CN206635394U - A kind of cooling water circulating device for HVAF system - Google Patents
A kind of cooling water circulating device for HVAF system Download PDFInfo
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- CN206635394U CN206635394U CN201720361773.1U CN201720361773U CN206635394U CN 206635394 U CN206635394 U CN 206635394U CN 201720361773 U CN201720361773 U CN 201720361773U CN 206635394 U CN206635394 U CN 206635394U
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- water
- cooling
- spray gun
- control valve
- cooling water
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Abstract
A kind of cooling water circulating device for HVAF system of the utility model, and in particular to a kind of to be applied to the cooling water circulating device that spray gun cools in HVAF system;The technical problem of solution is:A kind of chilled water unit for facilitating spray gun cooling in HVAF system is provided;The technical scheme of use is:A kind of cooling water circulating device for HVAF system, including:Water tank, cooling-water machine, filter, centrifugal pump, flow control valve and spray gun;The hot water outlet of the water tank connects with the water inlet of cooling-water machine, and the delivery port of the cooling-water machine connects with the cold water inlet of water tank;The delivery port of the water tank connects after passing sequentially through filter and centrifugal pump with the water inlet of flow control valve, and the delivery port of the flow control valve connects with the water filling port of spray gun, and the water return outlet of the spray gun connects with the water return outlet of water tank;The utility model is applied to HVAF field.
Description
Technical field
A kind of cooling water circulating device for HVAF system of the utility model, and in particular to one kind application
The cooling water circulating device that spray gun cools in HVAF system.
Background technology
In field of coal mining, as the nucleus equipment of fully mechanized coal face, hydraulic support reliably and efficiently can be supported and controlled
The top plate of working face, isolate goaf, prevent spoil from entering stope and promote conveyer.In working face complete set of equipments
In, the input of hydraulic support account for about 60% equipment cost.Column is the main load bearing component of hydraulic support, bears top plate work
For hydraulic support load and be delivered to base, and be chronically in the particular surroundings of underground mining.In severe work
Under environment, leg surface generally occurs within serious corrosion and wear phenomenon, and causes to reveal.So that bracket upright post is in roof pressure
Larger lower contracting amount is produced so as to cause hydraulic support to fail in the case of less, and induces roof accident, is seriously threatened
Safety of Coal Mine Production.According to correlation statistical analysis, coal mining accident, which has sizeable proportion, to be triggered because hydraulic support fails.Therefore it is complete
Face lifting the wear-resisting, anti-corrosion of leg surface, shock resistance, extend column service life and have great importance.
At present, the cylinder body of Homemade Hydraulic Supports column and stud materials are respectively 42CrMo steel, 27SiMn steel.Hydraulic support
The working environment of column is complicated severe.Be generally in it is a kind of moist, rich in SO2, H2S, CO2 and a large amount of dust in the environment of.
The steel such as 27SiMn steel are difficult to resist above-mentioned severe dust abrasion and anticorrosion work environment, it is thus typically necessary in column table
Face prepares protective coating column and protected, so as to improve the service life of column and hydraulic support.Meanwhile to surface be present
The column of damage carries out reparation and remanufactures and improve its performance and service life, and for Reducing Cost in Enterprises, economizing on resources has
Significance.At present, the most widely used leg surface manufacture and recovery technique are plating hard chrome protective layer.Although plating is hard
Chrome coating can meet the job requirement of column at present, but the problem of a large amount of urgent need to resolve be present.
First, caused Cr6+ can cause serious problem of environmental pollution during electroplating hard chrome.Chromium is torpescence in itself
Element, articles for daily use and joint prosthesis etc. can be can be safely used for, but chrome-plated process uses chromic acid solution, in chromium plating
Cheng Zhonghui produces substantial amounts of hydrogen, and bubble hydrogen can spray into chromic acid solution in air in rupture, produces acid mist, contains in acid mist
Carcinogenic Cr6+;Moreover, chrome-plating process can also produce substantial amounts of toxic waste and the waste water containing Cr6+.Therefore, countries in the world
Control to chrome-plated process is more and more stricter.Continuous lifting based on environmental requirement, for electroplating hard chrome, due to existing seriously
Pollution of hexa covalent chromium ion and face the state that must be eliminated.In addition, plating hard chrome coating itself equally exists great number of issues.Electricity
Hard chrome plating coating hardness is relatively relatively low(HV0.3800~900), its wearability can not show a candle to some ceramics or cermet materials, this
Outside, electroplating technology needs strict control, when improper process control, micro-crack be present inside chromium coating, cause corrosive medium from
Surface penetration is to interface and etched the matrix, so that the corrosion resistance of coating declines.Moreover, electroplating technology sedimentation rate compared with
Slowly, the use compared with thickness coating is not suitable for.Therefore, based on above-mentioned great number of issues, need badly at present develop new column protective coating and
Recovery technique is so as to replacing electroplating hard chrome technology.
HVAF technology is a fast-developing in recent years thermally sprayed coating technology of preparing, in recent years a large amount of
Research shows, after being optimized to techniques such as spraying layer material, spraying coating process, coating performances, prepare in hydraulic prop and
Field is remanufactured, HVAF can substitute traditional plating hard chrome completely.
Utility model content
The utility model overcomes the deficiencies in the prior art, and technical problem to be solved is:It is a kind of convenient to provide
The chilled water unit that spray gun cools in HVAF system.
In order to solve the above technical problems, technical scheme is used by the utility model:One kind is used for supersonic flame and sprayed
The cooling water circulating device of painting system, including:Water tank, cooling-water machine, filter, centrifugal pump, flow control valve and spray gun;
The hot water outlet of the water tank connects with the water inlet of cooling-water machine, the delivery port of the cooling-water machine and water tank
Cold water inlet connects;
The delivery port of the water tank connects after passing sequentially through filter and centrifugal pump with the water inlet of flow control valve, institute
State the delivery port of flow control valve to connect with the water filling port of spray gun, the water return outlet of the spray gun connects with the water return outlet of water tank;
Pressure sensor, flow sensor and TEMP are provided with the pipeline that the flow control valve connects with spray gun
Device;
Above-mentioned flow control valve, pressure sensor, flow sensor and temperature sensor control with cooling water circulation respectively
Device is electrically connected, and the cooling water circulation controller is also associated with hydraulic pressure alarm lamp, flow alarm function indicator lamp and temperature report
Alert indicator lamp.
The first valve, the storage are provided with pipeline between the hot water outlet of the water tank and the water inlet of cooling-water machine
The second valve is provided with pipeline between the cold water inlet of water pot and the delivery port of cooling-water machine;
The 3rd valve is provided with the pipeline that the water tank connects with filter, the centrifugal pump connects with flow control valve
The 4th valve is provided with logical pipeline;The 5th valve is provided with the pipeline that the spray gun connects with water tank.
The water tank is additionally provided with sewage draining exit, and blowoff valve is provided with the pipeline of the sewage draining exit.
The delivery port of the centrifugal pump is provided with pressure gauge.
The flow control valve, cooling water circulation controller, hydraulic pressure alarm lamp, flow alarm function indicator lamp and temperature report
Alert indicator lamp is installed in cooling water circulation switch board.
The cooling water circulation controller is connected with digital display instrument, above-mentioned hydraulic pressure alarm lamp, flow alarm function indicator lamp, temperature
Degree alarm lamp and digital display instrument are installed on the control panel of cooling water circulation switch board.
The utility model has an advantageous effect in that compared with prior art:The utility model uses HVAF
Technology prepares hard alloy coating or ni base alloy coating replaces traditional plating hard chrome column protective coating, passes through cooling-water machine
Water in water tank is cooled down, then by supplying cooling water circulation controller, supply cooling after filtering, pressurizeing
Water circulation controller judges the working condition of spray gun by detecting hydraulic pressure, flow and temperature, then controls flow control valve to control
Current size processed, and then preferably cool to spray gun, meet in HVAF to the demand of spray gun cooling, this dress
Flow control economic and reliable is put, it is practical.
Brief description of the drawings
The utility model is described in further detail below in conjunction with the accompanying drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is electrical block diagram of the present utility model;
In figure:1 it is water tank, 2 be cooling-water machine, 3 be filter, 4 be centrifugal pump, 5 be flow control valve, 6 is spray gun, 7
For pressure sensor, 8 be flow sensor, 9 be temperature sensor, 10 be cooling water circulation controller, 11 be hydraulic pressure alarm refer to
Show lamp, 12 be flow alarm function indicator lamp, 13 be temperature alarming indicator lamp, 14 be the first valve, 15 be the second valve, 16 be the 3rd
Valve, 17 be the 4th valve, 18 be the 5th valve, 19 be blowoff valve, 20 be pressure gauge, 21 be digital display instrument.
Embodiment
As shown in figure 1, a kind of cooling water circulating device for HVAF system of the utility model, including:
Water tank 1, cooling-water machine 2, filter 3, centrifugal pump 4, flow control valve 5 and spray gun 6.
The hot water outlet of the water tank 1 connects with the water inlet of cooling-water machine 2, the delivery port of the cooling-water machine 2 and water storage
The cold water inlet connection of tank 1, the cooling-water machine 2 are that the offer of water tank 1 cools, and the cooling-water machine 2 uses air-cooled cold water
Machine, in the present embodiment, using model:The air-cooled water cooling machine of AT-200 models, cooling-water machine input power 19KW, refrigerating capacity
56KW, water-carrying capacity 10.5m3/h, can meet the needs of work cooling of water tank 1.
The water inlet that the delivery port of the water tank 1 passes sequentially through after filter 3 and centrifugal pump 4 with flow control valve 5 connects
Logical, the delivery port of the flow control valve 5 connects with the water filling port of spray gun 6, the water return outlet of the spray gun 6 and returning for water tank 1
The mouth of a river connects;The spray gun 6 is internally provided with cooling water pipeline, and cooling water enters from the water filling port of spray gun 6, to blasting medium
Flowed out after cooling from the water return outlet of spray gun 6;Pressure sensor is provided with the pipeline that the flow control valve 5 connects with spray gun 6
7th, flow sensor 8 and temperature sensor 9.
As shown in Fig. 2 above-mentioned flow control valve 5, pressure sensor 7, flow sensor 8 and temperature sensor 9 respectively with
Cooling water circulation controller 10 is electrically connected, and the cooling water circulation controller 10 is also associated with hydraulic pressure alarm lamp 11, stream
Measure alarm lamp 12 and temperature alarming indicator lamp 13.
Above-mentioned pressure sensor 7, flow sensor 8 and temperature sensor 9 gather the water of the delivery port of flow control valve 5 respectively
Pressure, water-carrying capacity and water temperature, and the above- mentioned information of collection is sent to cooling water circulation controller 10, cooling water circulation controller 10
Judge whether system operation is normal according to design parameter value, according to the difference of blasting medium, cooling water circulation controller 10 controls
The switch of flow control valve 5, and then optimal cooling effect, after water temperature reaches 60 DEG C, system will be automatically stopped operation,
And send overtemperature warning.
The first valve 14, institute are provided with pipeline between the hot water outlet of the water tank 1 and the water inlet of cooling-water machine 2
State and the second valve 15 is provided with the pipeline between the cold water inlet of water tank 1 and the delivery port of cooling-water machine 2;The water tank 1
The 3rd valve 16 is provided with the pipeline connected with filter 3, is set on the pipeline that the centrifugal pump 4 connects with flow control valve 5
It is equipped with the 4th valve 17;The 5th valve 18 is provided with the pipeline that the spray gun 6 connects with water tank 1.
The water tank 1 is additionally provided with sewage draining exit, is provided with blowoff valve 19 on the pipeline of the sewage draining exit, on water tank 1
It is additionally provided with liquid level gauge.
Above-mentioned valve uses ball valve, by Valve controlling, facilitates segmental resection to overhaul.It is cold in present embodiment
But the pipeline of water circle device can carry out isothermal holding, such as wrap up heat-preservation cotton.
The delivery port of the centrifugal pump 4 is provided with pressure gauge 20, above-mentioned water tank 1, cooling-water machine 2, filter 3, centrifugal pump 4
During installation, installed in the outside of HVAF operating room and operating room, it can so prevent recirculated water leakage from influenceing electricity
Dataway operation system, the dust of spraying can also be avoided to enter water tank 1, influence the normal operation of cooling water recirculation system.
The flow control valve 5, cooling water circulation controller 10, hydraulic pressure alarm lamp 11, flow alarm function indicator lamp 12
It is installed in temperature alarming indicator lamp 13 in cooling water circulation switch board.
The cooling water circulation controller 10 is connected with digital display instrument 21, and above-mentioned hydraulic pressure alarm lamp 11, flow alarm function refer to
Show that lamp 12, temperature alarming indicator lamp 13 and digital display instrument 21 are installed on the control panel of cooling water circulation switch board.Above-mentioned number
Aobvious instrument 21 can show the information such as hydraulic pressure, flow and water temperature.
The utility model prepares hard alloy coating using HVAF technology or ni base alloy coating replaces
Traditional plating hard chrome column protective coating, is cooled down by cooling-water machine to the water in water tank, then by filtering,
Cooling water circulation controller is supplied after pressurization, supply cooling water circulation controller judges by detecting hydraulic pressure, flow and temperature
The working condition of spray gun, flow control valve is then controlled to control current size, and then preferably cooled to spray gun, meet super
It is practical to the demand of spray gun cooling, this device flow control economic and reliable in velocity of sound flame-spraying.
Claims (6)
1. a kind of cooling water circulating device for HVAF system, including:Water tank(1), cooling-water machine(2), mistake
Filter(3), centrifugal pump(4), flow control valve(5)And spray gun(6);It is characterized in that:
The water tank(1)Hot water outlet and cooling-water machine(2)Water inlet connection, the cooling-water machine(2)Delivery port and storage
Water pot(1)Cold water inlet connection;
The water tank(1)Delivery port pass sequentially through filter(3)And centrifugal pump(4)Afterwards with flow control valve(5)Water inlet
Mouth connection, the flow control valve(5)Delivery port and spray gun(6)Water filling port connection, the spray gun(6)Water return outlet and storage
Water pot(1)Water return outlet connection;
The flow control valve(5)With spray gun(6)Pressure sensor is provided with the pipeline of connection(7), flow sensor(8)With
Temperature sensor(9);
Above-mentioned flow control valve(5), pressure sensor(7), flow sensor(8)And temperature sensor(9)Respectively with cooling water
Cycle controller(10)It is electrically connected, the cooling water circulation controller(10)It is also associated with hydraulic pressure alarm lamp(11), stream
Measure alarm lamp(12)With temperature alarming indicator lamp(13).
2. a kind of cooling water circulating device for HVAF system according to claim 1, its feature exist
In:The water tank(1)Hot water outlet and cooling-water machine(2)Water inlet between pipeline on be provided with the first valve(14),
The water tank(1)Cold water inlet and cooling-water machine(2)Delivery port between pipeline on be provided with the second valve(15);
The water tank(1)With filter(3)The 3rd valve is provided with the pipeline of connection(16), the centrifugal pump(4)With stream
Control valve(5)The 4th valve is provided with the pipeline of connection(17);The spray gun(6)With water tank(1)On the pipeline of connection
It is provided with the 5th valve(18).
3. a kind of cooling water circulating device for HVAF system according to claim 2, its feature exist
In:The water tank(1)Sewage draining exit is additionally provided with, blowoff valve is provided with the pipeline of the sewage draining exit(19).
4. a kind of cooling water for HVAF system according to claims 1 to 3 any claim follows
Loop device, it is characterised in that:The centrifugal pump(4)Delivery port be provided with pressure gauge(20).
5. a kind of cooling water for HVAF system according to claims 1 to 3 any claim follows
Loop device, it is characterised in that:The flow control valve(5), cooling water circulation controller(10), hydraulic pressure alarm lamp(11)、
Flow alarm function indicator lamp(12)With temperature alarming indicator lamp(13)It is installed in cooling water circulation switch board.
6. a kind of cooling water circulating device for HVAF system according to claim 5, its feature exist
In:The cooling water circulation controller(10)It is connected with digital display instrument(21), above-mentioned hydraulic pressure alarm lamp(11), flow alarm function refers to
Show lamp(12), temperature alarming indicator lamp(13)And digital display instrument(21)It is installed on the control panel of cooling water circulation switch board.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720361773.1U CN206635394U (en) | 2017-04-08 | 2017-04-08 | A kind of cooling water circulating device for HVAF system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720361773.1U CN206635394U (en) | 2017-04-08 | 2017-04-08 | A kind of cooling water circulating device for HVAF system |
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Publication Number | Publication Date |
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CN206635394U true CN206635394U (en) | 2017-11-14 |
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ID=60247305
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CN201720361773.1U Expired - Fee Related CN206635394U (en) | 2017-04-08 | 2017-04-08 | A kind of cooling water circulating device for HVAF system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111707042A (en) * | 2020-06-30 | 2020-09-25 | 长沙新材料产业研究院有限公司 | Water supply protection system and method for MPCVD diamond synthesis equipment |
-
2017
- 2017-04-08 CN CN201720361773.1U patent/CN206635394U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111707042A (en) * | 2020-06-30 | 2020-09-25 | 长沙新材料产业研究院有限公司 | Water supply protection system and method for MPCVD diamond synthesis equipment |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171114 Termination date: 20200408 |