CN206655704U - A kind of attitude regulating mechanism for working jumbo for tunnel lining - Google Patents

A kind of attitude regulating mechanism for working jumbo for tunnel lining Download PDF

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Publication number
CN206655704U
CN206655704U CN201720160537.3U CN201720160537U CN206655704U CN 206655704 U CN206655704 U CN 206655704U CN 201720160537 U CN201720160537 U CN 201720160537U CN 206655704 U CN206655704 U CN 206655704U
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CN
China
Prior art keywords
chassis
obliquity sensor
hydraulic
way electromagnetic
regulating mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720160537.3U
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Chinese (zh)
Inventor
朱忠银
丁聪
陈鹏
韩江义
商高高
夏长高
高翔
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Nantong Tiejun Machine Co Ltd
Original Assignee
Nantong Tiejun Machine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Tiejun Machine Co Ltd filed Critical Nantong Tiejun Machine Co Ltd
Priority to CN201720160537.3U priority Critical patent/CN206655704U/en
Application granted granted Critical
Publication of CN206655704U publication Critical patent/CN206655704U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of attitude regulating mechanism for working jumbo for tunnel lining, it is input to by the offset for the both direction for being collected into three obliquity sensors in controller, judged by analyzing, send instruction, adjust the operating position of three-position four-way electromagnetic directional valve, its oil circuit is connected or disconnected, and then controls the piston rod of hydraulic jack to rise or fall, so as to carry out attitude regulation to chassis.The governor motion is simple in construction, easy to operate, and degree of regulation is high, and ensure that the safety of workmen.

Description

A kind of attitude regulating mechanism for working jumbo for tunnel lining
Technical field
The utility model belongs to the attitude regulation and control field of working jumbo for tunnel lining, and in particular to one kind is used for tunnel The attitude regulating mechanism and control method of road lining template trolley for baffle.
Background technology
Current track formula working jumbo for tunnel lining is widely used in various constructing tunnels, and it is when carrying out operation, If can not ensure chassis when just being constructed in horizontal plane, the tunnel that construction can be caused to be formed is insecure, influences to apply Working medium amount.In order to cause chassis preferably to be constructed, then it must assure that its vehicle is in horizontal plane.Traditional posture Adjusting method is manually to adjust the hydraulic valve positioned at four angles of chassis, realizes the attitude regulation of its vehicle.But chassis Present actual working environment is often once constructed the tunnel face of formation, is easily caved in, can to enter tunnel carry out it is manual The personnel of attitude regulation cause Personal Risk.Moreover, this attitude regulation method goes to judge chassis often by human eye Whether horizontal, precision is difficult to control, and so as to influence to construct, and manipulation strength is big, and complexity, difficulty are big.Therefore, it is necessary to design one Set can carry out the device of chassis attitude regulation automatically.
The content of the invention
For above-mentioned problem, the utility model aims to provide a kind of posture for working jumbo for tunnel lining and adjusted Regulating device and control method, the attitude regulating mechanism structure is total reasonable, and simple operation, automaticity is high, and cost is low, posture The precision of regulation is high, and stable signal transmission, reduces the labor intensity and difficulty of workmen, improve construction security, Reliability.
To achieve these goals, technical scheme is as follows used by the utility model:
A kind of attitude regulating mechanism for working jumbo for tunnel lining, the attitude regulating mechanism include hydraulic unit, Sense part and controller;Wherein
The hydraulic unit includes hydraulic pump and four hydraulic jacks, and four hydraulic jacks are correspondingly arranged at respectively Chassis bottom of frame corner, four hydraulic jacks correspond to a three-position four-way electromagnetic directional valve respectively, each described three Four-way electromagnetic reversing valve is controlled by the controller and operated;
The sensing part includes three obliquity sensors, and respectively obliquity sensor I, obliquity sensor II, inclination angle passes Sensor III, in the X-direction for the front beam that the obliquity sensor I is installed on chassis vehicle frame, the obliquity sensor II is installed on On chassis vehicle frame on the side crossbeam of the Y-direction perpendicular with front beam, the obliquity sensor III is installed on chassis vehicle frame X-direction Another front beam on, the obliquity sensor I before and after the obliquity sensor III be arrangeding in parallel.
Preferably, each three-position four-way electromagnetic directional valve is O-shaped Median Function.
Preferably, each hydraulic jack is hinged on by pin in the support block of chassis bottom of frame.
Preferably, the piston rod of each hydraulic jack is connected on the vehicle frame of chassis, and in the hydraulic jack Surrounding set locating piece.
Preferably, the oil inlet of the three-position four-way electromagnetic directional valve connects the hydraulic pump, oil return opening connection fuel tank.
The control method of a kind of attitude regulating mechanism for working jumbo for tunnel lining, it is characterised in that including following Step:
1) hydraulic jack is respectively mounted at the corner of chassis, is distinguishing mounted angle before and after chassis vehicle frame upper end on crossbeam Sensor I and obliquity sensor III, the mounted angle sensor II on chassis vehicle frame and the side crossbeam perpendicular with front beam, Each hydraulic jack matches somebody with somebody a three-position four-way electromagnetic directional valve, and each three-position four-way electromagnetic directional valve wherein one end is correspondingly connected Hydraulic jack is connect, the other end is connected to controller;
2) direction parallel to tunnel face and the direction of advance perpendicular to chassis are set to X-axis, the direction of advance of chassis is determined It is Z axis perpendicular to the direction on road surface for Y-axis;
3) the X-axis offset θ of chassis vehicle frame is measured by obliquity sensor I and obliquity sensor III1And θ2, inclination angle The offset θ of the Y-axis of sensor II3, controller collection θ1、θ2And θ3, controller changes to 3-position 4-way electromagnetism by analysis Instruction is sent to valve, carries out the regulation of chassis horizontal attitude;
During original state, four three-position four-way electromagnetic directional valves are operated in middle position, and oil circuit disconnects, and works as offset θ1It is zero, without being adjusted;
As offset θ1It is not zero, three connected at the two corners of regulating platform vehicle carriage front beam bottom described in hydraulic cylinder The operating position of position four-way electromagnetic reversing valve, connects its oil circuit, until offset θ1When being attributed to zero, make the three of two front sides Position four-way electromagnetic reversing valve is operated in middle position, disconnects oil circuit;
Then offset θ is judged again3Whether it is zero, if it is zero, without being adjusted;If it is not zero, now Two three-position four-way electromagnetic directional valves of front side need to be kept to be operated in middle position, a 3-position 4-way electricity of regulation rear-side cross member bottom The operating position of magnetic reversal valve, its oil circuit is connected, until offset θ3It is attributed to zero, changes the 3-position 4-way electromagnetism of rear side Middle position is operated in valve, disconnects oil circuit;
Finally judge offset θ2Whether it is zero, if it is zero, represents that the horizontal attitude regulation of chassis is completed;If its It is not zero, keeps above three three-position four-way electromagnetic directional valve to be operated in middle position, adjust last 3-position 4-way electromagnetic switch The operating position of valve, until offset θ2It is attributed to zero, last three-position four-way electromagnetic directional valve is operated in middle position, breaks Oil circuit is opened, attitude regulation is completed.
The beneficial effects of the utility model are:It is compared with prior art, of the present utility model to the improvement is that,
First, compared with the attitude regulation that traditional type chassis is carried out, the utility model can carry out the posture of chassis automatically Regulation, avoids personnel from entering tunnel, ensure that the safety of workmen;
Secondly, degree of regulation is high, and error is small, ensure that the quality of the secondary construction in tunnel.
Brief description of the drawings
Fig. 1 is the attitude regulating mechanism structure principle chart of the embodiment of the utility model one;
Fig. 2 is the installation implementation figure of the attitude regulating mechanism of the embodiment of the utility model one;
In Fig. 1:1. hydraulic jack I;2. hydraulic jack II;3. hydraulic jack III;4. hydraulic jack IV;5. 3-position 4-way is electric Magnetic reversal valve I;6. three-position four-way electromagnetic directional valve II;7. three-position four-way electromagnetic directional valve III;8. three-position four-way electromagnetic directional valve Ⅳ;9. hydraulic pump;10. fuel tank;11. support block I;12. support block II;13. support block III;14. support block IV;15. chassis car Frame;16. obliquity sensor I;17. obliquity sensor III;18. obliquity sensor II;19. controller;
In Fig. 2:20. template;21. tunnel face;22. attitude regulation system.
Embodiment
In order that one of ordinary skill in the art is better understood on the technical solution of the utility model, with reference to attached Figure and embodiment are further described to the technical solution of the utility model.
Referring to the drawings a kind of attitude regulating mechanism for the chassis of tunnel-liner template 20 shown in 1-2, the posture is adjusted Regulating device includes hydraulic unit, sensing part and controller 19;Wherein
The hydraulic unit includes hydraulic pump 9 and four hydraulic jacks, and four hydraulic jacks are correspondingly arranged respectively In the bottom four corners of chassis vehicle frame 15, each hydraulic jack is hinged on by pin in the support block of the bottom of chassis vehicle frame 15, often The piston rod of the individual hydraulic jack is connected on the vehicle frame of chassis, and sets locating piece in the surrounding of the hydraulic jack, is led to Cross locating piece the surrounding of hydraulic jack is fixedly mounted, ensure the accuracy of hydraulic jack position;Four hydraulic jacks point Not Dui Ying a three-position four-way electromagnetic directional valve, each three-position four-way electromagnetic directional valve is O-shaped Median Function, its feature It is when being in middle position, hydraulic fluid port is all cut off;Each three-position four-way electromagnetic directional valve is controlled by the controller 19 to be operated, The oil inlet of each three-position four-way electromagnetic directional valve connects the hydraulic pump 9, oil return opening connection fuel tank 10;
Four hydraulic jacks are respectively hydraulic jack I 1, hydraulic jack II 2, hydraulic jack III 3 and hydraulic jack IV 4;
Support block also distinguishes four pieces, is divided into support block I 11, support block II 12;Support block III 13;Support block IV 14;Respectively Corresponded at 15 4 jiaos of chassis vehicle frame, and with hydraulic cylinder;
Four three-position four-way electromagnetic directional valves are respectively three-position four-way electromagnetic directional valve I 5, three-position four-way electromagnetic directional valve II 6th, three-position four-way electromagnetic directional valve III 7, three-position four-way electromagnetic directional valve IV 8;Hydraulic jack I 1 and three-position four-way electromagnetic directional valve I 5 corresponding connections, by that analogy.
The sensing part includes three obliquity sensors, respectively obliquity sensor I 16, obliquity sensor II 18, incline Angle transducer III 17, in the X-direction for the front beam that the obliquity sensor I 16 is installed on chassis vehicle frame 15, the inclination angle sensing Device II 18 is installed on the side crossbeam of Y-direction perpendicular with front beam on chassis vehicle frame 15, and the obliquity sensor III 17 is pacified On another front beam loaded on chassis vehicle frame 15X directions, before and after the obliquity sensor I 16 and the obliquity sensor III 17 It is arranged in parallel.
The regulation order of described attitude regulation mechanism is first to the offset θ of obliquity sensor I 161Adjusted It is whole, then the offset θ to obliquity sensor II 183It is adjusted, finally adjusts the angle skew of obliquity sensor III 17 Measure θ2
As shown in figure 1, the hydraulic jack I 1, hydraulic jack II 2, hydraulic jack III 3, hydraulic jack IV 4 pass through pin It is hinged in the support block of chassis, its piston rod is connected on the vehicle frame of chassis;The hydraulic jack I 1,3-position 4-way electromagnetic switch Valve I 5, hydraulic pump 9 are connected by hydraulic circuit;The hydraulic jack II 2, three-position four-way electromagnetic directional valve II 6, hydraulic pump 9 are logical Hydraulic circuit is crossed to be connected;The hydraulic jack III 3, three-position four-way electromagnetic directional valve III 7, hydraulic pump 9 are connected by hydraulic circuit; The hydraulic jack IV 4, three-position four-way electromagnetic directional valve IV 8, hydraulic pump 9 are connected by hydraulic circuit;The obliquity sensor I 16 are installed on the crossbeam of X-axis (X-axis refers to the direction parallel to tunnel face 21 and the direction of advance perpendicular to chassis) of chassis, The obliquity sensor III 17 is installed on the crossbeam of another chassis of X-direction;The obliquity sensor II 18 is installed on platform On the crossbeam of the Y-axis (Y-axis refers to the direction of advance of chassis) of car;
Specifically, hydraulic jack I 1 is connected by hydraulic circuit with the actuator port of three-position four-way electromagnetic directional valve I 5, three The oil inlet connection hydraulic pump 9 of position four-way electromagnetic reversing valve I 5, oil return opening access fuel tank 10, hydraulic jack II 2 pass through hydraulic oil Road is connected with the actuator port of three-position four-way electromagnetic directional valve II 6, the oil inlet connection hydraulic pressure of three-position four-way electromagnetic directional valve II 6 Pump 9, oil return opening access fuel tank 10, hydraulic jack III 3 pass through hydraulic circuit and the actuator port of three-position four-way electromagnetic directional valve III 7 It is connected, the oil inlet connection hydraulic pump 9 of three-position four-way electromagnetic directional valve III 7, oil return opening accesses fuel tank 10, and hydraulic jack IV 4 is logical The actuator port that hydraulic circuit is crossed with three-position four-way electromagnetic directional valve IV 8 is connected, the oil inlet of three-position four-way electromagnetic directional valve IV 8 Connect hydraulic pump 9, oil return opening access fuel tank 10.
When three-position four-way electromagnetic directional valve I 5, three-position four-way electromagnetic directional valve II 6, III and IV are in middle position, hydraulic fluid port is complete Portion is cut off, and oil circuit is disconnected, and hydraulic jack I 1, II, III and IV position are locked;When the electromagnet of reversal valve I, II, III and IV DT1, DT3, DT5 and DT7 respectively it is electric when, reversal valve is in left side operating position, the piston of hydraulic jack I 1, II, III and IV Bar shrinks;When reversal valve I, II, III and IV electromagnet DT2, DT4, DT6 and DT8 respectively it is electric when, reversal valve is in right side work Make position, the piston rod elongation of hydraulic jack I 1, II, III and IV.
Controller 19 receives the angle skew of obliquity sensor I 16, obliquity sensor III 17 and obliquity sensor II 18 Signal, after judging by analysis, the operating position of three-position four-way electromagnetic directional valve I 5, II, III and IV, hydraulic pressure are adjusted as requested The piston rod elongation of oil cylinder I 1, II, III and IV is shunk, and completes the horizontal attitude regulation of chassis.
The obliquity sensor I 16, obliquity sensor III 17 are used for the offset for measuring the X axis of chassis;It is described Obliquity sensor II 18 is used for the offset for measuring the Y-axis of chassis;The controller 19 is used for receiving obliquity sensor Angle shifted signal, and by analysis judge that backward three-position four-way electromagnetic directional valve sends instruction, adjust its operating position, control Hydraulic cylinder processed rises or declined, so as to complete the regulation of the horizontal attitude of chassis.
A kind of control method of attitude regulating mechanism for the chassis of tunnel-liner template 20, it is characterised in that including with Lower step:
Fig. 2 is that figure is implemented in the specific installation on chassis of the attitude regulating mechanism, the direction parallel to tunnel face 21 and Direction of advance perpendicular to chassis is X-axis, and the direction of advance of chassis is Y-axis, is Z axis perpendicular to the direction on road surface.With reference to Fig. 1 and Fig. 2, to analyze the embodiment of certain chassis of tunnel-liner template 20.Obliquity sensor I 16, the and of obliquity sensor III 17 Measure the X-axis offset θ of chassis1And θ2, the offset θ of the 18Y axles of obliquity sensor II3, the collection of controller 19 inclination angle Sensor I 16, obliquity sensor III 17, the signal θ of obliquity sensor II 181、θ2And θ3;Controller 19 judges by analysis, to Attitude regulation system 22 sends instruction, carries out chassis horizontal attitude regulation.
Specific attitude regulation step is as follows:During original state, three-position four-way electromagnetic directional valve I 5, II, III and IV Middle position is operated in, oil circuit disconnects.As offset θ1It is zero, without being adjusted;As offset θ1It is not zero, The operating position of three-position four-way electromagnetic directional valve I 5 and III is adjusted, its oil circuit is connected, until offset θ1When being attributed to zero, make Three-position four-way electromagnetic directional valve I 5 and III is operated in middle position, disconnects oil circuit.Offset θ is judged again3Whether it is zero, if it is Zero, without being adjusted;If it is not zero, now needs to keep three-position four-way electromagnetic directional valve I 5 and III to be operated in middle position, adjust The operating position of three-position four-way electromagnetic directional valve II 6, its oil circuit is connected, until offset θ3It is attributed to zero, makes 3-position 4-way Solenoid directional control valve II 6 is operated in middle position, disconnects oil circuit;Finally judge offset θ2Whether it is zero, if it is zero, represents platform The horizontal attitude regulation of car is completed;If it is not zero, keep three-position four-way electromagnetic directional valve I 5, II and III to be operated in middle position, adjust The operating position of three-position four-way electromagnetic directional valve IV 8 is saved, until offset θ2It is attributed to zero, makes three-position four-way electromagnetic directional valve IV 8 are operated in middle position, disconnect oil circuit, and attitude regulation is completed.
The advantages of general principle of the present utility model, principal character and the utility model has been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification Simply illustrate principle of the present utility model, on the premise of the spirit and scope of the utility model is not departed from, the utility model is also Various changes and modifications are had, these changes and improvements are both fallen within claimed the scope of the utility model.The utility model Claimed scope is by appended claims and its equivalent thereof.

Claims (5)

  1. A kind of 1. attitude regulating mechanism for working jumbo for tunnel lining, it is characterised in that:The attitude regulating mechanism includes Hydraulic unit, sensing part and controller;Wherein:
    The hydraulic unit includes hydraulic pump and four hydraulic jacks, and four hydraulic jacks are correspondingly arranged at chassis respectively Bottom of frame corner, four hydraulic jacks correspond to a three-position four-way electromagnetic directional valve, each 3-position 4-way respectively Solenoid directional control valve is controlled by the controller and operated;
    The sensing part includes three obliquity sensors, respectively obliquity sensor I, obliquity sensor II, obliquity sensor III, in the X-direction for the front beam that the obliquity sensor I is installed on chassis vehicle frame, the obliquity sensor II is installed on chassis On vehicle frame on the side crossbeam of the Y-direction perpendicular with front beam, the obliquity sensor III is installed on the another of chassis vehicle frame X-direction On a piece front beam, the obliquity sensor I before and after the obliquity sensor III be arrangeding in parallel.
  2. A kind of 2. attitude regulating mechanism for working jumbo for tunnel lining according to claim 1, it is characterised in that:Often The individual three-position four-way electromagnetic directional valve is O-shaped Median Function.
  3. A kind of 3. attitude regulating mechanism for working jumbo for tunnel lining according to claim 1, it is characterised in that:Often The individual hydraulic jack is hinged on by pin in the support block of chassis bottom of frame.
  4. A kind of 4. attitude regulating mechanism for working jumbo for tunnel lining according to claim 3, it is characterised in that:Often The piston rod of the individual hydraulic jack is connected on the vehicle frame of chassis, and sets locating piece in the surrounding of the hydraulic jack.
  5. A kind of 5. attitude regulating mechanism for working jumbo for tunnel lining according to claim 3, it is characterised in that:Institute The oil inlet for stating three-position four-way electromagnetic directional valve connects the hydraulic pump, oil return opening connection fuel tank.
CN201720160537.3U 2017-02-22 2017-02-22 A kind of attitude regulating mechanism for working jumbo for tunnel lining Expired - Fee Related CN206655704U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720160537.3U CN206655704U (en) 2017-02-22 2017-02-22 A kind of attitude regulating mechanism for working jumbo for tunnel lining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720160537.3U CN206655704U (en) 2017-02-22 2017-02-22 A kind of attitude regulating mechanism for working jumbo for tunnel lining

Publications (1)

Publication Number Publication Date
CN206655704U true CN206655704U (en) 2017-11-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106812539A (en) * 2017-02-22 2017-06-09 南通铁军机械有限公司 A kind of attitude regulating mechanism and control method for working jumbo for tunnel lining

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106812539A (en) * 2017-02-22 2017-06-09 南通铁军机械有限公司 A kind of attitude regulating mechanism and control method for working jumbo for tunnel lining
CN106812539B (en) * 2017-02-22 2020-07-17 南通铁军机械有限公司 Posture adjusting device and control method for tunnel lining formwork trolley

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Granted publication date: 20171121