CN206616287U - Metallic card clothing linear material continuous electroplating system - Google Patents
Metallic card clothing linear material continuous electroplating system Download PDFInfo
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- CN206616287U CN206616287U CN201720342536.0U CN201720342536U CN206616287U CN 206616287 U CN206616287 U CN 206616287U CN 201720342536 U CN201720342536 U CN 201720342536U CN 206616287 U CN206616287 U CN 206616287U
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- waste gas
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Abstract
A kind of metallic card clothing linear material continuous electroplating system, successively includes removing grease chamber, the first water washing device, reverse electroplating chamber, positive electroplating chamber, the second water washing device successively；Described linear material through going deoil cleaning, the washing of the first water washing device, reverse electroplating chamber of grease chamber to remove the washing after plating impurity, the plating of positive electroplating chamber, the second water washing device are electroplated, streamline complete plating pretreatment, plating and electroplate after cleaning treatment process.Rationally it is provided with and goes deoil cleaning, the washing of the first water washing device, reverse electroplating chamber of grease chamber to remove washing after material surface impurity, positive electroplating chamber plating, the plating of the second water washing device, streamline completes the cleaning treatment process after plating pretreatment, plating and plating, electroplating effect is improved, flaw is greatly reduced.And drying is handled linear material before room is gone out, it is to avoid by backflow relation is rationally provided between secondary pollution, and process, greatlys save cost, effectively improve electroplating efficiency, improve resource utilization.
Description
Technical field
The utility model is related to a kind of metallic card clothing linear material continuous electroplating system.
Background technology
Existing metallic card clothing electroplating technology, to short and small base material because its volume is easy to move therefore electroplates also more convenient,
And for linear material, because its length should not be bent, the requirement to equipment and process is higher.Plating can not form streamline,
The big heavy discount of effect of plating, and the decoction that institute's plating piece is taken out of in electroplating process does not have systematic retracting device.The sewage of generation,
Waste gas effect on environment is very big, though large-scale sewage treatment equipment is have purchased, but price is very expensive, still has sludge and useless
Arranged outside water.And without specific aim, influence production efficiency.
The content of the invention
The purpose of this utility model is the metal needle for providing a kind of pipelining, cost is low, environmentally friendly, electroplating efficiency is high
Routability material continuous electroplating system.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme：A kind of metallic card clothing linear material
Continuous electroplating system, successively includes removing grease chamber, the first water washing device, reverse electroplating chamber, positive electroplating chamber, the second washing dress successively
Put；Remove grease chamber：The grease on linear material surface is removed, and is dried up by gases at high pressure and removed the medicine for remaining in linear material surface
Liquid, conveying linear material to the first water washing device；First water washing device：By one or more the first washing room groups connected step by step
Into being equipped with hole for water spraying on each first washing room internal perisporium, hole for water spraying injection clear water rinses linear material in the first washing room
Expect surface, and washing room is sent out behind gases at high pressure drying surface；Flushing sewage after being rinsed in every grade of first washing room passes through
The flushing sewage that the discharge outlet of this grade is back to after being rinsed in previous stage washing room, the washing room of chopped-off head first step by step passes through this grade
Discharge outlet is discharged and is back to grease chamber；Reverse electroplating chamber:Including accommodating the electroplating bath of electroplate liquid, being reversely inserted in electroplating bath
Two electrodes and gases at high pressure drying area, linear material enter reverse electroplating chamber by reverse electrode be electrolysed electroplate liquid remove electricity
Solve and enter gases at high pressure drying area after impurity, decoction recovery will be blown away and flow to reverse electrolysis groove, area's high pressure is dried up through gases at high pressure
Gas drying is sent to positive electroplating chamber behind surface；Positive electroplating chamber：Electricity is inserted in including accommodating the electroplating bath of electroplate liquid, forward direction
Two electrodes and gases at high pressure drying area in coating bath, linear material enter electroplate liquid of the positive electroplating chamber by positive electrode deposition
Enter gases at high pressure after plating and dry up area, liquids recovery is blown away to electroplating bath, through gases at high pressure drying area's gases at high pressure drying surface
After be sent to the second water washing device, described positive electroplating chamber is provided with steam vent, and plating waste gas is discharged through steam vent；Second water
Cleaning device：It is made up of one or more the second washing rooms connected step by step, water spray is equipped with each second washing room internal perisporium
Hole, hole for water spraying injection clear water rinses linear material surface in the second washing room, and sends out water behind gases at high pressure drying surface
Chamber wash；Flushing sewage after being rinsed in every grade of second washing room is discharged by the discharge outlet of this grade and is back to the water of previous stage second
Flushing sewage after being rinsed in chamber wash, the washing room of chopped-off head second is discharged by the discharge outlet of this grade and is back to positive electroplating chamber electricity
In coating bath；Because going rinse water after fluid, rinse water, reverse electrolysis liquid, positive electroplate liquid, plating, equal temperature is at 60 DEG C or so, quickly
Flashes vapor, so most rear class purge chamber, add, added by forward to prime as pure water, holding go fluid, rinse water,
Original liquid level of rinse water etc. after reverse electrolysis liquid, positive electroplate liquid, plating, to realize the key point of wastewater zero discharge.
It is a kind of to improve：Emission-control equipment, described exhaust-gas treatment are connected on described positive electroplating chamber steam vent
Device includes multistage waste gas absorption liquefied room, the waste gas liquid process chamber for being connected to tail level, connected by return duct with positive electroplating chamber
Logical collecting chamber composition, described multistage waste gas absorption liquefied room connects step by step and every grade of waste gas absorption liquefaction interior is equipped with suction
Attached ball-, described every grade of waste gas absorption liquefied room bottom is equipped with the refluxing opening connected with collecting chamber, and described refluxing opening passes through
Return duct is connected to collecting chamber, and the steam vent of the positive electroplating chamber discharges waste gas containing electroplating bath components to emission-control equipment,
The indoor adsorbing sphere of waste gas absorption liquefaction at different levels converges liquefied electroplating bath components in absorption electroplating bath components and by refluxing opening
Collection is collected through collecting chamber to collecting chamber and is back to positive electroplating chamber, and the waste gas after adsorbing liquefied room's processing through multistage waste gas enters
The waste gas liquid process chamber of tail level, the treatment fluid in waste gas liquid process chamber is outwardly discharged after handling waste gas
The temperature in positive electroplating chamber electroplating bath described in improvement a kind of is 55 DEG C -65 DEG C.
The beneficial effects of the utility model are：Rationally it is provided with and goes grease chamber to deoil the cleaning, washing of the first water washing device, reverse
Electroplating chamber is washed after removing material surface impurity, positive electroplating chamber plating, the plating of the second water washing device, and it is pre- that streamline completes plating
Cleaning treatment process after processing, plating and plating, improves electroplating effect, greatly reduces flaw.And linear material is going out room
Before drying handle, it is to avoid by between secondary pollution, and process rationally be provided with backflow relation, greatly save cost, effectively
Electroplating efficiency is improved, resource utilization is improved, makes environment from heavy metal pollution.
In order that the purpose of this utility model, technical scheme and advantage are clearer, below in conjunction with accompanying drawing to this practicality
It is new to be described in further detail.
Brief description of the drawings
Fig. 1 is a kind of schematic layout pattern of embodiment of metallic card clothing linear material continuous electroplating system.
Fig. 2 is a kind of schematic layout pattern of embodiment of emission-control equipment in Fig. 1
Embodiment
As shown in Figure 1 and Figure 2, a kind of embodiment of the utility model linear material continuous electroplating system, successively includes successively
Grease chamber 1, the first water washing device 2, reverse electroplating chamber 3, positive electroplating chamber 5, the second water washing device 6 are removed,
Remove grease chamber 1：The grease on linear material surface is removed, and is dried up by gases at high pressure and is removed and remain in linear material table
The decoction in face, conveying linear material to the first water washing device 2；
First water washing device 2：It is made up of one or more the first washing room 2a connected step by step, each first washing room 2a
Hole for water spraying is equipped with internal perisporium, hole for water spraying injection clear water rinses linear material surface in the first washing room 2a, and through high pressure
Gas drying sends out the first washing room 2a behind surface；Draining of the sewage by this grade is rinsed after being rinsed in every grade of first washing room
Mouth is discharged and is back to previous stage the first washing room 2a, and the flushing sewage after being rinsed in the first washing room of chopped-off head 2a passes through this grade
Discharge outlet is discharged and is back to grease chamber 1；
Reverse electroplating chamber 3:Including the electroplating bath for accommodating electroplate liquid, reverse two electrodes and the high pressure being inserted in electroplating bath
Gas dries up area, and it is laggard that linear material enters electroplate liquid removal material surface impurity of the reverse electroplating chamber 3 by reverse electrode electrolysis
Enter gases at high pressure drying area, and the electroplate liquid for remaining in linear material surface dried up by gases at high pressure, be recycled to reverse electrolysis groove,
It is sent to positive electroplating chamber (because reverse decoction and positive decoction are same kinds) 5；The utility model uses two electrode wind-ups
Many number of turns, metallic card clothing material once immerses liquid number meter Lian Xu motions；
Positive electroplating chamber 5：Including the electroplating bath for accommodating electroplate liquid, positive two electrodes and the high pressure being inserted in electroplating bath
Gas dries up area, and the present embodiment is 55 DEG C -65 DEG C for the temperature improved in electroplating effect, the described electroplating bath of positive electroplating chamber 5,
60 DEG C are optimally maintained at, because positive electroplating chamber 5 is identical with electroplating bath components used in reverse electroplating chamber 3, into positive electricity
Before plating room 5 even if having remain in the micro electroplating bath components taken out of from reverse electroplating chamber 3 on linear material surface also can be positive
Used in electroplating chamber 5.Linear material enters positive electroplating chamber 5 and blown after the electroplate liquid plating of positive electrolysis into gases at high pressure
Dry area, the second water washing device 6, described positive electroplating chamber 5 are sent to behind gases at high pressure drying area's gases at high pressure drying surface
Steam vent is provided with, plating waste gas is discharged through steam vent；
Second water washing device 6：The the second washing room 6a connected step by step by three is constituted, each second washing room 6a internal perisporiums
On be equipped with hole for water spraying, hole for water spraying injection clear water rinses linear material surface in the second washing room 6a, and is blown through gases at high pressure
Washing room is sent out behind dry surface；Flushing sewage after being rinsed in every grade of second washing room 6a is discharged and returned by the discharge outlet of this grade
The sewage that rinses flowing to after being rinsed in previous stage the second washing room 6a, the second washing room of chopped-off head 6a is discharged by the discharge outlet of this grade
And be back in the positive electroplating bath of electroplating chamber 5；
Described linear material through going grease chamber 1 to deoil, washed, reverse electroplating chamber 3 is removed and electroplated by cleaning, the first water washing device 2
Impurity, positive electroplating chamber 5 are electroplated, the second water washing device 6 is washed after electroplating, and streamline completes plating pretreatment, electroplated and electricity
Cleaning treatment process after plating.Because going rinse water after fluid, rinse water, reverse electrolysis liquid, positive electroplate liquid, plating, equal temperature exists
60 DEG C or so, rapid evaporation water vapour, so most rear class purge chamber, adding, being added by forward to prime as pure water, kept
Original liquid level of rinse water etc. after fluid, rinse water, reverse electrolysis liquid, positive electroplate liquid, plating, to realize waste water, waste gas zero-emission
The key point put.
Emission-control equipment B is connected on the described steam vent of positive electroplating chamber 5, described emission-control equipment includes three-level
Waste gas absorption liquefied room 51, the waste gas liquid process chamber 52 for being connected to tail level, the collection connected by return duct with positive electroplating chamber 5
Room 53 is constituted, and the present embodiment is set to for the series that waste gas is also adsorbed liquefied room by consideration cost on the basis of detection data simultaneously
Three, it can also change series as needed certainly.Described three-level waste gas absorption liquefied room 51 connects and every grade of waste gas absorption step by step
Adsorbing sphere 51-1 is equipped with liquefied room 51, described every grade of waste gas absorption liquefied room 51 bottom is equipped with to be connected with collecting chamber 53
Refluxing opening, described refluxing opening is connected to collecting chamber 53 by return duct, and the steam vent discharge of the positive electroplating chamber 5 is containing electricity
Solution composition waste gas is to emission-control equipment, and the adsorbing sphere that waste gas at different levels are adsorbed in liquefied room 51 is adsorbing electroplating bath components and passed through
Cross refluxing opening and liquefied electroplating bath components are collected to collecting chamber 53, collected through collecting chamber 53 and be back to positive electroplating chamber 5, through three
Waste gas after the processing of level waste gas absorption liquefied room 51 enters the waste gas liquid process chamber 52 of tail level, in waste gas liquid process chamber 52
Reason liquid is outwardly discharged after handling waste gas, and the treatment fluid in waste gas liquid process chamber 52 can be by spraying and adsorbing to waste gas
Discharged again by the pumping of blower fan 54 after ball adsorption treatment.Waste gas after being handled through the present embodiment realize substantially zero-emission,
No pollution, it is ensured that effective processing of waste gas, it is rational in infrastructure, and specific aim is stronger, rationally reclaims backflow, improves the utilization of resources
Rate, substantially reduces cost, low cost, it is easy to accomplish.Whole plating line operation has been done to liquid at rational backflow recovery
Reason, has also done recovery reflow treatment to the resource that reuses in waste gas, and pipelining is externally more closed, and effectively protects
Hinder environment and the safety of staff.
It is above enlightenment according to desirable embodiment of the present utility model, by above-mentioned description, related personnel is complete
Various change and modification can be carried out in the range of without departing from this utility model technological thought.This technical
Scope is not limited to the content on specification, it is necessary to determine technical scope according to right.
Claims (3)
1. a kind of metallic card clothing linear material continuous electroplating system, it is characterised in that：Successively include going grease chamber (1), first successively
Water washing device (2), reverse electroplating chamber (3), positive electroplating chamber (5), the second water washing device (6),
Remove grease chamber (1)：The grease on linear material surface is removed, and is dried up by gases at high pressure and is removed and remain in linear material surface
Decoction, conveying linear material is to the first water washing device (2)；
First water washing device (2)：It is made up of one or more the first washing rooms connected step by step, each first washing room internal perisporium
On be equipped with hole for water spraying, hole for water spraying injection clear water rinses linear material surface in the first washing room, and is dried up through gases at high pressure
Washing room is sent out behind surface；Flushing sewage after being rinsed in every grade of first washing room is discharged and is back to by the discharge outlet of this grade
Flushing sewage after being rinsed in the washing room of previous stage first, the washing room of chopped-off head first is discharged and is back to by the discharge outlet of this grade
Remove grease chamber (1)；
Reverse electroplating chamber (3):Including the electroplating bath for accommodating electroplate liquid, reverse two electrodes and the high pressure gas being immersed in electroplating bath
Body dries up area, and linear material enters reverse electroplating chamber (3) and enters height after the electroplate liquid that reverse electrode is electrolysed removes electrolysis impurity
Body of calming the anger dries up area, and positive electroplating chamber (5) is sent to behind gases at high pressure drying area's gases at high pressure drying surface；
Positive electroplating chamber (5)：Including the electroplating bath for accommodating electroplate liquid, positive two electrodes and the high pressure gas being immersed in electroplating bath
Body dries up area, and linear material enters positive electroplating chamber (5) and blown after the electroplate liquid plating of positive electrolysis into gases at high pressure
Dry area, the second water washing device (6), described positive electroplating chamber are sent to behind gases at high pressure drying area's gases at high pressure drying surface
(5) steam vent is provided with, plating waste gas is discharged through steam vent；
Second water washing device (6)：It is made up of one or more the second washing rooms connected step by step, each second washing room internal perisporium
On be equipped with hole for water spraying, hole for water spraying injection clear water rinses linear material surface in the second washing room, and is dried up through gases at high pressure
Washing room is sent out behind surface；Flushing sewage after being rinsed in every grade of second washing room is discharged and is back to by the discharge outlet of this grade
Flushing sewage after being rinsed in the washing room of previous stage second, the washing room of chopped-off head second is discharged and is back to by the discharge outlet of this grade
In positive electroplating chamber (5) electroplating bath；
Described linear material through go grease chamber (1) deoil cleaning, the first water washing device (2) washing, reverse electroplating chamber (3) remove electricity
Plating impurity, positive electroplating chamber (5) plating, the second water washing device (6) electroplated after washing, streamline completes plating and locates in advance
Cleaning treatment process after reason, plating and plating.
2. metallic card clothing linear material continuous electroplating system according to claim 1, it is characterised in that：Described forward direction electricity
Be connected to emission-control equipment on plating room (5) steam vent, described emission-control equipment include multistage waste gas absorption liquefied room (51),
It is connected to the waste gas liquid process chamber (52) of tail level, is made up of return duct with the collecting chamber (53) that positive electroplating chamber (5) connects, institute
The multistage waste gas absorption liquefied room (51) stated connects and is equipped with adsorbing sphere (51- in every grade of waste gas absorption liquefied room (51) step by step
1), described every grade waste gas absorption liquefied room (51) bottom is equipped with the refluxing opening connected with collecting chamber (53), described backflow
Mouth is connected to collecting chamber (53) by return duct, and the steam vent discharge waste gas containing electroplating bath components of the positive electroplating chamber (5) is extremely
Adsorbing sphere (51-1) in emission-control equipment, waste gas absorption liquefied room (51) at different levels is in absorption electroplating bath components and by backflow
Liquefied electroplating bath components are collected to collecting chamber (53) by mouth, are collected through collecting chamber (53) and are back to positive electroplating chamber (5), through many
Waste gas after level waste gas absorption liquefied room (51) processing enters the waste gas liquid process chamber (52) of tail level, by waste gas liquid process chamber (52)
Interior treatment fluid is outwardly discharged after handling waste gas.
3. metallic card clothing linear material continuous electroplating system according to claim 1 or 2, it is characterised in that：It is described just
Temperature into electroplating chamber (5) electroplating bath is 55 DEG C -65 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720342536.0U CN206616287U (en) | 2017-04-01 | 2017-04-01 | Metallic card clothing linear material continuous electroplating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720342536.0U CN206616287U (en) | 2017-04-01 | 2017-04-01 | Metallic card clothing linear material continuous electroplating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206616287U true CN206616287U (en) | 2017-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720342536.0U Withdrawn - After Issue CN206616287U (en) | 2017-04-01 | 2017-04-01 | Metallic card clothing linear material continuous electroplating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206616287U (en) |
-
2017
- 2017-04-01 CN CN201720342536.0U patent/CN206616287U/en not_active Withdrawn - After Issue
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171107 Effective date of abandoning: 20190329 |