CN206626007U - A kind of real-time measurement apparatus of blower fan torque - Google Patents
A kind of real-time measurement apparatus of blower fan torque Download PDFInfo
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- CN206626007U CN206626007U CN201720145218.5U CN201720145218U CN206626007U CN 206626007 U CN206626007 U CN 206626007U CN 201720145218 U CN201720145218 U CN 201720145218U CN 206626007 U CN206626007 U CN 206626007U
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- blower fan
- shaft
- measurement apparatus
- torque
- torque sensor
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Abstract
The utility model provides a kind of real-time measurement apparatus of blower fan torque, dummy shaft, torque sensor, shaft coupling and the multiple mounting brackets for being used to supporting and fixing above-mentioned part for being located along the same line and being sequentially connected including axis, the dummy shaft and shaft coupling are also connected with the fans load and motor coaxle of blower fan to be measured respectively;The fans load includes air inlet, impeller and spiral case, air outlet is provided with spiral case, the both ends of the dummy shaft connect the center of the impeller and the torque sensor respectively, the both ends of the shaft coupling connect the output shaft of the torque sensor and the motor respectively, for the torque sensor with calculating mechatronics, the motor is external to control power supply and rotating speed switch box.The measurement apparatus is simple in construction and easy to use, can measure the real-time torque of blower fan under change operating mode, so as to obtain appropriate intervals of the blower fan when high low speed switches, reduces the burden and crack conditions of rotating shaft, ensures traffic safety.
Description
Technical field
Blower fan Torque test technical field is the utility model is related to, in particular it relates to a kind of real-time measurement of blower fan torque
Device.
Background technology
The cooling blower applied to traction electric machine in high ferro and motor-car uses height-low speed switching control substantially at present.Work as car
Blower fan when running at high speed thereon is in the state (top gear) that runs at high speed, and is needed when vehicle pull-in in order to reduce noise hazard
By PAU+FCU system to low-speed running state, the method for generally use is:First motor is powered off so that the rotating speed of impeller progressively subtracts
It is small, the power supply (bottom gear) of motor is connected after certain interval of time again, to ensure that blower fan is in low-speed running state.
If too short to the power-off time of motor so that after switching on power, rotating speed that the motor of low-speed running is exported with
The current rotating speed of not upper impeller, and then cause impeller in its rotating speed and just switched to low-speed running by force when not dropping to low speed value
State., can moment generation and wheel rotation reversion in opposite direction in the rotating shaft of connection impeller due to the effect of inertia of impeller
Square, the countertorque are iteratively operating in rotating shaft and accumulated over a long period, and part rotating shaft can be caused to be broken, and increase operating cost and dimension
Workload is repaiied, has more greatly threatened the safe for operation of vehicle.
Therefore, setting one is very important, different factory down to the appropriate intervals of low rate start from high speed
The time that family is set is different, have 5 seconds, 10 seconds had, it is therefore desirable to find a simple and reliable method to study blower fan
The situation of change of rotating shaft torque when high low speed switches, and then to set suitable time interval to provide data reference.
Under normal conditions, the real-time torque of blower fan be can not be measured directly, be merely able to the performance by the blower fan that converts
Measurement data (total head, flow, static pressure, rotating speed etc.) so as to obtaining its power output in a certain stable operating point and turn indirectly
Square.Because the performance test time of blower fan is long and must carry out under stationary conditions, also simply exist even if the torque being calculated
Average value in certain time, therefore can not be realized at all by this method in the case where changing operating mode to the real-time of blower fan actual torque
Accurate measurement.
Utility model content
The purpose of this utility model is to provide a kind of simple in construction, easy to use and can be in the case where changing operating mode to blower fan
The measurement apparatus of real―time precision measurment is realized in torque, to solve the problems, such as to propose in background technology.
To achieve the above object, the utility model provides a kind of real-time measurement apparatus of blower fan torque, including axis
The dummy shaft that is located along the same line and is sequentially connected, torque sensor, shaft coupling and multiple it is used to supporting and fixing above-mentioned portion
The mounting bracket of part, the other end of the dummy shaft are used for the fans load that coaxial line connects blower fan to be measured, the shaft coupling it is another
One end is used for the motor that coaxial line connects blower fan to be measured;The fans load includes air inlet, impeller and spiral case, in the spiral case
On be provided with air outlet for discharging air, the both ends of the dummy shaft connect the center of the impeller and described respectively
Torque sensor, the both ends of the shaft coupling connect the output shaft of the torque sensor and the motor respectively, described turn
For square sensor with calculating mechatronics, the motor is external to control power supply and rotating speed switch box.
Preferably, the damper of blinds form is additionally provided with the air outlet of the spiral case, is existed for simulating air-flow
The resistance being subject in air channel.
Preferably, the dummy shaft is rotatably connected by bearing with the bearing block being arranged in the mounting bracket, described
Spiral case is fixedly connected with the mounting bracket.
Preferably, the computer is using conventional electrical type tests platform.
Preferably, the blower fan is one kind in axial flow blower, centrifugal blower and flow-mixing blower fan.
Technical scheme provided by the utility model has the advantages that:
1st, the measurement apparatus sets torque sensor by the load of separated blower fan and motor and between the two, final real
It is to study torque change of the blower fan in the case where changing operating mode to provide accurate data, finally now to the real-time measurement of blower fan torque
Set suitable time interval to provide foundation when high low speed switches for blower fan, reduce the burden and crack conditions of rotating shaft, reduce
Operating cost, ensure traffic safety;
2nd, the measurement apparatus is applicable to all kinds of operating modes, especially changes fast unstable period (high low speed in torque
When switching and blower fan start) under, the present apparatus has the advantages of simple in construction, easy to use, practical.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described, it should be apparent that, drawings discussed below is only some implementations of the present utility model
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Other accompanying drawings are obtained, wherein:
Fig. 1 is the structural representation of the utility model preferred embodiment;
Fig. 2 is the one-shot measurement result of embodiment illustrated in fig. 1;
In figure:1 fans load, 2 dummy shafts, 3 torque sensors, 4 shaft couplings, 5 motors, 6 mounting brackets;11 air inlets, 12
Impeller, 13 spiral cases.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only part of the embodiment of the present utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The all other embodiment obtained, belong to the scope of the utility model protection.
Referring to Fig. 1, a kind of real-time measurement apparatus of blower fan torque, including axis are located on same level straight line and successively
Dummy shaft 2, torque sensor 3, shaft coupling 4 and the multiple mounting brackets 6 for being used to supporting and fixing above-mentioned part of connection, it is described
The other end of dummy shaft 2 is used for the fans load 1 that coaxial line connects blower fan to be measured, and the other end of the shaft coupling 4 is used for coaxial line
The motor 5 of blower fan to be measured is connected, the fans load 1 includes air inlet 11, impeller 12 and spiral case 13, and on the spiral case 13
It is provided with the air outlet for discharging air.
The dummy shaft 2 is a kind of transmission parts for being used to replace in test true rotor.The both ends of the dummy shaft 2 connect respectively
Center and the torque sensor 3 of the impeller 12 are connect, the both ends of the shaft coupling 4 connect the torque and passed respectively
The output shaft of sensor 3 and the motor 5, the torque sensor 3 electrically connect with electrical type tests platform, outside the motor 5
Connect control power supply and rotating speed switch box.
In the present embodiment, the damper of blinds form is additionally provided with the air outlet of the spiral case 13, for mould
Intend the resistance that air-flow is subject in air channel.
In the present embodiment, the dummy shaft 2 is rotatably connected by bearing with the bearing block being arranged in the mounting bracket 6
Connect, the spiral case 13 is fixedly connected with the mounting bracket 6.
The course of work of the measurement apparatus provided in the present embodiment is as follows:
The load 1 of blower fan to be detected and motor 5 are split and torque sensor 3 is set between the two, by three successively
It is fixedly connected in corresponding mounting bracket 6, while connects one end of impeller 12 and torque sensor 3 with dummy shaft 2, uses shaft coupling
The output shaft of 4 connection motors 5 and the other end of torque sensor 3.
Switch on power, motor 5 is transferred to by high speed gear by rotating speed switch box, now whole blower fan, which is in, transports at a high speed
Turn state, powered off 5 seconds after the stabilization of speed of impeller 12, reclose moment of power supply by rotating speed switch box by electricity
Machine 5 is transferred to low gear, while the real-time torque data that torque sensor 4 is subject to is sent to electrical type tests platform, directly
Rotating speed to impeller 12 is also stabilized in lower-speed state.
Pass through the data result once actually measured (referring to Fig. 2), it can be seen that certain in the moment of motor low rate start
Countershaft generates sizable countertorque, and the torque of rotating shaft is become just by negative after motor restarts 4 seconds, therefore can be obtained
Go out interval time that the blower fan switches in high low speed more preferably greater than 9 seconds.
Preferred embodiment of the present utility model is the foregoing is only, not thereby limits patent protection model of the present utility model
Enclose, for those skilled in the art, the utility model there can be various modifications and variations.In spirit of the present utility model
Within principle, every any improvement made using the utility model specification and accompanying drawing content or equivalent substitution, directly or
Other related technical fields are used in indirectly, all should be included in scope of patent protection of the present utility model.
Claims (5)
1. a kind of real-time measurement apparatus of blower fan torque, it is characterised in that be located along the same line including axis and connect successively
Dummy shaft (2), torque sensor (3), shaft coupling (4) and the multiple mounting brackets for being used to supporting and fixing above-mentioned part connect
(6), the other end of the dummy shaft (2) is used for the fans load (1) that coaxial line connects blower fan to be measured, the shaft coupling (4) it is another
One end is used for the motor (5) that coaxial line connects blower fan to be measured;The fans load (1) include air inlet (11), impeller (12) and
Spiral case (13), is provided with the air outlet for discharging air on the spiral case (13), and the both ends of the dummy shaft (2) connect respectively
The center of the impeller (12) and the torque sensor (3), the both ends of the shaft coupling (4) connect described turn respectively
The output shaft of square sensor (3) and the motor (5), the torque sensor (3) is with calculating mechatronics, the motor
(5) external control power supply and rotating speed switch box.
2. measurement apparatus according to claim 1, it is characterised in that be additionally provided with the air outlet of the spiral case (13)
The damper of blinds form, the resistance being subject to for simulating air-flow in air channel.
3. measurement apparatus according to claim 2, it is characterised in that the dummy shaft (2) is by bearing and is arranged on described
Bearing block in mounting bracket (6) is rotatably connected, and the spiral case (13) is fixedly connected with the mounting bracket (6).
4. measurement apparatus according to claim 3, it is characterised in that the computer is using conventional electrical type tests
Platform.
5. according to the measurement apparatus described in any one in claim 1-4, it is characterised in that the blower fan be axial flow blower,
One kind in centrifugal blower and flow-mixing blower fan.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720145218.5U CN206626007U (en) | 2017-02-17 | 2017-02-17 | A kind of real-time measurement apparatus of blower fan torque |
Applications Claiming Priority (1)
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CN201720145218.5U CN206626007U (en) | 2017-02-17 | 2017-02-17 | A kind of real-time measurement apparatus of blower fan torque |
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CN206626007U true CN206626007U (en) | 2017-11-10 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106762772A (en) * | 2017-02-17 | 2017-05-31 | 株洲联诚集团有限责任公司 | A kind of real-time measurement apparatus of blower fan torque |
CN109026810A (en) * | 2018-09-25 | 2018-12-18 | 长虹美菱股份有限公司 | A kind of fan test tooling |
-
2017
- 2017-02-17 CN CN201720145218.5U patent/CN206626007U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106762772A (en) * | 2017-02-17 | 2017-05-31 | 株洲联诚集团有限责任公司 | A kind of real-time measurement apparatus of blower fan torque |
CN109026810A (en) * | 2018-09-25 | 2018-12-18 | 长虹美菱股份有限公司 | A kind of fan test tooling |
CN109026810B (en) * | 2018-09-25 | 2024-04-16 | 长虹美菱股份有限公司 | Fan test fixture |
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TR01 | Transfer of patent right |
Effective date of registration: 20230614 Address after: No. 66 and 68 Liancheng Road, Shifeng District, Zhuzhou City, Hunan Province, 412000 Patentee after: HUNAN LINCE ROLLING STOCK EQUIPMENT Co.,Ltd. Address before: 412000 Hunan Province, Zhuzhou Shifeng District Tian Xin North Gate Patentee before: ZHUZHOU LINCE GROUP Co.,Ltd. |