CN206658316U - A kind of LED daylight lamp glass tube automatic paper-conveying machine - Google Patents
A kind of LED daylight lamp glass tube automatic paper-conveying machine Download PDFInfo
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- CN206658316U CN206658316U CN201720234945.9U CN201720234945U CN206658316U CN 206658316 U CN206658316 U CN 206658316U CN 201720234945 U CN201720234945 U CN 201720234945U CN 206658316 U CN206658316 U CN 206658316U
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- paper
- fluorescent tube
- crawler belt
- daylight lamp
- cooling
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Abstract
It the utility model is related to a kind of LED daylight lamp glass tube automatic paper-conveying machine,Including wearing mechanism of paper and fluorescent tube feed mechanism,The mechanism of paper of wearing wears mechanism of paper including some sons being parallel to each other,The son wears mechanism of paper includes paper feed roll successively according to sheet transport direction,Deviation correction mechanism,Heat mould,Drive,Cool down mould and blanking mechanism,The fluorescent tube feed mechanism includes fluorescent tube material bin,The fluorescent tube material bin side is provided with the transmission crawler belt for exporting fluorescent tube one by one,The inner side of the transmission crawler belt corresponds to the outlet of blanking mechanism,Several are provided with the outside of the transmission crawler belt and exports one-to-one correlation fibre optical sensor with blanking mechanism,The end face import of fluorescent tube on the transmission crawler belt and the outlet of blanking mechanism correspond,The transmission crawler belt is driven by Serve Motor Control,The reducing motor,Servomotor and punching cylinder and a PLC control connect.
Description
Technical field
LED pipe fitting processing unit (plant) is the utility model is related to, particularly a kind of LED daylight lamp glass tube automatic paper-conveying
Machine.
Background technology
At present, from the point of view of according to the sales volume of LED lamp tube manufacturing company, artificial manual production amount can not meet completely
With the demand in supply market.Operating efficiency is improved, the raising of output has become LED lamp tube manufacturing company and compeled at present in eyebrow
The scheme of eyelash.Paper that high labour cost is worn relative to manpower, machine substitute human labor has become LED lamp tube manufacturing company overriding concern
An effective scheme.Machine handing compares for labor management, is not only the reduction of expense, or artificial system of attendance pipe
Difficulty in reason reduces, the raising in even more overall production procedure efficiency.
Utility model content
The utility model then provides accurately to be aligned and wears paper, reach to solve the technical problem mentioned in background technology
To a kind of LED daylight lamp glass tube automatic paper-conveying machine of automatic paper-conveying.
In order to solve the above technical problems, the utility model uses following technical scheme：
A kind of LED daylight lamp glass tube automatic paper-conveying machine, it is characterised in that：Including wearing mechanism of paper and fluorescent tube feed mechanism,
The mechanism of paper of wearing wears mechanism of paper including some sons being parallel to each other, and the son wears mechanism of paper according to sheet transport direction successively
Including paper feed roll, deviation correction mechanism, heating mould, drive, cooling mould and blanking mechanism, the fluorescent tube feeder
Structure includes fluorescent tube material bin, and the fluorescent tube material bin side is provided with the transmission crawler belt for exporting fluorescent tube one by one, the transmission crawler belt
Inner side correspond to the outlet of blanking mechanism, it is one-to-one right with blanking mechanism outlet that several are provided with the outside of the transmission crawler belt
Formula fibre optical sensor is penetrated, the end face import for transmitting the fluorescent tube on crawler belt and the outlet of blanking mechanism correspond, described complete
The drive that portion's wears mechanism of paper is driven by a concentric shafts by reducing motor, and the transmission crawler belt is driven by Serve Motor Control
Dynamic, the blanking mechanism is by punching cylinder drive actions, the reducing motor, servomotor and punching cylinder and a PLC
Controller control connection, the correlation fibre optical sensor are connected with PLC data.
The heating mould includes a heated seats, and a deviation correction mechanism with sub- chart driving mechanism is provided with the heated seats
Outgoing position correspondingly heats through hole, and the paper of the deviation correction mechanism output, which enters in heating through hole, to be heated and softened, described to add
The diameter of heat through-hole is more than paper width, and the heated seats that all sons wear mechanism of paper form a unitarily formed total heated seats, described
Total heated seats are heated by several electrothermal tubes, and the electrothermal tube carries out temperature control by temperature controller.
It is described cooling mould include a refrigerating seat, be provided with the refrigerating seat one it is defeated with the drive of sub- chart driving mechanism
Cooling and shaping through hole corresponding to out position, the paper output of drive lower section paper feed are cooled down into cooling and shaping through hole
Sizing, the internal diameter of the cooling and shaping through hole are equal to or less than the internal diameter of fluorescent tube, and the refrigerating seat that all sons wear mechanism of paper is formed
Total refrigerating seat of one entirety, total refrigerating seat inside hollow out are passed through circulating water by water pump.
The transmission crawler belt is provided with the equidistant neck for being used to place fluorescent tube of a row, and the spacing between adjacent neck is equal to
Spacing between adjacent blanking mechanism outlet.
The blanking mechanism includes a punching passage being used for by paper after shaping, the top being punched in passage
Provided with a cutting knife being punched downwards by the driving of punching cylinder.
The drive is set along paper transport direction, the lower section of the drive by paper, the reducing motor
Bearing inner sleeve fills encoder.
The deviation correction mechanism includes a correction passage, and the top of the correction passage is provided with a correction laterally set
Crosspiece block, it is described correction passage in pass through paper.
The internal diameter of the cooling and shaping through hole is the value of the half to 2/3rds of fluorescent tube internal diameter.
The utility model is also directed to the present apparatus simultaneously, there is provided a kind of LED daylight lamp glass tube automatic paper-conveying method, it is described
Method comprises the following steps：
A, fluorescent tube is aligned, and fluorescent tube is arranged in fluorescent tube material bin, exported by transmission crawler belt, transmits the medial surface of crawler belt, i.e.,
Fluorescent tube medial surface is paper approaching side, and correlation fibre optical sensor is set on the outside of transmission crawler belt, when correlation fibre optical sensor is examined
When measuring fluorescent tube and being aligned completely with paper, the stopping action of transmission crawler belt；
B, upper paper, LED inner tube layer paper is loaded into paper feed roll, LED inner tube layer paper is made by paper feed roll
Horizontal output is arrived, and LED inner tube layer paper is rectified a deviation by level enters heating mould；
C, heat, LED inner tube layer paper is entered in the heating through hole of heating mould, is carried out heating softening, is passed through temperature control
Instrument carries out temperature control, by controlling paper to advance by the drive of motor control, actually to control the heat time, then heats
The paper finished is driven by drive and exported；
D, cooling and shaping, paper deliver to cooling mould by drive, into the cooling through hole of cooling mould, pass through cooling
Mould inside recirculated water realizes water cooling, continues to control output by drive；
E, paper punching is worn, drive control paper advances, starts to wear paper, the distance advanced by drive control paper, when
When paper is worn paper and finished, it is arranged on the blanking mechanism above fluorescent tube medial surface and paper is punched；
F, finished product exports, and transmission crawler belt restarting, the fluorescent tube worn after paper is exported.
The motor of wherein described step B, step C and the drive in step D is controlled by PLC, and the transmission is carried out
Band is equally controlled by PLC, realizes temporal control.
Manufacture method adapting device of the present utility model is operated, the beneficial effects of the utility model：1. one man operation,
Cost of labor is reduced, 2. wear paper, sleeve pipe, and punching accomplishs without any letup, and improve production efficiency, 3. can be carried out according to the product of different size
That changes and set various criterion wears paper length, and 4. motor speeds and paper delivery speed are adjustable, conveniently adapts to different qualifications
Operating personnel, 5.PLC controllers are precisely controlled the punching time, ensure that cut out portion is perfect clean and tidy, the control of 6. encoder connecting shafts, protect
Demonstrate,proving the length of each paper delivery can definitely be consistent, and 7. prolonged holding working conditions, want for artificial, machine
Equipment does not have artificial tired sense, can ensure the stability of work for a long time.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Referring to Fig. 1, the utility model provides a kind of LED daylight lamp glass tube automatic paper-conveying machine, it is characterised in that：Including
Mechanism of paper 1 and fluorescent tube feed mechanism 2 are worn, the mechanism of paper of wearing wears mechanism of paper 3 including some sons being parallel to each other, and the son is worn
Mechanism of paper 3 includes paper feed roll 4, deviation correction mechanism 5, heating mould 6, drive 7, cooling according to sheet transport direction successively
Mould 8 and blanking mechanism 9, the fluorescent tube feed mechanism 2 include fluorescent tube material bin 10, and the side of fluorescent tube material bin 10 is provided with
The transmission crawler belt 11 that fluorescent tube 14 is exported one by one, the inner side of the transmission crawler belt 11 correspond to the outlet 12 of blanking mechanism 9, the biography
The defeated outside of crawler belt 11 is provided with several and exports 12 one-to-one correlation fibre optical sensors 13 with blanking mechanism, and the transmission is carried out
Corresponded with the end face import of fluorescent tube 14 on 11 with the outlet of blanking mechanism 9, whole sons wear the drive of mechanism of paper 3
7 are driven by a concentric shafts 15 by reducing motor 16, and the transmission crawler belt 11 controls driving, the punching by servomotor 17
Mechanism 9 is controlled by the drive actions of punching cylinder 18, the reducing motor 16, servomotor 17 and punching cylinder 18 and a PLC
The control of device 19 connection processed, the correlation fibre optical sensor 13 are connected with the data of PLC 19.
Illustrated one by one for part of the present utility model：
1, heating mould 6 includes a heated seats 20, and a correction with sub- chart driving mechanism 3 is provided with the heated seats 20
Heating through hole 21 corresponding to the outgoing position of mechanism 5, the paper that the deviation correction mechanism 5 exports, which enters in heating through hole 21, to be heated
Softening, the diameter of the heating through hole 21 are more than paper width, and the heated seats 20 that all sons wear mechanism of paper 3 form a single piece
Total heated seats 201, total heated seats are heated by several electrothermal tubes 22, and the electrothermal tube 22 is carried out by temperature controller 23
Temperature control.
2, cooling mould 8 includes a refrigerating seat 24, and a transmission with sub- chart driving mechanism 3 is provided with the refrigerating seat 24
Cooling and shaping through hole 25 corresponding to 7 outgoing positions is taken turns, the paper output of the lower section paper feed of drive 7 enters cooling and shaping through hole
25 carry out cooling and shaping, and the internal diameter of the cooling and shaping through hole 25 is equal to or less than the internal diameter of fluorescent tube, and all sons wear mechanism of paper 3
Refrigerating seat 24 form total refrigerating seat 241 of an entirety, hollow out is passed through circulating water by water pump inside total refrigerating seat.
3, transmission crawler belt 11 is provided with the equidistant neck 26 for being used to place fluorescent tube of a row, the spacing between adjacent neck 26
Equal to the spacing between adjacent blanking mechanism outlet 12.
4, blanking mechanism 9 includes a punching passage 27 being used for by paper after shaping, described to be punched in passage 27
Top is driven the cutting knife 28 being punched downwards by punching cylinder 18 provided with one.
5, drive 7 is set along paper transport direction, and the lower section of the drive 7 passes through paper, the reducing motor 16
Bearing inner sleeve dress encoder 29.
6, deviation correction mechanism 5 includes a correction passage 30, and the top of the correction passage 30 is provided with one and laterally set
Rectify a deviation crosspiece block 31, pass through paper in the correction passage 30.
7, the internal diameter of cooling and shaping through hole 25 is the value of the half to 2/3rds of the internal diameter of fluorescent tube 14.
In addition, the utility model additionally provides a kind of LED daylight lamp glass tube automatic paper-conveying method methods described bag
Include following steps：
A, fluorescent tube is aligned, and fluorescent tube 14 is arranged in fluorescent tube material bin 10, exported by transmission crawler belt 11, transmits the interior of crawler belt 11
Side, the i.e. medial surface of fluorescent tube 14 are paper approaching side, and the outside of transmission crawler belt 11 sets correlation fibre optical sensor 13, works as correlation
When fibre optical sensor 13 detects that fluorescent tube 14 is aligned completely with paper, the stopping action of transmission crawler belt 11；
B, upper paper, the internal layer paper of LED lamp tube 14 is loaded into paper feed roll 4, LED lamp tube 14 is made by paper feed roll 4
Internal layer paper horizontal output is arrived, and the internal layer paper of LED lamp tube 14 is rectified a deviation by level enters heating mould 6；
C, heat, the internal layer paper of LED lamp tube 14 is entered in the heating through hole 21 of heating mould 6, is carried out heating softening, is passed through
Temperature controller 23 carries out temperature control, by controlling paper to advance by the drive of motor control, actually to control the heat time, so
The paper finished is heated afterwards, and output is driven by drive；
D, cooling and shaping, paper deliver to cooling mould 8 by drive 7, into the cooling and shaping through hole 25 of cooling mould 8
It is interior, water cooling is realized by cooling down the inner loop water of mould 8, continues to control output by drive；
E, paper punching is worn, drive control paper advances, starts to wear paper, the distance of paper advance is controlled by drive 7, when
When paper is worn paper and finished, it is arranged on the blanking mechanism 9 above the medial surface of fluorescent tube 14 and paper is punched；
F, finished product is exported, and transmission crawler belt 11 is restarted, and the fluorescent tube 14 worn after paper is exported.
The motor of wherein described step B, step C and the drive in step D is controlled by PLC, and the transmission is carried out
Band is equally controlled by PLC, realizes temporal control.
Operation principle of the present utility model：The first step, feeding is realized by machine construction principle, then by Serve Motor Control
It is acted, and realizes being precisely controlled for position, second step, and reducing motor specifically drives 6 to wear mechanism of paper, carries out wearing paper action, profit
With a reducing motor, coaxially control can ensure that the length myopia of each mechanism paper feed is identical, you can to realize 6 fluorescent tubes simultaneously
Carry out wearing paper work, the opposite side of fluorescent tube material bin is fed by threephase asynchronous machine, i.e., fluorescent tube is sent into fluorescent tube material
In storehouse, the startup of threephase asynchronous machine and dwell time frequency are controlled by time interval, material will not be lacked by being allowed to material bin, the
Three steps, servomotor drive crawler belt, take glass lamp to specified location from material bin, the 4th step, pass through correlation light
Fiber sensor positions to fluorescent tube, the 5th step, wears paper action after the completion of positioning by transmission mechanism, is added by temperature control box control
Heat pipe is heated to heating mould, and rapid and uniform heating, 6 heating tubes are made up to containing 6 heating tubes in each mould
Controlled by a temperature controller.Thermistor is acquired to temperature feeds back to temperature controller, ensures temperature stable.Finally make paper
Soften, then by water cooling mold cooling and shaping, the water that water cooling mold is twitched in water tank by pump motor enters water-filling in mould and followed
Ring.Finally control concentric shafts to drive 6 rubber wheels to drag paper by timing belt by reducing motor to carry out wearing paper, wherein paper is grown
Degree is judged by encoder, finally completes blanking movement by cylinder.
Flow for the present apparatus is：Starting punching after the upper electricity of PLC prevents the residual of clout.The letter to be launched such as then after punching
Number arrival.After enabling signal is detected, servomotor starts begins look for origin position with low speed operation, by Fibre Optical Sensor
Device judges whether glass lamp reaches origin position.If in place, servomotor stops and starts to wear paper action after being delayed 1 second.
Whether the length for judging to wear paper by encoder reaches, and continues to wear paper if designated length is not arrived, if wearing paper after reaching designated length
Action stops at once.Delay carries out blanking movement after 0.2 second.Blanking movement terminates rear servomotor and is again started up running at high speed
Mode starts to position, positioning terminate after carries out origin judge in place with prevent the alignment error caused by mechanical structure with
Position inaccurate caused by chain drive error.Not if origin position, servomotor is opened with low speed after detecting that positioning terminates
The dynamic origin position that carries out is made up the difference action, if position terminate after be in origin position, servomotor is not restarted, directly initiated down
Paper action is worn in the delay of one step.
The beneficial effects of the utility model：1. one man operation, reducing cost of labor, 2. wear paper, sleeve pipe, and one gas of punching is breathed out
Into raising production efficiency, 3. can be modified and set the paper length of wearing of various criterion, 4. motors according to the product of different size
Speed and paper delivery speed are adjustable, the convenient operating personnel for adapting to different qualifications, when 5.PLC controllers are precisely controlled punching
Between, ensure that cut out portion is perfect clean and tidy, the control of 6. encoder connecting shafts, ensure each paper delivery length can be absolute holding one
Cause, 7. prolonged holding working conditions, want for artificial, machinery equipment does not have artificial tired sense, can be prolonged
Ensure the stability of work.
Claims (8)
- A kind of 1. LED daylight lamp glass tube automatic paper-conveying machine, it is characterised in that：Including wearing mechanism of paper (1) and fluorescent tube feed mechanism (2), the mechanism of paper of wearing wears mechanism of paper (3) including some sons being parallel to each other, and it is defeated according to paper that the son wears mechanism of paper (3) Send direction successively include paper feed roll (4), deviation correction mechanism (5), heating mould (6), drive (7), cooling mould (8) with And blanking mechanism (9), the fluorescent tube feed mechanism (2) include fluorescent tube material bin (10), fluorescent tube material bin (10) side is set There is the transmission crawler belt (11) for exporting fluorescent tube (14) one by one, the inner side of the transmission crawler belt (11) corresponds to going out for blanking mechanism (9) Mouth (12), described transmit export (12) correlation optical fiber biography correspondingly on the outside of crawler belt (11) provided with several and blanking mechanism Sensor (13), the end face import for transmitting the fluorescent tube (14) on crawler belt (11) and the outlet of blanking mechanism (9) correspond, institute State whole sons and wear the drives (7) of mechanism of paper (3) and driven by a concentric shafts (15) by reducing motor (16), the transmission is carried out Band (11) is controlled by servomotor (17) and driven, and the blanking mechanism (9) is by punching cylinder (18) drive actions, the electricity that slows down Machine (16), servomotor (17) and punching cylinder (18) connect with PLC (19) control, the correlation optical fiber Sensor (13) is connected with PLC (19) data.
- A kind of 2. LED daylight lamp glass tube automatic paper-conveying machine according to claim 1, it is characterised in that：The heated mould Tool (6) includes a heated seats (20), and a deviation correction mechanism (5) with sub- chart driving mechanism (3) is provided with the heated seats (20) Heating through hole (21) corresponding to outgoing position, the paper of deviation correction mechanism (5) output, which enters in heating through hole (21), to be added Thermal softening, the diameter of the heating through hole (21) are more than paper width, and the heated seats (20) that all sons wear mechanism of paper (3) form one Individual unitarily formed total heated seats (201), total heated seats are heated by several electrothermal tubes (22), the electrothermal tube (22) Temperature control is carried out by temperature controller (23).
- A kind of 3. LED daylight lamp glass tube automatic paper-conveying machine according to claim 2, it is characterised in that：The cooling mould Tool (8) include a refrigerating seat (24), be provided with the refrigerating seat (24) one it is defeated with the drive (7) of sub- chart driving mechanism (3) Cooling and shaping through hole (25) corresponding to out position, the paper output of drive (7) lower section paper feed enter cooling and shaping through hole (25) cooling and shaping is carried out, the internal diameter of the cooling and shaping through hole (25) is equal to or less than the internal diameter of fluorescent tube, and all sons wear paper The refrigerating seat (24) of mechanism (3) forms total refrigerating seat (241) of an entirety, and hollow out is led to by water pump inside total refrigerating seat Enter circulating water.
- A kind of 4. LED daylight lamp glass tube automatic paper-conveying machine according to claim 1 or 2 or 3, it is characterised in that：It is described Transmission crawler belt (11) is provided with the equidistant neck (26) for being used to place fluorescent tube of a row, and the spacing between adjacent neck (26) is equal to Spacing between adjacent blanking mechanism outlet (12).
- A kind of 5. LED daylight lamp glass tube automatic paper-conveying machine according to claim 1 or 2 or 3, it is characterised in that：It is described Blanking mechanism (9) includes a punching passage (27) being used for by paper after shaping, the top being punched in passage (27) Provided with a cutting knife (28) being punched downwards by punching cylinder (18) driving.
- A kind of 6. LED daylight lamp glass tube automatic paper-conveying machine according to claim 1 or 2 or 3, it is characterised in that：It is described Drive (7) is set along paper transport direction, and the lower section of the drive (7) passes through paper, the axle of the reducing motor (16) Hold interior suit encoder (29).
- A kind of 7. LED daylight lamp glass tube automatic paper-conveying machine according to claim 1 or 2 or 3, it is characterised in that：It is described Deviation correction mechanism (5) includes a correction passage (30), and the top of the correction passage (30) is provided with a correction laterally set Crosspiece block (31), the correction passage (30) is interior to pass through paper.
- A kind of 8. LED daylight lamp glass tube automatic paper-conveying machine according to claim 3, it is characterised in that：The cooling is fixed The internal diameter of type through hole (25) is the value of the half to 2/3rds of fluorescent tube (14) internal diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720234945.9U CN206658316U (en) | 2017-03-10 | 2017-03-10 | A kind of LED daylight lamp glass tube automatic paper-conveying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720234945.9U CN206658316U (en) | 2017-03-10 | 2017-03-10 | A kind of LED daylight lamp glass tube automatic paper-conveying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206658316U true CN206658316U (en) | 2017-11-21 |
Family
ID=60315674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720234945.9U Withdrawn - After Issue CN206658316U (en) | 2017-03-10 | 2017-03-10 | A kind of LED daylight lamp glass tube automatic paper-conveying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206658316U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106658876A (en) * | 2017-03-10 | 2017-05-10 | 温州技师学院 | Automatic paper penetrating machine and automatic paper penetrating method for LED fluorescent lamp glass tube |
-
2017
- 2017-03-10 CN CN201720234945.9U patent/CN206658316U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106658876A (en) * | 2017-03-10 | 2017-05-10 | 温州技师学院 | Automatic paper penetrating machine and automatic paper penetrating method for LED fluorescent lamp glass tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171121 Effective date of abandoning: 20181102 |
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| AV01 | Patent right actively abandoned |