CN206657235U - Producing line control system based on CC LINK applications - Google Patents
Producing line control system based on CC LINK applications Download PDFInfo
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- CN206657235U CN206657235U CN201720219535.7U CN201720219535U CN206657235U CN 206657235 U CN206657235 U CN 206657235U CN 201720219535 U CN201720219535 U CN 201720219535U CN 206657235 U CN206657235 U CN 206657235U
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Abstract
The utility model discloses the producing line control system applied based on CC LINK, including PLC processor, CC LINK master station modules, human-computer interaction interface and more than two substation modules, the substation module includes remote I/O module, robot and lathe, the human-computer interaction interface is communicated by Ethernet with PLC processor, the PLC processor is connected with CC LINK master station modules, the remote I/O module is connected with robot and lathe respectively, pass through remote I/O block coupled in series between each substation module, the CC LINK master station modules are connected with any one remote I/O module.By the combination of CC LINK master station modules and multiple remote I/O modules, change tradition and draw more electric wires to the situation of controlled end from control terminal, mitigate control terminal（That is CC LINK master station modules）Wiring burden, accelerate erection schedule, reduce the risk of false wiring.
Description
Technical field
Field of intelligent control is the utility model is related to, relates in particular to a kind of control system of industrial production line equipment.
Background technology
Present people cause manufacturer's needs to add on product various products possessed functional requirement more and more higher
Add the various functional parts for catering to consumer demand, while manufacturer is coordinates the production of product, it is necessary to increase on a production line
If increasing automation equipment.
The drawbacks of production line generally existing one that existing manufacturer is configured is common, is exactly that wiring is excessively complicated,
Universal is all that equipment all on production line is all connected to above a control terminal（Reference picture 1）, that is traditional life
Producing line control mode uses parallel connected mode, and this control connected mode can cause control terminal more output to be present
Connecting lead wire, technical staff's progress equipment installation and maintenance, which seem, to be inconvenient, and when there is the situation of wiring error, also may be used
Situations such as device damage or production damage of product can occur, cause unnecessary economic loss.
Utility model content
In view of the above-mentioned problems, the utility model provides a kind of producing line control system based on CC-LINK applications.
The solution that the utility model solves its technical problem is：Based on the producing line control system of CC-LINK applications, bag
Include PLC processor, CC-LINK master station modules, human-computer interaction interface and more than two substation modules, the substation module bag
Remote I/O module, robot and lathe are included, the human-computer interaction interface is communicated to connect by Ethernet and PLC processor, institute
State PLC processor with CC-LINK master station modules to be connected, the remote I/O module is connected with robot and lathe respectively, each point
It is serially connected between module of standing by remote I/O module, the CC-LINK master station modules and any one remote I/O module phase
Even.
As the further improvement of above-mentioned technical proposal, connecting cable and use for multiple remote I/O modules of connecting
Include 3 energization cores in the connecting cable of connection CC-LINK master station modules and remote I/O module, the core is from inside to outside
Wrapped up by screen layer and sheath, ground wire is embedded with the screen layer, described ground wire one end is connected with screen layer, the other end and ground
It is connected.
As the further improvement of above-mentioned technical proposal, in addition to the power module to PLC processor power supply, the power supply
Module is connected with PLC processor.
As the further improvement of above-mentioned technical proposal, the PLC processor, CC-LINK master station modules, power module are equal
It is arranged on one piece of main substrate.
As the further improvement of above-mentioned technical proposal, in addition to safety relay and safe grating, the safe grating
It is connected with safety relay, the safety relay is arranged on the power input of robot and lathe, the safety relay
Device is connected with PLC processor.
As the further improvement of above-mentioned technical proposal, described robot and lathe include controller, direct current input
Module, direct current output module, power supply module and the encoder for detecting lathe and robot motion, the encoder include
Coding disk, the coding disk are arranged at the motor component rotary shaft of lathe and robot, and the direct current input module, direct current are defeated
Go out module, power supply module and encoder respectively with controller to be connected.
The beneficial effects of the utility model are：The utility model passes through CC-LINK master station modules and multiple remote I/O moulds
The combination of block, change tradition and draw more electric wires parallel from control terminal to the situation of controlled end, mitigate control terminal（That is this practicality
New CC-LINK master station modules）Wiring burden, accelerate erection schedule, reduce the risk of false wiring.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described.Obviously, described accompanying drawing is part of the embodiment of the present utility model, rather than entirely
Portion's embodiment, those skilled in the art on the premise of not paying creative work, can also obtain it according to these accompanying drawings
His design and accompanying drawing.
Fig. 1 is the traditional circuit connection diagram of large-scale production line；
Fig. 2 is the circuit theory diagrams of Tthe utility model system；
Fig. 3 is the structural representation of the utility model connecting cable；
Fig. 4 is the circuit theory diagrams of the utility model lathe and robot.
Embodiment
Design, concrete structure and caused technique effect of the present utility model are carried out below with reference to embodiment and accompanying drawing
Clearly and completely describe, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment
It is part of the embodiment of the present utility model, rather than whole embodiments, based on embodiment of the present utility model, the skill of this area
The other embodiment that art personnel are obtained on the premise of not paying creative work, belong to the model of the utility model protection
Enclose.Each technical characteristic in the invention, can be with combination of interactions on the premise of not conflicting conflict.
2~Fig. 4 of reference picture, the utility model provide a kind of producing line control system based on CC-LINK applications, the control
System includes PLC processor, CC-LINK master station modules, human-computer interaction interface and more than two substation modules, the substation
Module includes remote I/O module, robot and lathe, and the human-computer interaction interface is communicated by Ethernet with PLC processor
Connection, the PLC processor is connected with CC-LINK master station modules, the remote I/O module respectively with robot and lathe phase
Even, it is serially connected between each substation module by remote I/O module, the CC-LINK master station modules and any one remote I/O
Module is connected.Wherein human-computer interaction interface is connected using Ethernet with PLC processor, realizes remote control, and technical staff need not
It can in real time be controlled to producing line operation scene and check running situation.
CC-LINK master station modules described in the utility model and the connection of remote I/O module are CC-LINK networks, are belonged to
One kind control and chain-circuit system, whole system utilize fieldbus by the real-time Data Transmission of each remote I/O module to CC-
LINK master station modules are managed, and have real-time, opening, defencive function is complete, traffic rate is fast, network is advanced, wiring
The advantages that facilitating, be advantageous to decentralized system and realize Centralized Monitoring, improve system automation level, mitigate labor strength.
For the utility model compared with traditional control system, difference part is that traditional connected mode is from control
More communication wires are drawn to each controlled end in end respectively, once apparatus is more on production line, may result in control terminal
There is greater number of lead, thus technical staff easily produces the situation of wiring error when installing complete set of equipments, when
When system is run in this case, the possibility of generation equipment and damage of product is higher, and the invention has additional CC-
LINK master station modules and remote I/O module, each remote I/O block coupled in series, CC-LINK master station modules and one of remote I/
O module is connected, and mitigates the wiring burden of CC-LINK master station modules, and CC-LINK master station modules need to only draw an electric wire to remotely
I/O modules, system installation effectiveness is greatly improved, improve the wiring degree of accuracy.
Specifically, in the present embodiment, the PLC processor, human-computer interaction interface, CC-LINK master station modules and long-range
I/O modules preferentially use the product of Mitsubishi, the PLC processor model Q03UDE, the human-computer interaction interface model
For GT2310-VTBD, the CC-LINK master station modules model QJ61BT11N, the remote I/O module model
AJ65SBTB1-32DT.PLC processor used in certain the invention, human-computer interaction interface, CC-LINK master station modules with
And remote I/O module is not limited solely to the present embodiment, any hardware module that can complete similar functions belongs to the utility model
Protection domain.
Preferred embodiment is further used as, in the invention, the connection electricity for multiple remote I/O modules of connecting
Cable and the connecting cable for connecting CC-LINK master station modules and remote I/O module need to use special communication cable, institute
Stating connecting cable includes 3 energization cores 1, and the core 1 is wrapped up by screen layer and sheath 4 from inside to outside, and sheath 4, which has, to be protected
Protective function, the effect such as dust and moisture anticorrosion is primarily served, ground wire 5, the one end of ground wire 5 and screen layer phase are embedded with the screen layer
Even, the other end is connected to the ground, and screen layer is grounded using ground wire 5 in the present embodiment, is played and is weakened external electromagnetic ripple to connection cables
Electromagnetic induction effect, signal is reduced distortion in communication transmission process, reduce the probability for error code occur.Institute in the present embodiment
Screen layer is stated to be made up of tinfoil screen layer 2 and shielding layer of copper wires 3.
Preferred embodiment is further used as, the invention also includes the power module powered to PLC processor, institute
Power module is stated with PLC to be connected.The choosing of power module described in the present embodiment has Mitsubishi model Q61P PLC electricity
Source.
Further, PLC processor described in the present embodiment, CC-LINK master station modules, power module are arranged at one piece of master
On substrate, greatly simplify technical staff's system erection schedule, while the connecting wire between each part may be arranged at
On main substrate, the waste of wire rod effectively prevent.
Further, the invention also includes safety relay and safe grating, the safe grating and safety relay
It is connected, the safety relay is arranged on the power input of robot and lathe, the safety relay and PLC processor
It is connected.As is well known all there is a certain degree of danger in the large-scale manufacturing kind equipment such as existing lathe, once equipment is transported
During row, someone's proximity device, it is most likely that cause the potential safety hazards such as device damage, thus the system using safety relay and
The combination of safe grating, prevents the above situation, can automatic cutting equipment electricity when safe grating detects someone close to equipment
Source, while detection signal is transferred to PLC processor and is further processed.
Further, reference picture 4, described robot and lathe are provided with controller, power supply module, direct current input mould
Block, direct current output module and encoder, the direct current input module, direct current output module, power supply module and encoder point
It is not connected with controller.When the system is operated, lathe and robot are required for completing the operation of a series of complex, it is therefore desirable to make
Coordinated with intelligent controller, the encoder is pulse coder, is a kind of optical position detecting element, its coding disk
In the rotary shaft of each motor component, to measure the anglec of rotation of electric machine rotational axis and velocity variations, then it is transferred to
Controller is handled, and the controller carries out data using direct current input module and direct current output module with remote I/O module
Transmission.
In the present embodiment, the power supply module model WDR-204-24, the supply unit of the model can stablize output 24V
DC voltage, the direct current input module model QX41, the response time of the direct current input module of the model can be free
Change, support online replacing, the direct current output module model QY41P, the direct current output module of the model belongs to leakage type
Export and carry short-circuit protection function.The certain power supply module, direct current input module and direct current output module not only limit
In the present embodiment, any modular device that can complete similar functions belongs to the protection domain of the invention.
Better embodiment of the present utility model is illustrated above, but the invention be not limited to it is described
Embodiment, those skilled in the art can also make a variety of equivalent changes on the premise of without prejudice to the utility model spirit
Type or replacement, these equivalent modifications or replacement are all contained in the application claim limited range.
Claims (6)
1. the producing line control system based on CC-LINK applications, it is characterised in that：Including PLC processor, CC-LINK master station modules,
Human-computer interaction interface and more than two substation modules, the substation module include remote I/O module, robot and machine
Bed, the human-computer interaction interface are communicated to connect by Ethernet and PLC processor, the PLC processor and CC-LINK main websites mould
Block is connected, and the remote I/O module is connected with robot and lathe respectively, passes through remote I/O module between each substation module
It is serially connected, the CC-LINK master station modules are connected with any one remote I/O module.
2. the producing line control system according to claim 1 based on CC-LINK applications, it is characterised in that：It is more for connecting
The connecting cable and the connecting cable for connecting CC-LINK master station modules and remote I/O module of individual remote I/O module include
3 energization cores, the core are wrapped up by screen layer and sheath from inside to outside, are embedded with ground wire in the screen layer, describedly
Line one end is connected with screen layer, and the other end is connected to the ground.
3. the producing line control system according to claim 1 based on CC-LINK applications, it is characterised in that：Also include to PLC
The power module of processor power supply, the power module are connected with PLC processor.
4. the producing line control system according to claim 3 based on CC-LINK applications, it is characterised in that：The PLC processing
Device, CC-LINK master station modules, power module are arranged on one piece of main substrate.
5. the producing line control system according to claim 1 based on CC-LINK applications, it is characterised in that：Also include safety
Relay and safe grating, the safe grating are connected with safety relay, the safety relay be arranged on robot and
The power input of lathe, the safety relay are connected with PLC processor.
6. the producing line control system based on CC-LINK applications according to claim any one of 1-5, it is characterised in that：It is described
Robot and lathe include controller, direct current input module, direct current output module, power supply module and for detecting lathe
With the encoder of robot motion, the encoder includes coding disk, and the coding disk is arranged on the motor of lathe and robot
At part rotary shaft, the direct current input module, direct current output module, power supply module and encoder respectively with controller phase
Even.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720219535.7U CN206657235U (en) | 2017-03-07 | 2017-03-07 | Producing line control system based on CC LINK applications |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720219535.7U CN206657235U (en) | 2017-03-07 | 2017-03-07 | Producing line control system based on CC LINK applications |
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| Publication Number | Publication Date |
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| CN206657235U true CN206657235U (en) | 2017-11-21 |
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| CN201720219535.7U Active CN206657235U (en) | 2017-03-07 | 2017-03-07 | Producing line control system based on CC LINK applications |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106843128A (en) * | 2017-03-07 | 2017-06-13 | 佛山华数机器人有限公司 | Producing line control system and control method based on CC LINK applications |
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2017
- 2017-03-07 CN CN201720219535.7U patent/CN206657235U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106843128A (en) * | 2017-03-07 | 2017-06-13 | 佛山华数机器人有限公司 | Producing line control system and control method based on CC LINK applications |
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