out from baking oven, heat exchanger 12 is delivered into by smoke pipe, by heat exchange side
Flue-gas temperature is down to less than 40 DEG C by formula, enters back into the industrial smog dust collector 13.In the presence of high-pressure electrostatic, in flue gas
Most oil contents be filtered out (filter element purifying rate more than 95%), collect the oil recovery that gets off and flow into the oil collection barrel
In 135, finally by air-introduced machine exhausting qualified discharge, hence it is evident that improve workshop inorganization fume emission situation.
Filament plastic coated fly net production electrostatic precipitation system of the present utility model has following beneficial effect:
Oil flue waste gas is handled using electrostatic precipitator system, the particulate matter and volatility gone using electric field force in fume eliminating is had
Machine material.Its basic process includes gas molecule ionization, mist of oil charging particle, charged particle under electric field force effect to the sun
Pole pipe is moved, and is finally reached pole plate, so as to reach the purpose that pole plate is separated and cleared up with gas.It is net using industrial smoke
Makeup is put, and by optimization design and reasonable disposition, can obtain higher cooking fume-collecting efficiency, electrostatic precipitator technology is to sub-micron
Particulate matter has very high arresting efficiency, can effectively remove trickle oil mist particles, while caused smelly in process gas discharge
Removal of the oxygen for smell also has certain effect waste gas clearance to reach 95%, and visible emissions thing can almost be completely eliminated,
And smell can be made to be wholly absent or substantially reduce, it is attached to oil droplet on electrode and collecting plate and enters collector through pipeline, reclaims
After can reuse or sale.
Because the diameter of electronics is very small, its particle diameter order of magnitude more much smaller than the particle diameter of soot particles.And in electric field
The density of electronics is very high (can reach the order of magnitude to 100,000,000/cm3), it may be said that omnipresent.The soot particles of place in the electric field are very
Easily by electron capture (i.e. charged), soot particles in the electric field charged is the inevitable phenomenon for following certain mechanism, rather than
Simply once in a while caused by collision.Theoretically analyze:Including electric-field charge and diffusional charging.Electric-field charge is due to oil smoke grain
The relative dielectric constant of son is more than 1, and the power line around soot particles changes in the electric field, makes power line and soot particles
Surface is intersected, and the ion moved along power line is inevitable to be collided with soot particles and electric charge is transmitted into soot particles;Diffusional charging
It is that ion spreads because of warm-up movement in atmosphere, electric image power is produced when close to grit and is attracted each other and charged.
The design of electric field makes the movement velocity of soot particles relatively low, just can typically make on soot particles lotus in several seconds in zero point
Enough electric charges, charged particle in the electric field can be by the effects of electric field force (Coulomb force), the result is that soot particles are adsorbed
Onto anode.Therefore the fume eliminating rate of electric fume eliminating is very high, and especially suitable for catching that particle diameter is smaller and lighter in weight
Soot particles.In electrostatic oil fume cleaning equipment, electrical power is primarily used to launching electronics and promotes soot particles, with air
Effect is nearly free from, therefore the energy consumption of electrostatic field is smaller.And the resistance of oil fume eliminator is also smaller, without larger using pressure
Blower fan.Therefore the total energy consumption of equipment is small compared with other fume eliminating modes.
The shell of industrial smog dust collector machine 13 uses integral structure, effectively prevents the seepage of oil;Built-in wire casing structure,
Prevent the waste oil of recovery from flowing into wire casing and corroding electric wire and cause potential safety hazard;Maintenance door (not marked in figure) using automotive hinge and
The Sealing Technology of hasp and refrigerator type, equipment sealing property is improved, reduce equipment and leak out more than 15%, solving equipment makes
The maintenance door air leakage phenomena during;Function of power failure when opening door, use are safer;The structure separated using electrical equipment with main frame, reduce
The heavy burden of maintenance door, maintenance door is not deformed during long-term use, it also avoid the high temperature of main frame to electrical appliance part
Influence;It is simultaneously more convenient safer in routine use.
The technical pattern that the integrated control electricity cabinet 15 is separated using power supply and control system with main frame, avoid steam,
Greasy dirt, smog enter electric cabinet and cause the damage of electrical appliance part, it also avoid the high temperature of main frame and influence electric property.
The cathode needle 131 and the anode tube 132 are all steel material, it is ensured that the power output of equipment is most powerful,
Service life 10 years;Cathode needle double-side fastening:Will not occur during long-term use cathode needle 131 deviate anode canister center and
Guiding discharge;And the clean and maintenance cycle more than 35% is improved, cathode needle need not be readjusted after clean and maintenance, reduces and safeguards fiber crops
It is tired;Anode tube 132 is increased effective filtration area, is made the more powerful treatment effect of output more using the extension length of 330mm length
It is good;Using cylinder honeycomb structure, make power output uniform, every nook and cranny is attained by most strong power output, and flue gas is from each
Corner is by can effectively be purified.
Heat exchanger 12 uses high-frequency welding finned tube, improves heat exchange efficiency 26%;Using automotive hinge and hasp, Yi Jileng
Cabinet type Sealing Technology, make equipment leak out probability reduction, heat transfer effect improve;Four flow periodical feedings, it is maximum to play cooling water
Heat exchange effect, heat transfer effect is more preferably under equal water;And effectively reduce finned tube internal incrustation.
Embodiment of the present utility model is the foregoing is only, not thereby limits the scope of the claims of the present utility model, it is every
The equivalent structure or equivalent flow conversion made using the utility model specification and accompanying drawing content, or be directly or indirectly used in
Other related technical fields, are similarly included in scope of patent protection of the present utility model.
Claims (10)
- A kind of 1. filament plastic coated fly net production electrostatic precipitation system, it is characterised in that including be sequentially connected smoke inlet, Heat exchanger, industrial smog dust collector and exhanst gas outlet, the industrial smog dust collector include cathode needle and anode tube, the negative electrode Pin is located at the anode tube axis center position.
- 2. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that the industry Smog deduster also includes fume cleaning casing, automatic spray fire plant and oil collection barrel, the cathode needle and the anode tube The fume cleaning casing is located at, the oil collection barrel is connected with the anode tube and the fume cleaning casing, described automatic Spray fire plant is connected with the fume cleaning casing.
- 3. filament plastic coated fly net production electrostatic precipitation system according to claim 2, it is characterised in that described automatic Spray fire plant includes extinguishing pipe and ball valve switch, and the ball valve switch is located at the extinguishing pipe, the extinguishing pipe with it is described Fume cleaning casing connects.
- 4. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that the heat exchange Device includes high-frequency welding finned tube, water inlet pipe, water pump, heat exchange switch and outlet pipe, and the high-frequency welding finned tube is located at described Heat exchanger, the water inlet pipe and outlet pipe connection, and be connected with the heat exchanger, the water pump is located at the water inlet Pipe, the heat exchange switch are located at the water inlet pipe.
- 5. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that the flue gas Entrance includes preceding fire resisting damper, and the preceding fire resisting damper is located at the smoke inlet.
- 6. filament plastic coated fly net production electrostatic precipitation system according to claim 5, it is characterised in that the flue gas Entrance also includes inlet air reducing, and the inlet air reducing both ends are connected with the preceding fire resisting damper and the heat exchanger respectively.
- 7. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that the flue gas Outlet includes rear fire resisting damper and air-out reducing, and the rear fire resisting damper is located at the exhanst gas outlet, the air-out reducing both ends difference It is connected with the rear fire resisting damper and the industrial smog dust collector.
- 8. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that the monofilament The production of plastic-coated fly net also includes the integrated electric cabinet of control with electrostatic precipitation system, the integrated control electricity cabinet and the heat exchanger and Industrial smog dust collector connection, it is described integrated to control electricity cabinet as power supply and control system and the integrated control electricity of main frame separate type Cabinet.
- 9. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that the industry Smog deduster also includes maintenance door, and the maintenance door is located at the industrial smog dust collector, and the maintenance door is automotive hinge Hasp and refrigerator type sealed type maintenance door.
- 10. filament plastic coated fly net production electrostatic precipitation system according to claim 1, it is characterised in that described the moon Pole pin and the anode tube are stainless steel, and the cathode needle is double-side fastening structure, the anode tube and the negative electrode Pin quantity is multiple, and multiple anode tubes are cylinder honeycomb structure.
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CN201720259447.XU CN206661444U (en) | 2017-03-16 | 2017-03-16 | Filament plastic coated fly net production electrostatic precipitation system |
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CN201720259447.XU CN206661444U (en) | 2017-03-16 | 2017-03-16 | Filament plastic coated fly net production electrostatic precipitation system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2020083226A1 (en) * | 2018-10-22 | 2020-04-30 | 上海必修福企业管理有限公司 | Exhaust treatment system and method |
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2017
- 2017-03-16 CN CN201720259447.XU patent/CN206661444U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020083226A1 (en) * | 2018-10-22 | 2020-04-30 | 上海必修福企业管理有限公司 | Exhaust treatment system and method |
WO2020083203A1 (en) * | 2018-10-22 | 2020-04-30 | 上海必修福企业管理有限公司 | Exhaust treatment system and method |
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