CN206620031U - Basket-hanging stator fills paint machine automatically - Google Patents
Basket-hanging stator fills paint machine automatically Download PDFInfo
- Publication number
- CN206620031U CN206620031U CN201720398928.9U CN201720398928U CN206620031U CN 206620031 U CN206620031 U CN 206620031U CN 201720398928 U CN201720398928 U CN 201720398928U CN 206620031 U CN206620031 U CN 206620031U
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- China
- Prior art keywords
- paint
- basket
- stator
- fills
- hanging
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Abstract
Paint machine is filled automatically the utility model discloses a kind of basket-hanging stator, heater, temperature control device and endless drive chain are provided with its tunnel type drying tunnel, the endless drive is connected with hanging basket rotary type, preheating zone, Guan Qi areas and gel area are provided with the tunnel type drying tunnel, the Guan Qi areas are provided with filling paint device, the paint device that fills includes filling paint seat and lifter plate, the two is fixed together, the lifter plate is connected by transmission mechanism with filling paint engine, and the upper end of the tunnel type drying tunnel is provided with exhaust emission device and even temperature adjusting means；The hanging basket is rectangle or square structure, and at least provided with two stator storage chambers, the lower end of the stator storage chamber is provided with opening, is easy to the paint seat that fills to extend into the inner chamber of the stator；The quantity for filling paint seat is consistent with the quantity of the stator storage chamber.The utility model places stator using hanging basket, fills paint efficiency high, and hanging basket moment horizontal movement, steadiness is good, and equipment can be realized fills paint, circulation production automatically.
Description
Technical field：
The utility model is related to a kind of assembling production equipment of motor, and more particularly to a kind of basket-hanging stator is filled automatically
Paint machine.
Background technology：
In order to meet the quality requirement in USA and Europe market and domestic military enterprise, field frame assembly need to fill paint improve insulation,
Pressure-resistant and water resistance.At present, domestic product for civilian use stator need not fill paint, even if it is also to depend on people that field frame assembly, which fills paint, abroad
Work is completed, artificial to fill that paint efficiency is low, insulated paint wastes serious and have certain influence on the body of operator, environment is caused
Pollution.
Utility model content：
Technical problem to be solved in the utility model is：Overcome the deficiencies in the prior art there is provided one kind it is reasonable in design, from
The basket-hanging stator that dynamicization degree is high, improves operating efficiency and reduces labor intensity fills paint machine automatically.
The technical solution of the utility model is：
A kind of basket-hanging stator fills paint machine automatically, containing tunnel type drying tunnel, and heating dress is provided with the tunnel type drying tunnel
Put, temperature control device and endless drive chain, the endless drive chain is two, is separately positioned on the two of the tunnel type drying tunnel
On the inwall of side, fixing axle, the fixing axle and the turning set on hanging basket are arranged at intervals between two endless drive chains
Rotary type is connected, and the hanging basket is located between two endless drive chains, and one end of two endless drive chains is stretched
Go out the tunnel type drying tunnel, be easy to pick and place the stator in the hanging basket, the power wheel and chain drive of the endless drive chain
Machine is connected, and preheating zone, Guan Qi areas and gel area are provided with the tunnel type drying tunnel, and the Guan Qi areas are provided with filling paint device,
The paint device that fills includes filling paint seat and lifter plate, and the two is fixed together, and the lifter plate is dynamic with filling paint by transmission mechanism
Power machine is connected, and the upper end of the tunnel type drying tunnel is provided with exhaust emission device and even temperature adjusting means；The chain drive machine,
Paint engine, exhaust emission device, heater, temperature control device and even temperature adjusting means is filled to be connected with controller respectively；It is described
Hanging basket is rectangle or square structure, and at least provided with two stator storage chambers, the lower end of the stator storage chamber is provided with out
Mouthful, it is easy to the paint seat that fills to extend into the inner chamber of the stator；The quantity and the number of the stator storage chamber for filling paint seat
Amount is consistent.
The lower end for filling paint seat is provided with sealing ring, and the diameter of the sealing ring is more than the diameter of stator line bag, described
Defeated paint mouth is arranged at intervals with the periphery for filling paint seat, the defeated paint mouth is connected with painting equipment, and the centre of the filling paint seat is
Refluxing opening, the height of the refluxing opening is higher than the height of stator line bag.
The transmission mechanism includes two rotational lead screws, and two rotational lead screws are vertical and be arranged in parallel, the lifting
Two ends on plate are respectively arranged with screwed hole, and two screwed holes spin with two rotational lead screws respectively, two rotations
The middle part of leading screw is connected by two bearing blocks with the inwall of the tunnel type drying tunnel, and the lower end of two rotational lead screws leads to
Cross gear driving pair to be connected with power transmission shaft, the rotary shaft is connected with the paint engine that fills.
Another structure type for filling paint engine：The paint engine that fills is hydraulic cylinder or pneumatic cylinder, the driver
Structure is connecting rod, the lifter plate is moved up and down by piston rod and the connecting rod.
The lower section for filling paint seat, which is set, connects batea, and the surrounding for connecing batea is provided with upward flange, described to connect paint
The lower end of disk is connected by connecting tube with storage paint case.
The fixing axle is monolithic construction or split-type structural, when being monolithic construction, and the fixed seat is through described
Two ends are connected with two endless drive chains respectively after the turning set of hanging basket, when being split-type structural, solid by two
Dead axle section is constituted, and one end of two fixed shaft parts is separately fixed on two endless drive chains, and two described solid
The other end of dead axle section is connected with the turning set rotary type of the hanging basket respectively；Set on two endless drive chains
There is connecting plate, the two ends of the connecting plate are respectively arranged with what is set on roller, the roller and the tunnel type drying tunnel inwall
Guide rail is in contact.
The Guan Qi areas are provided with pressing plate, and the pressing plate is arranged on the centre of two endless drive chains, and and ring
The downside of shape driving chain is corresponding；The pressing plate is connected with hydraulic cylinder or pneumatic cylinder.
The work-handling mouthful of the tunnel type drying tunnel goes to be provided with the exhaust emission device, the gel area with filling paint
Drying tunnel top begin to rehearse waste gas flue, the flue is provided with regulation plate, and the flue is connected by pipeline with outdoor.
The chain drive machine and filling paint engine include motor and reductor, and the even temperature adjusting means includes
Motor and fan, are provided with close between the line shaft and the tunnel type drying tunnel of the motor of the even temperature adjusting means
Seal insulation construction layer.
The controller uses Omron programmable controller, and parameter is set to panel type, and terminal display uses Delta 7
Very little monochrome is touch；The drying tunnel both sides are provided with the big dodge gate of individual layer, and insulation construction is provided with dodge gate.
The beneficial effects of the utility model are：
1st, the utility model this equipment workman is avoided by filtering and human body is caused without contacting insulated paint, pernicious gas
Harm, environmental pollution, equipment can realize that automatic fill is painted, circulates production.
2nd, the preheating of the utility model workpiece, gelling, curing area are added using steel surface far infrared electro-thermal tube hot air circulation
Heat, equipment have the advantages that efficiently, energy-conservation；Whole flow process its complementary energy in addition to artificial upper and lower workpiece is automatically continuously completed：Install
Workpiece, efficiency high are unloaded in workpiece → preheating → filling paint → gelling → curing area →.
3rd, the utility model is forced-ventilated using small exhaust blower, and work-handling mouthful has waste gas absorption discharge dress with filling paint position
Put, gel area case top begins to rehearse exhaust outlet（Flue will have regulation plate）, machine top ducting outlet to outdoor flue can arrange waste gas
Run out.
4th, the utility model puts stator using basket-hanging structure, picks and places conveniently, and makes simple and convenient, cost compared with
Low, a hanging basket can place 6-8 stators, fill paint efficiency high.
5th, the utility model main control PLC uses Omron programmable controller, and parameter is set to panel type terminal display
Touch using 7 cun of monochromes of Delta, input is such as（Pitch time, the paint time is filled, number of times etc. can adjust）, the use of drying tunnel temperature control
OMRON digital display time scales band adjusts temperature controller, and heating system feed is with contactor output（There is overload protection）, security
It is high.
6th, the utility model, which fills paint seat four sides, defeated paint mouth, and centre is refluxing opening, and the height of refluxing opening is higher than line bag height 5
Millimeter, bottom is silica gel sealing ring, fills paint engine and drives lifter plate to rise, and pushes down workpiece, after workpiece and sealing ring are compressed, so
Afterwards from gear pump to paint seat painting is filled, paint effect is filled good.
7th, the utility model, which is used, sets a Ge Guanqi areas and positioned at equipment bottom in the middle of tunnel type drying tunnel, drying tunnel, fill paint
Circulation back paint batea is connect below lifter plate to make of stainless steel, flange height 20mm, connect batea paint backflow tube and use and match somebody with somebody endoporus ￠
32mm steel wire flexible pipes；Circulating effect is good；In addition, drying tunnel both sides are the big dodge gate insulation construction of individual layer, revolution transmission device position
In a top of equipment, all insulation materials of thermal insulation layer select glass fibre cotton board material, high insulating effect.
8th, the utility model is reasonable in design, simple in construction, operating efficiency is high and reduces labor intensity, it is adaptable to various stators
The filling paint of line bag, it is easy to promotion and implementation, with good economic benefit.
Brief description of the drawings：
Fig. 1 is the structural representation that basket-hanging stator fills paint machine automatically；
Fig. 2 is the structural representation of hanging basket shown in Fig. 1；
Fig. 3 is one of structure chart of filling paint engine and transmission mechanism in Fig. 1.
Embodiment：
Embodiment：Referring to Fig. 1, Fig. 2 and Fig. 3, in figure, 1- hanging baskets, 2- endless drive chains, 3- tunnel type drying tunnels, 4- is even
Warm adjusting means, 5- chain drive machines, 6- gels area, 7- fills paint engine, and 8- fills paint seat, 9- Guan Qi areas, 10- preheating zones, 11-
Stator, 12- turning sets, 13- rotational lead screws, 14- lifter plates, 15- gear driving pairs.
Basket-hanging stator fills paint machine and contains tunnel type drying tunnel 3 automatically, wherein：Be provided with tunnel type drying tunnel 3 heater,
Temperature control device and endless drive chain 2, endless drive chain 2 are two, are separately positioned on the both sides inwall of tunnel type drying tunnel 3
On, fixing axle is arranged at intervals between two endless drive chains 2, fixing axle is connected with the rotary type of turning set 12 on hanging basket 1,
Hanging basket 1 is located between two endless drive chains 2, and tunnel type drying tunnel 3 is stretched out in one end of two endless drive chains 2, is easy to take
The stator 11 in hanging basket is put, the power wheel of endless drive chain 2 is connected with chain drive machine 5, is provided with tunnel type drying tunnel 3 pre-
Hot-zone 10, Guan Qi areas 9 and gel area 6, Guan Qi areas 9 are provided with filling paint device, and filling paint device includes filling paint seat 8 and lifter plate 14,
The two is fixed together, and lifter plate 14 is connected by transmission mechanism with filling paint engine 7, and the upper end of tunnel type drying tunnel 3 is provided with
Exhaust emission device and even temperature adjusting means 4；Chain drive machine, filling paint engine 7, exhaust emission device, heater, temperature control
Device and even temperature adjusting means 4 are connected with controller respectively；Hanging basket 1 is rectangle or square structure, is determined at least provided with two
Sub- storage chamber, the lower end of stator storage chamber is provided with opening, is easy to filling paint seat 8 to extend into the inner chamber of stator 11；Fill paint seat 8
Quantity is consistent with the quantity of stator storage chamber.
The lower end for filling paint seat 8 is provided with sealing ring, and the diameter of sealing ring is more than the diameter of stator line bag, fills the outer of paint seat 8
Defeated paint mouth is arranged at intervals with disc, defeated paint mouthful is connected with painting equipment, and the centre for filling paint seat 8 is refluxing opening, the height of refluxing opening
Height of the degree higher than stator line bag.
Transmission mechanism includes two rotational lead screws 13, and two rotational lead screws 13 are vertical and be arranged in parallel, on lifter plate 14
Two ends are respectively arranged with screwed hole, and two screwed holes spin with two rotational lead screws 13 respectively, the middle part of two rotational lead screws 13
It is connected by two bearing blocks with the inwall of tunnel type drying tunnel 3, the lower end of two rotational lead screws 13 passes through gear driving pair 15
It is connected with power transmission shaft, rotary shaft is connected with filling paint engine 7.
The lower section setting for filling paint seat 8 connects batea, and the surrounding for connecing batea is provided with upward flange, prevents holiday, connects batea
Lower end by connecting tube and storage paint case connect, so as to recycling.Certainly, hydraulic cylinder can also be used by filling paint engine 7
Or pneumatic cylinder, transmission mechanism is connecting rod, lifter plate 14 is moved up and down by piston rod and connecting rod, so as to realize filling paint.
Fixing axle is monolithic construction or split-type structural, when being monolithic construction, and fixed seat runs through the turning set of hanging basket 1
Two ends are connected with two endless drive chains 3 respectively after 12, when being split-type structural, are made up of two fixed shaft parts, and two solid
One end of dead axle section is separately fixed on two endless drive chains 3, turn of the other ends of two fixed shaft parts respectively with hanging basket 1
The 12 rotary types connection of dynamic set；Connecting plate is provided with two endless drive chains 3, the two ends of connecting plate are respectively arranged with roller,
Roller is in contact with the guide rail set on the inwall of tunnel type drying tunnel 3, to reduce frictional force.
Guan Qi areas 10 are provided with pressing plate（It is not drawn into figure）, pressing plate is arranged on the centre of two endless drive chains 2, and with
The downside of endless drive chain is corresponding；Pressing plate is connected with hydraulic cylinder or pneumatic cylinder, when filling paint, and pressing plate press against hanging basket 1 or pressure
Endless drive chain 2, is easy to filling paint seat 8 to go deep into bore of stator.
The work-handling mouthful of tunnel type drying tunnel 3 is gone to be provided with exhaust emission device with filling paint, and exhaust emission device both may be used
To use air exhauster, wind channel can be used again, the drying tunnel top in gel area 6 begins to rehearse waste gas flue, flue is provided with regulation plate,
Flue is connected by pipeline with outdoor.
Chain drive machine 5 and filling paint engine 7 include motor and reductor, and even temperature adjusting means 4 includes driving
Motor and fan, sealing thermal insulation structure is provided between the line shaft and tunnel type drying tunnel 3 of the motor of even temperature adjusting means
Layer.
Controller uses Omron programmable controller, and parameter is set to panel type, and terminal display uses 7 cun of lists of Delta
Color is touch；Drying tunnel both sides are provided with the big dodge gate of individual layer, and insulation construction is provided with dodge gate.
During work, start heater, temperature control device and chain drive machine 5, stator 11, controller are put into hanging basket 1
The speed of service and dwell time of the accurate annular driving chain 2 of control are, it is necessary to when filling paint, fill paint engine 7 and start, by rotating
Leading screw 13 rises lifter plate 14, and filling paint seat 8 can enter in the stator 11 in hanging basket 1（Now endless drive chain 2 stops fortune
It is dynamic）, lifter plate 14 rises, and fills the stator line bag in the paint upward top pressure hanging basket 1 of seat 8, makes the sealing ring and stator of the lower end of filling paint seat 8
Line bag is sealed, and prevents from filling paint leakage, painting equipment enters the line bag inner chamber of stator 11 by filling the defeated paint mouthful on paint seat 8, fills paint
Seat 8 can do tapered, be easy to filling paint to gush out, and the centre for filling paint seat 8 is refluxing opening, and the height of refluxing opening is higher than the line of stator 11
Bag height, unnecessary filling paint is back to storage paint case by connecting tube, fills after paint a period of time, fills the paint antiport of engine 7, band
Dynamic lifter plate 14 declines, and fills paint seat 8 and departs from stator line bag, endless drive chain 2 is moved again, into next group of stator line bag
Lacquerer is filled to make.
3 sections of temperature in tunnel type drying tunnel 3, i.e.,：Gel area 6 is general≤135 DEG C, 10≤135 DEG C of preheating zone, Guan Qi areas 9
Normal working temperature≤150 DEG C, 170 ± 6 DEG C of excess temperature limit temperature；Preheating zone 10 is from room temperature to 140 DEG C≤30 minutes；Appoint
One sensor measures monitoring system then automatic sound-light alarm when surmounting setting temperature value, then stops heating during higher than setting, treats temperature
Automatic recovery heating after normal（Still do not recover after general 10 minutes, then need to find out concrete reason）；Configure a movement
The defeated paint car of formula, defeated paint car matches somebody with somebody B16 gear pumps, by frequency control motor control.The outlet of gear pump configures matching somebody with somebody for 16 millimeters of two-way
Device, respectively to the defeated paint of 2 paintings seat on lifter plate.
It is described above, only it is preferred embodiment of the present utility model, not makees any formal to the utility model
Limitation, it is every according to technical spirit of the present utility model above example is made it is any it is simple modification, equivalent variations with
Modification, in the range of still falling within technical solutions of the utility model.
Claims (10)
1. a kind of basket-hanging stator fills paint machine automatically, containing tunnel type drying tunnel, it is characterized in that：It is provided with the tunnel type drying tunnel
Heater, temperature control device and endless drive chain, the endless drive chain are two, are separately positioned on the tunnel type and dry
On the both sides inwall in road, it is arranged at intervals between two endless drive chains in fixing axle, the fixing axle and hanging basket
Turning set rotary type is connected, and the hanging basket is located between two endless drive chains, two endless drive chains
The tunnel type drying tunnel is stretched out in one end, is easy to pick and place the stator in the hanging basket, the power wheel and chain of the endless drive chain
Bar driving machine is connected, and preheating zone, Guan Qi areas and gel area are provided with the tunnel type drying tunnel, and the Guan Qi areas are provided with filling paint
Device, the filling paint device includes filling paint seat and lifter plate, and the two is fixed together, and the lifter plate is by transmission mechanism with filling
Engine connection is painted, the upper end of the tunnel type drying tunnel is provided with exhaust emission device and even temperature adjusting means；The chain drives
Motivation, filling paint engine, exhaust emission device, heater, temperature control device and even temperature adjusting means are connected with controller respectively；
The hanging basket is rectangle or square structure, at least provided with two stator storage chambers, and the lower end of the stator storage chamber is set
There is opening, be easy to the paint seat that fills to extend into the inner chamber of the stator；The quantity and the stator storage chamber for filling paint seat
Quantity it is consistent.
2. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The lower end for filling paint seat is provided with
Sealing ring, the diameter of the sealing ring, which is more than on the diameter of stator line bag, the periphery of the filling paint seat, is arranged at intervals with defeated paint
Mouthful, the defeated paint mouth is connected with painting equipment, and the centre for filling paint seat is refluxing opening, and the height of the refluxing opening is higher than stator
The height of line bag.
3. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The transmission mechanism includes two and turned
Dynamic leading screw, two rotational lead screws are vertical and be arranged in parallel, and the two ends on the lifter plate are respectively arranged with screwed hole, two
The screwed hole spins with two rotational lead screws respectively, the middle parts of two rotational lead screws by two bearing blocks with it is described
The inwall connection of tunnel type drying tunnel, the lower end of two rotational lead screws is connected by gear driving pair with power transmission shaft, described turn
Moving axis is connected with the paint engine that fills.
4. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The paint engine that fills is hydraulic cylinder
Or pneumatic cylinder, the transmission mechanism is connecting rod, the lifter plate is moved up and down by piston rod and the connecting rod.
5. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The lower section for filling paint seat, which is set, to be connect
Batea, the surrounding for connecing batea is provided with upward flange, and the lower end for connecing batea is connected by connecting tube with storage paint case.
6. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The fixing axle is monolithic construction
Or split-type structural, when being monolithic construction, the fixed seat after the turning set of the hanging basket two ends respectively with two
The individual endless drive chain connection, when being split-type structural, is made up of, the one of two fixed shaft parts two fixed shaft parts
End is separately fixed on two endless drive chains, the institute of the other ends of two fixed shaft parts respectively with the hanging basket
State the connection of turning set rotary type；Connecting plate is provided with two endless drive chains, the two ends of the connecting plate are set respectively
Roller is equipped with, the roller is in contact with the guide rail set on the tunnel type drying tunnel inwall.
7. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The Guan Qi areas are provided with pressing plate,
The pressing plate is arranged on the centre of two endless drive chains, and corresponding with the downside of endless drive chain；The pressure
Plate is connected with hydraulic cylinder or pneumatic cylinder.
8. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The workpiece dress of the tunnel type drying tunnel
Unload mouth and remove to be provided with the exhaust emission device with filling paint, the drying tunnel top in the gel area begins to rehearse waste gas flue, the flue
Regulation plate is provided with, the flue is connected by pipeline with outdoor.
9. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The chain drive machine and filling paint are dynamic
Power machine includes motor and reductor, and the even temperature adjusting means includes motor and fan, the even temperature regulation dress
Sealing thermal insulation structure sheaf is provided between the line shaft for the motor put and the tunnel type drying tunnel.
10. basket-hanging stator according to claim 1 fills paint machine automatically, it is characterized in that：The controller uses Omron
Programmable controller, parameter is set to panel type, and terminal display is touch using 7 cun of monochromes of Delta；The drying tunnel both sides are set
The big dodge gate of individual layer is equipped with, and insulation construction is provided with dodge gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720398928.9U CN206620031U (en) | 2017-04-17 | 2017-04-17 | Basket-hanging stator fills paint machine automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720398928.9U CN206620031U (en) | 2017-04-17 | 2017-04-17 | Basket-hanging stator fills paint machine automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206620031U true CN206620031U (en) | 2017-11-07 |
Family
ID=60223474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720398928.9U Expired - Fee Related CN206620031U (en) | 2017-04-17 | 2017-04-17 | Basket-hanging stator fills paint machine automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206620031U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106877600A (en) * | 2017-04-17 | 2017-06-20 | 新乡辉簧弹簧有限公司 | Basket-hanging stator fills paint machine automatically |
-
2017
- 2017-04-17 CN CN201720398928.9U patent/CN206620031U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106877600A (en) * | 2017-04-17 | 2017-06-20 | 新乡辉簧弹簧有限公司 | Basket-hanging stator fills paint machine automatically |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171107 |