CN206623380U - Continuously shaped all-in-one for plastic containers - Google Patents
Continuously shaped all-in-one for plastic containers Download PDFInfo
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- CN206623380U CN206623380U CN201720386136.XU CN201720386136U CN206623380U CN 206623380 U CN206623380 U CN 206623380U CN 201720386136 U CN201720386136 U CN 201720386136U CN 206623380 U CN206623380 U CN 206623380U
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- Prior art keywords
- heating
- sliding block
- slide rail
- revolution
- bottle
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Abstract
The utility model provides a kind of continuously shaped all-in-one for plastic containers, including frame, transport mechanism, heating arrangements and shaping mechanism, transport mechanism includes carrying base sliding block, free-wheeling system, revolution movement and the slide rail for being fixed on frame, carry base sliding block and be provided with the first through hole run through, slide rail is in " D " font channel-shaped loop, revolution movement includes revolution push rod and revolution drives, and revolution push rod promotes in the case where revolution driving drives and carries the stepping of base sliding block and the cycle operation in slide rail.The utility model decoration structure features simple design is reasonable, and equipment cost is low, easy to operation, significantly reduces energy consumption, improves the accuracy of overall operation, has ensured the stability of continuous preparation.
Description
Technical field
It the utility model is related to field of mechanical technique, more particularly to a kind of continuously shaped all-in-one for plastic containers.
Background technology
The preparation method of plastic containers is typically by bottle base made of synthetic resin etc., is first positioned over bottle base in heater
Required temperature is heated to, is then positioned over again in shaping mechanism, will be taken out using gases at high pressure after bottle base blow molding.System at present
The equipment of standby plastic containers is distributed two kinds of formula and all-in-one, and distribution is by multiple devices（As pan feeding machine, heater, forming machine,
Discharging machine etc.）Production line balance is formed, its number of devices is more, cost is high, and floor space is big, and energy consumption is relatively large,
Technique beat is relatively slow；And all-in-one is that each instrument prepared needed for plastic containers is incorporated into an equipment so that set
Standby cost substantially reduces, while also saves energy consumption, improves technique beat.
However, existing all-in-one carries out revolution transmission using chain more, because chain much time using easily causes pine
Relax even de- chain, causes bottle base in transmit process that position skew occurs or drops, so as to influence the continuity of whole process progress
And final production efficiency.And existing all-in-one can only be typically realized to the uniform heating outside bottle base, can not be to bottle base
Inwall heated, this draws high degree, doleiform plumpness and appearance luster and finished product to next step blow moulding process
Rate etc. has an impact.
The content of the invention
The purpose of this utility model is solve above-mentioned deficiency, there is provided a kind of continuously shaped one for plastic containers
Machine, to solve the problems, such as that process continuity is low in the prior art, low production efficiency, cost are high.
The utility model is realized using following technical scheme：
A kind of continuously shaped all-in-one for plastic containers, including frame, transport mechanism, heating arrangements and forming machine
Structure, the transport mechanism include carrying base sliding block, free-wheeling system, revolution movement and the slide rail for being fixed on the frame, the load base
Sliding block includes bottle base socket, the first sprocket wheel and the sliding block between the bottle base socket and first sprocket wheel, and institute
State bottle base socket to be fixedly connected with first sprocket wheel, so that bottle base socket described in the first chain wheel drive rotates.It is described to add
Heat engine structure includes the heating unit of some groups of horizontal arrangements above the slide rail, and the heating unit includes opposition and set
Heating light tube group and reflector, it is described heating light tube group and the reflector between be provided with bottle parison heating passage.The shaping
Position of the mechanism located at the slide rail both sides and after the heating arrangements.The slide rail is in " D " font channel-shaped loop, institute
State and multiple load base sliding blocks are set in slide rail, and a vacant space for carrying base sliding block.The free-wheeling system is included certainly
Turn driving element, chain and some second sprocket wheels, second sprocket wheel is located at corresponding to the bottle parison heating passage head and the tail both ends
The lower section of the slide rail, first chain of the chain with second sprocket wheel and below the bottle parison heating passage
Wheel is meshed, and second sprocket wheel rotates under rotation driving element drive, so as to drive the chain and positioned at described
First sprocket wheel rotation below bottle parison heating passage.The revolution movement includes revolution push rod and revolution driving element, institute
Stating revolution push rod includes horizontal push rod and vertical push rod, and the horizontal push rod and the vertical push rod are outside the both ends angle of the slide rail
Side, and the load base sliding block in the slide rail is pointed to, the slide rail is provided with gap with the corresponding position of the revolution push rod,
The revolution push rod promotes the load base sliding block stepping in the case where the revolution driving element drives, and realizes that the load base sliding block exists
Cycle operation in the slide rail.
Preferably, it is described carry base sliding block center be through first through hole.
Preferably, in addition to interior heating arrangements, the interior heating arrangements are corresponding located at the bottle parison heating channel end
Position, the interior heating arrangements include interior heating rod and interior heat driven device, and the interior heating rod drives in the interior heating
Dynamic device lifts under driving by the first through hole, coordinates the step rate for carrying base sliding block to the heating of bottle base inwall.
Preferably, the interior heat driven device is cylinder.
Preferably, the revolution driving element is cylinder.
Preferably, the sliding block is rectangular, four corner roundings.
Preferably, the sliding block is provided with some second through holes.
Preferably, the heating arrangements are arranged on the top of the straight long side part of the slide rail.
Preferably, in addition to bottle base detector, located at the slide rail side and it is located at the shaping mechanism and heating arrangements
Between position.
Compared to the prior art the utility model has following beneficial effect：Load base sliding block is promoted to exist using bar is recommended by general acclaim
Stepping realization bottle base revolves round the sun in " D " font slide rail, and apparatus structure design is succinct reasonable, and equipment cost is low, easy to operation, shows
The driving energy consumption reduced in transmit process is write, improves the accuracy of bottle base transmission, has ensured the stabilization of laser heating transmission
Property.And being designed through first through hole for base sliding block is carried, is advantageous to realize that bottle base inwall heats inside interior heating rod insertion bottle base,
Also allow for changing the bottle base socket of different caliber sizes, can be widely applied to prepare various types of plastic bottles.Meanwhile this practicality
The new interior heating arrangements set in bottle parison heating channel end, can uniformly be heated to bottle base inwall, be promoted in next step
Blow molding draws high degree, it is ensured that the plumpness of bottle base final molding technique, color uniformity, good appearance degree and good
Product rate.
Brief description of the drawings
Fig. 1 is the overlooking the structure diagram of the utility model embodiment.
Fig. 2 is the present invention looks up structural representation that the utility model embodiment is gone after frame.
Fig. 3 is the backsight structural representation that the utility model embodiment is gone after frame.
Fig. 4 is the side structure schematic view that the utility model embodiment is gone after frame.
Fig. 5 is the decomposition texture schematic diagram that the utility model embodiment carries base sliding block
Fig. 6 is the initial station schematic diagram of heating arrangements in the utility model embodiment.
Fig. 7 is the heating station schematic diagram of heating arrangement in the utility model embodiment.
Embodiment
The utility model is described in further details with reference to the accompanying drawings and detailed description.
As shown in Figures 1 to 7, the utility model embodiment includes frame 1, transport mechanism, heating arrangements and shaping mechanism
2.Transport mechanism includes carrying base sliding block 4, free-wheeling system, revolution movement and the slide rail 5 for being fixed on frame 1, and carrying base sliding block 4 includes bottle
Base socket 401, the first sprocket wheel 403 and the sliding block 402 between the sprocket wheel 403 of bottle base socket 401 and first, and bottle base is inserted
Seat 401 is fixedly connected with the first sprocket wheel 403, so that the first sprocket wheel 403 driving bottle base socket 401 rotates.Carrying the center of base sliding block 4 is
The first through hole run through, the first sprocket wheel 403 are inserted in the first through hole of sliding block 402 from below, and bottle base socket 401 is again from sliding block
402 top is inserted in the first sprocket wheel 403, and sliding block 402 is square and the rounding at corner, while sliding block 402 is provided with multiple the
Two through holes 4021, these second through holes 4021 are advantageous to sliding block 402 and the radiating efficiency of itself are improved during stepping.
Slide rail 5 is in " D " font channel-shaped loop, multiple load base sliding blocks 4 is set in slide rail 5, and vacant one carries base sliding block 4
Space, to coordinate revolution movement to promote load base sliding block 4 to realize endless-walk in slide rail 5.
Free-wheeling system includes rotation driving element 8, chain 6 and some second sprocket wheels 7, and the second sprocket wheel 7 is located at bottle parison heating
The lower section of slide rail 5 corresponding to passage head and the tail both ends, chain 6 is the same as the second sprocket wheel 7 and the first chain below bottle parison heating passage
Wheel 403 is meshed, and the second sprocket wheel 7 is in rotation driving element 8（Such as cylinder）Drive it is lower rotate, so as to drive chain 6 and positioned at bottle
The first sprocket wheel 403 below base heating passage rotates.
Revolution movement includes revolution push rod and revolution driving element, and revolution push rod includes horizontal push rod 9 and vertical push rod 10, horizontal to push away
Bar 9 and vertical push rod 10 are on the outside of the both ends angle of slide rail 5, and point to the load base sliding block 4 in slide rail 5, the setting of revolution movement
The stepping clockwise or counterclockwise for carrying base sliding block 4 in slide rail 5 can be not only realized, and when positioned at the one of the both ends angle of slide rail 5
The horizontal push rod 9 of group and vertical push rod 10 promote carry base sliding block 4 clockwise or counterclockwise stepping when, another set indulges push rod 10 and horizontal push rod
9 can play cushioning effect, for ensureing that carry excessive impulse force of the base sliding block 4 in stepping damages to caused by frame.Slide rail 5 is the same as public
Turn the corresponding position of push rod and be provided with gap, revolution push rod is in revolution driving element（Such as cylinder）Under drive, promote and carry base sliding block 4
Stepping, realize and carry base 4 cycle operation in slide rail 5 of sliding block.Chain-driving is replaced to carry the revolution transmission of base sliding block in revolution push rod,
The precision of bottle base transmission is improved, has ensured the continuity of heating transmit process, and cylinder driving drives relative to motor,
It is more beneficial for ensureing accuracy.
Heating arrangements are arranged on the top of the straight long side part of slide rail 5, are advantageous to the stepping laser heating with bottle base, add
Heat engine structure includes the heating unit 3 some groups of horizontal arrangements above slide rail 5, and heating unit 3 includes the heating lamp that opposition is set
Pipe group 301 and reflector 02, the fluorescent tube of heating light tube group 301 are arranged above and below on the one side of heating mantles 304, and reflector 302 is set
It is placed on the another side of heating mantles 304, heating mantles 304 is used to heating light tube group 1 and reflector 2 hanging fixation, and makes to add
The upper port of bottle base socket 401 that the bottom of hot light tube group 301 is located on slide rail 5 mutually maintains an equal level, to ensure fluorescent tube mainly to body portion
Position heating, while to the heating effect unobvious at bottleneck position, operating personnel hold bottleneck after the completion of being so advantageous to heating
Bottle base is taken out.Be provided with bottle parison heating passage between heating light tube group 301 and reflector 302, the both ends of bottle parison heating passage by
Bottle base Transfer pipe is connected, and forms a close passage, the bottle base positioned at bottle parison heating passage is by rotation and revolution, in heating lamp
The uniform heating of outer wall is realized under pipe group 301 and the collective effect of reflector 302.The top of heating mantles 304 is provided with fan 303, when
When heating-up temperature is higher than design temperature, starting fan 303 can promote heating arrangements to reply and keep constant temperature.
Heating arrangements also include interior heating arrangements 11, and it is corresponding that interior heating arrangements 11 are arranged at bottle parison heating channel end
Position, interior heating arrangements 11 include interior heating rod 1101 and interior heat driven device 1102, and interior heating rod 1101 heats drive inside
The step rate pair for lifting operation through first through hole, coordinating load base sliding block 4 through overload base sliding block 4 under dynamic device 1102 drives
Bottle base inwall heats.
Shaping mechanism 2 is located at the position after heating arrangements, including 202, shaping mechanism driving element 203 of cranking arm, a pair
The mould 201 and high pressure blow-gas equipment of slide rail both sides are distributed in relative shape, cranks arm 202 in shaping mechanism driving element
203（Such as cylinder）Under drive, mould 201 is promoted to realize opening and closing, so that in the die cavity of mould 201
Bottle base, blow molding is completed under gases at high pressure effect.
The slide rail side parallel with heating arrangements is provided with bottle base detector 12, and bottle base detector 12 is located at the He of shaping mechanism 2
Between heating arrangements, whether there is the plastic bottle being molded do not removed on passed through load base sliding block 4 for detecting, prevent from moulding
Material bottle due to it is oversized can not by bottle parison heating passage and cause to revolve round the sun driving element to power it is excessive, frame of wounding show
As.
The use process of the utility model embodiment is such：Operator station stands on shaping mechanism 2 and bottle base detector
A certain position between 12, first bottle base is inserted on the current unloaded bottle base socket 401 for carrying base sliding block 4, controlled according to PLC,
When the load base sliding block 4 for being loaded with bottle base stepped in front of bottle parison heating passage, one end Jiao Chu501 positions of slide rail 5 when, slide rail 5
502 positions are to be promoted rapidly under cylinder driving without the vacant state for carrying base sliding block 4, longitudinal push rod 10 at other end angle（Such as,
0.08 second）Carry base sliding block 4 and step to bottle parison heating passage head end, while the load base sliding block for reaching 502 positions is also pushed away by horizontal immediately
Bar 9 promotes rapidly, so as to supplement the vacant load base sliding block of 501 positions, is now placed in the bottle base of bottle parison heating passage head end in chain
The sprocket wheel 403 of bar 6 and first at the uniform velocity rotates under driving, and heats certain time（Coordinate the step rate for carrying base sliding block 4, such as 10s）Afterwards,
By thereafter（501 positions）Load base sliding block drive stepping, so realize repeatedly and carry circular flow of the base sliding block in slide rail 5.When
When load base sliding block 4 steps to the terminal position of bottle parison heating passage counterclockwise, interior heating cylinder 91 rises heating rod 92 in drive
Rise together, interior heating rod 92 is risen to inside bottle base by carrying the first through hole of base sliding block 3, now the inside and outside wall of bottle base with
The rotation of bottle base is heated properly, and interior heating rod heats certain time（Such as 10s, coordinate the step rate for carrying base sliding block 4）Afterwards, it is interior
Heat cylinder and decline drive heating rod decline, complete inwall heating.The bottle base that subsequent inside and outside wall is heated properly is with load base sliding block
Step to together in shaping mechanism 2, continue to step to operator position after completing blow molding（That is blowing and feeding position
Put）, operator can hold bottleneck from bottle base socket 33 and take out bottle base, and whole process only needs an operator that bottle can be achieved
The pan feeding of base and discharging are run, and are reduced the device structure needed for all-in-one, are significantly reduced equipment cost and energy consumption.It is interior
Outer wall uniformly heating after bottle base in blow molding be easier stretch, be made full doleiform attractive in appearance, yield rate up to 99% with
On.
Described in synthesis, the utility model promotes load base sliding block stepping realization bottle base in " D " font slide rail using bar is recommended by general acclaim
Revolution, apparatus structure design is succinct reasonable, and equipment cost is low, easy to operation, significantly reduces the driving in transmit process
Energy consumption, the accuracy of bottle base transmission is improved, ensured the stability of laser heating transmission.And carry base sliding block runs through first
Via design, be advantageous to realize that bottle base inwall heats inside interior heating rod insertion bottle base, also allow for changing different caliber sizes
Bottle base socket, it can be widely applied to prepare various types of plastic bottles.Meanwhile the utility model is set in bottle parison heating channel end
The interior heating arrangements put, bottle base inwall can uniformly be heated, promote next step blow molding draws high degree, it is ensured that
Plumpness, color uniformity, good appearance degree and the yields of bottle base final molding technique.
As known by the technical knowledge, the utility model can pass through other essence without departing from its spirit or the reality of essential feature
Scheme is applied to realize.Therefore, embodiment disclosed above, for each side, all it is merely illustrative, is not only
's.It is all in the scope of the utility model or in the change being equal in the scope of the utility model by the utility model bag
Contain.
Claims (9)
1. a kind of continuously shaped all-in-one for plastic containers, including frame, transport mechanism, heating arrangements and shaping mechanism,
The transport mechanism includes carrying base sliding block, free-wheeling system, revolution movement and the slide rail for being fixed on the frame, the load base sliding block
Including bottle base socket, the first sprocket wheel and the sliding block between the bottle base socket and first sprocket wheel, and the bottle
Base socket is fixedly connected with first sprocket wheel, so that bottle base socket described in the first chain wheel drive rotates；
The heating arrangements include the heating unit of some groups of horizontal arrangements above the slide rail, the heating unit bag
Heating light tube group and the reflector that opposition is set are included, is led between the heating light tube group and the reflector provided with bottle parison heating
Road；
Position of the shaping mechanism located at the slide rail both sides and after the heating arrangements；
It is characterized in that：The slide rail is in " D " font channel-shaped loop, and multiple load base sliding blocks are set in the slide rail, and empty
Remaining one it is described carry base sliding block space；
The free-wheeling system includes rotation driving element, chain and some second sprocket wheels, and second sprocket wheel is located at the bottle base
The lower section of the slide rail corresponding to passage head and the tail both ends is heated, the chain adds with second sprocket wheel and positioned at the bottle base
First sprocket wheel below the passage of heat is meshed, and second sprocket wheel rotates under rotation driving element drive, so as to
Drive the chain and first sprocket wheel rotation below the bottle parison heating passage；
The revolution movement includes revolution push rod and revolution driving element, and the revolution push rod includes horizontal push rod and vertical push rod, institute
Horizontal push rod and the vertical push rod are stated on the outside of the both ends angle of the slide rail, and points to the cunning of the load base in the slide rail
Block, the slide rail are provided with gap with the corresponding position of the revolution push rod, and the revolution push rod is in the revolution driving element
Under drive, the load base sliding block stepping is promoted, realizes cycle operation of the load base sliding block in the slide rail.
2. the continuously shaped all-in-one according to claim 1 for plastic containers, it is characterised in that the load base sliding block
Center be through first through hole.
3. the continuously shaped all-in-one according to claim 2 for plastic containers, it is characterised in that also including interior heating
Mechanism, the interior heating arrangements include interior located at the corresponding position of the bottle parison heating channel end, the interior heating arrangements
Heating rod and interior heat driven device, the interior heating rod pass through the first through hole in the case where the interior heat driven device drives
Lifting, the step rate for carrying base sliding block is coordinated to heat bottle base inwall.
4. the continuously shaped all-in-one according to claim 3 for plastic containers, it is characterised in that the interior heating is driven
Dynamic device is cylinder.
5. the continuously shaped all-in-one according to claim 1 for plastic containers, it is characterised in that the revolution driving
Device is cylinder.
6. the continuously shaped all-in-one according to claim 1 for plastic containers, it is characterised in that the sliding block is in square
Shape, four corner roundings.
7. the continuously shaped all-in-one according to claim 1 for plastic containers, it is characterised in that the sliding block is provided with
Some second through holes.
8. the continuously shaped all-in-one according to claim 1 for plastic containers, it is characterised in that the heating arrangements
It is arranged on the top of the straight long side part of the slide rail.
9. the continuously shaped all-in-one according to claim 1 for plastic containers, it is characterised in that also visited including bottle base
Device is surveyed, located at the slide rail side and the position between the shaping mechanism and heating arrangements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720386136.XU CN206623380U (en) | 2017-04-13 | 2017-04-13 | Continuously shaped all-in-one for plastic containers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720386136.XU CN206623380U (en) | 2017-04-13 | 2017-04-13 | Continuously shaped all-in-one for plastic containers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206623380U true CN206623380U (en) | 2017-11-10 |
Family
ID=60205440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720386136.XU Active CN206623380U (en) | 2017-04-13 | 2017-04-13 | Continuously shaped all-in-one for plastic containers |
Country Status (1)
| Country | Link |
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| CN (1) | CN206623380U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107031025A (en) * | 2017-04-13 | 2017-08-11 | 浙江乐宝塑料设备厂 | Continuously shaped all-in-one for plastic containers |
-
2017
- 2017-04-13 CN CN201720386136.XU patent/CN206623380U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107031025A (en) * | 2017-04-13 | 2017-08-11 | 浙江乐宝塑料设备厂 | Continuously shaped all-in-one for plastic containers |
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