CN206611318U - Exempt from the permanent magnet DC motor of commutating structure - Google Patents

Exempt from the permanent magnet DC motor of commutating structure Download PDF

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Publication number
CN206611318U
CN206611318U CN201720431420.4U CN201720431420U CN206611318U CN 206611318 U CN206611318 U CN 206611318U CN 201720431420 U CN201720431420 U CN 201720431420U CN 206611318 U CN206611318 U CN 206611318U
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China
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wing plate
coil
fixed
plate
motor
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CN201720431420.4U
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Chinese (zh)
Inventor
陈彬
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Shenzhen Chaowei System Technology Co ltd
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Individual
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Abstract

The utility model discloses a kind of permanent magnet DC motor for exempting from commutating structure, comprising:One rotor casing;A pair of end caps, described end cap is located at the two ends of described rotor casing respectively, and a bearing is respectively equipped with the inwall of described end cap;One motor shaft, described motor shaft runs through described bearing;Second magnet ring of the first magnet ring of one annular and an annular, the first described magnet ring and the second magnet ring are located on the inwall of described rotor casing;One stator core, described motor shaft runs through described stator core;A pair of insulating frames, described motor shaft runs through described insulating frame, and described insulating frame is located on the both sides of described stator core, described insulating frame respectively winds enamel-covered wire;Wherein, described insulating frame respectively with described stator core nested encryptions.It is cost-effective due to having lacked the reversing arrangement of complexity, simplify manufacture, time constant of electric motors also shortens, motor reaction is sensitiveer.

Description

Exempt from the permanent magnet DC motor of commutating structure
Technical field
The utility model is related to a kind of permanent magnet DC motor, more precisely, being a kind of DC for exempting from commutating structure Motor.
Background technology
With social further development, motor is that demand can be increasing, and wherein permanent magnet DC motor is because of it:Efficiency It is high, power density is big, simple in construction, reliability is high, smooth speed control scope is wide etc., be widely used in various portable electronics and set Standby, utensil, household electrical appliances, medical treatment, automobile, motorcycle, electric bicycle, battery car, ship, aviation, machinery etc., China gives birth to every year The various permanent magnet DC motors of production reach more than billions of.
Permanent magnet DC motor has two types at this stage:There are brush permanent magnet DC motor and brushless permanent magnet DC motor, this two Plant motor and respectively there are some defects, and the quality problems 95% of motor on reversing arrangement.Carbon brush permanent magnet DC motor Defect:Carbon brush short life, mechanical friction noise are big, have electric spark, electromagnetic interference, pressure drop electric energy loss etc.;Reversing arrangement zero Part is more, complex process, full-automatic can not temporarily produce, belongs to labor-intensive industry, miniature carbon brush permanent direct-current electric Reversing arrangement accounts for the volume of motor 50%, 20% material cost, 30% production hour in machine.
The defect of brushless permanent magnet DC motor:Controller is the industry newly got up, also in the stage early stage of development, it is impossible to do Big power controller, electronic component is more, and cost is very high, and (core electron element, matter is measured all needs import, core for chip etc. Technology is all by state's outer control), miniature brushless permanent magnet DC motor controller accounts for more than 40% material cost, 50% or so body Product.
Utility model content
The utility model is mainly the technical problem solved present in prior art, so as to provide a kind of commutating structure of exempting from Permanent magnet DC motor.
Above-mentioned technical problem of the present utility model is mainly what is be addressed by following technical proposals:
The utility model discloses a kind of permanent magnet DC motor for exempting from commutating structure, comprising:
One rotor casing;
A pair of end caps, described end cap is located at the two ends of described rotor casing respectively, on the inwall of described end cap point She You not a bearing;
One motor shaft, described motor shaft runs through described bearing;
Second magnet ring of the first magnet ring of one annular and an annular, the first described magnet ring and the second magnet ring are located at described On the inwall of rotor casing;
One stator core, described motor shaft runs through described stator core;
A pair of insulating frames, described motor shaft runs through described insulating frame, and described insulating frame is determined positioned at described respectively Enamel-covered wire is wound on the both sides of sub- iron core, described insulating frame;
Wherein, described insulating frame respectively with described stator core nested encryptions.
As the utility model preferred embodiment,
Described stator core includes a cylindric stator tube, and the top of the outer wall of described stator tube is provided with some groups The first coil fixed-wing plate array that constitutes of wing plate is fixed by first coil, the bottom of the outer wall of described stator tube is provided with some Group fixes the second coil fixed-wing plate array that wing plate is constituted by the second coil, and described first coil fixes the end point of wing plate Not She You a tiles first coil fixed arch plate, the end that described the second coil fixes wing plate is respectively equipped with the of a tiles Two coil fixed arch plate;
Insulation ring seat of the described insulating frame comprising a cylindric insulating cylinder and an annular, the week of described insulation ring seat Upwards provided with some groups of limiting bracket arrays and some groups of inductance loop seclusions being made up of inductance loop seclusion plate being made up of limiting bracket Plate array, described limiting bracket includes the spacing strip of a strip, and the end of described spacing strip is respectively equipped with an arc The spacing arc bar of shape, described inductance loop seclusion plate includes an isolation wing plate, and the end of described isolation wing plate is respectively equipped with an arc A fork bar notch, described fork bar groove are respectively constituted between the connection arc bar of shape and a pair of spacing fork bars, adjacent spacing fork bar Mouth is fixed wing plate, the second coil fixation wing plate with described first coil and is engaged respectively.
It is described comprising a rotor casing the invention also discloses a kind of permanent magnet DC motor for exempting from commutating structure The two ends of rotor casing are respectively equipped with an end cap, are respectively equipped with the inwall of described end cap between a bearing, described bearing Provided with a motor shaft, the inwall of described rotor casing is provided with the first magnet ring of an annular and the second magnet ring of an annular, institute The motor shaft stated is provided with a stator core and a pair of insulating frames, and described insulating frame is located at the both sides of described stator core, Enamel-covered wire is wound on described insulating frame;
Described stator core includes a cylindric stator tube, the top of the outer wall of described stator tube provided with two groups by First coil fixes the first coil fixed-wing plate array of wing plate composition, the bottom of the outer wall of described stator tube provided with two groups by Second coil fixes the second coil fixed-wing plate array of wing plate composition, and the end that described first coil fixes wing plate is set respectively There is the first coil fixed arch plate of a tiles, the end of described the second coil fixation wing plate is respectively equipped with the second line of a tiles Enclose fixed arch plate, the setting direction and the second described coil fixed-wing plate array phase of described first coil fixed-wing plate array It is mutually vertical;
Insulation ring seat of the described insulating frame comprising a cylindric insulating cylinder and an annular, the week of described insulation ring seat Upwards provided with two groups of limiting bracket arrays being made up of limiting bracket and two groups of inductance loop seclusion plate battle arrays being made up of inductance loop seclusion plate Row, the setting direction of described limiting bracket array is mutually perpendicular to described inductance loop seclusion plate array, described limiting bracket Spacing strip comprising a strip, the end of described spacing strip is respectively equipped with the spacing arc bar of an arc, described line Enclose division board and include an isolation wing plate, the end of described isolation wing plate is respectively equipped with the connection arc bar of an arc and a pair are isolated Pitch bar, respectively constitute a fork bar notch between adjacent spacing fork bar, described fork bar notch respectively with described first coil Fixed wing plate, the second coil are fixed wing plate and are engaged.
The permanent magnet DC motor of the present utility model for exempting from commutating structure has advantages below:Due to having lacked the commutation dress of complexity Put, it is cost-effective, simplify manufacture.Without electric commutation part, motor reliability qualitative leap is improved.There is no commutation process just There is no alternating magnetic field generation, just without iron core vortex loss, electromagnetic interference, time constant of electric motors also shortens, and motor reaction is cleverer It is quick.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the dimensional structure diagram of the permanent magnet DC motor of the present utility model for exempting from commutating structure;
Fig. 2 is the dimensional structure diagram of the permanent magnet DC motor for exempting from commutating structure in Fig. 1, is now regarded for another Angle;
Sectional views of the Fig. 3 for the permanent magnet DC motor for exempting from commutating structure in Fig. 2 along line A-A;
Fig. 4 be Fig. 1 in the permanent magnet DC motor for exempting from commutating structure stereochemical structure decomposing schematic representation;
Fig. 5 be Fig. 4 in permanent magnet DC motor further stereochemical structure decomposing schematic representation;
Fig. 6 be Fig. 5 in permanent magnet DC motor further stereochemical structure decomposing schematic representation;
Fig. 7 be Fig. 5 in permanent magnet DC motor rotor dimensional structure diagram;
Fig. 8 be Fig. 5 in permanent magnet DC motor insulating frame dimensional structure diagram;
Fig. 9 be Fig. 8 in insulating frame B regions details enlarged diagram;
Figure 10 be Fig. 8 in insulating frame C regions details enlarged diagram;
Figure 11 is the schematic diagram of the permanent magnet DC motor of the present utility model for exempting from commutating structure;
Figure 12 is electric current/ampere force direction schematic diagram of the permanent magnet DC motor of the present utility model for exempting from commutating structure;
Figure 13 is the dimensional structure diagram of the rotor of the permanent magnet DC motor of the present utility model for exempting from commutating structure, now For the two poles of the earth;
Figure 14 is the dimensional structure diagram of the insulating frame of the permanent magnet DC motor of the present utility model for exempting from commutating structure, this When the insulating frame corresponding diagram 13 in rotor;
Figure 15 be Figure 13 in the permanent magnet DC motor for exempting from commutating structure armature winding figure;
Figure 16 is the ampere force direction schematic diagram of the permanent magnet DC motor for exempting from commutating structure in Figure 13, now N poles permanent magnetism Body is by Ampere force reaction force;
Figure 17 is the ampere force direction schematic diagram of the permanent magnet DC motor for exempting from commutating structure in Figure 13, now S poles permanent magnetism Body is by Ampere force reaction force;
Figure 18 is the magnetic circuit schematic diagram of the permanent magnet DC motor of the present utility model for exempting from commutating structure.
Embodiment
Preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings, so that advantage of the present utility model It can be easier to be readily appreciated by one skilled in the art with feature, so as to make protection domain of the present utility model apparent clear and definite Define.
As shown in Figures 1 to 10, the permanent magnet DC motor 1 for exempting from commutating structure includes a rotor casing 2, the rotor casing 2 two ends, which are respectively equipped with an end cap 3, the inwall of the end cap 3, is respectively equipped with a bearing 5, and a motor shaft is provided between the bearing 5 4, the second magnet ring 7 of first magnet ring 6 and an annular of the inwall provided with an annular of the rotor casing 2, the motor shaft 4 is provided with One stator core 8 and a pair of insulating frames 9, the insulating frame 9 are located at the both sides of the stator core 8, and enamel-covered wire 10 is wrapped in insulating frame 9 On.The rotor casing 2, the first magnet ring 6, the second magnet ring 7, end cap 3 and the outer ring of bearing 5 fix integral and around the energy of motor shaft 4 Freely rotate.The stator core 8, insulating frame 9, enamel-covered wire 10, motor shaft 4, the inner ring of bearing 5 fix integral, fixed.
The stator core 8 includes a cylindric stator tube 80, and the top of the outer wall of the stator tube 80 is provided with two groups by the One coil fixes the first coil fixed-wing plate array that wing plate 81 is constituted, and the bottom of the outer wall of the stator tube 80 is provided with two groups by the Two coil fixes the second coil fixed-wing plate array that wing plate 83 is constituted, and the end that the first coil fixes wing plate 81 is respectively equipped with The first coil fixed arch plate 82 of one tiles, the end of second coil fixation wing plate 83 is respectively equipped with the second coil of a tiles Fixed arch plate 84, the setting direction of the first coil fixed-wing plate array is mutually perpendicular to the second coil fixed-wing plate array.
The insulating frame 9 includes the insulation ring seat 91 of a cylindric annular of insulating cylinder 90 and one, the week of the insulation ring seat 91 Upwards provided with two groups of limiting bracket arrays and two groups of inductance loop seclusions being made up of inductance loop seclusion plate 93 being made up of limiting bracket 92 Plate array, the setting direction of the limiting bracket array is mutually perpendicular to the inductance loop seclusion plate array, and the limiting bracket 92 includes one The spacing strip 921 of strip, the end of the spacing strip 921 is respectively equipped with the spacing arc bar 922 of an arc, the inductance loop seclusion Plate 93 includes an isolation wing plate 931, the end of the isolation wing plate 931 be respectively equipped with an arc connection arc bar 932 and a pair every From fork bar 933, respectively constitute a fork bar notch 934 between adjacent spacing fork bar 933, the fork article notch 934 respectively with this One coil is fixed wing plate 81, the second coil fixation wing plate 83 and is engaged.
The permanent magnet DC motor operation principle is described below:According to left hand rule:Electrical conductor is in magnetic field by ampere The effect of power, stretches left hand, and thumb is vertical with forefinger, allows the magnetic line of force to pass perpendicularly through the centre of the palm, and forefinger points to sense of current, thumb Sensing be Impact direction, when change electric current reversely, stress reversely, when change polarity of the magnetic field when, stress reversely, this power it is big Small and magnitude of field intensity, size of current is directly proportional.
As shown in figure 11, in enamel-covered wire 10 BC/DE sections be in respectively under N/S pole fields, galvanization is by Ampere force in H Heart axle rotates, and when the anglec of rotation is more than 90 °, is just in respectively under S/N pole fields, and polarity of the magnetic field becomes reverse, then suffered Ampere force also becomes reverse, causes to become the rotation of enamel-covered wire opposite direction.Now increase changes electric current reversing device, makes suffered Ampere force Also reversely, final suffered Ampere force does circumference rotation in one direction all the time.Change the process of the sense of current in electromechanics trade Referred to as commutate, N/S permanent magnets are in same plane in the axial direction, then there must be N/S magnetic poles on circumference.
As shown in figure 12, magnetic pole is biased side by side in the axial direction, and wherein BC/DE wires are under N/S pole fields respectively, is powered Stream is rotated by Ampere force around H central shafts, when the anglec of rotation is more than 90 °, then rotates BC/DE wires and be not in S/N poles Under magnetic field, it is under no magnetic field state, now circumferencial direction extension N/S pole fields, then BC/DE wires are always in N/S magnetic fields Under, suffered Ampere force is consistent with original position direction, and the extension of N/S pole fields is caused one week, and suffered Ampere force is also one Circumferential direction is rotated, and commutation is not required in this process.The stator core 8, enamel-covered wire 10 are fixed, then the first magnet ring 6, the second magnet ring 7 Opposite direction rotates under the reaction force of Ampere force, externally produces torsional moment.
It should be noted that Fig. 1 has quadrupole to the motor shown in Figure 12, certainly, the number of poles of motor can be according to need Freely to change.
As shown in Figure 13 and Figure 14, it is another specific implementation of the permanent magnet DC motor of the present utility model for exempting from commutating structure Mode, now, motor are bipolar machine.
As shown in figure 16, stator core 8 is diamond-shaped cross-section structure, plays and draws magnetic action, the first magnet ring 6 and the second magnet ring 7 Magnetic pole strength section diamondwise, it is necessary to which rhombus stator core 8 draws magnetic, could constitute the magnetic flux path of two magnet rings.
This is exempted from commutation permanent magnet DC motor and possesses permanent magnet DC motor essential advantage some extra advantages simultaneously:Due to few Complicated reversing arrangement, it is cost-effective, simplify manufacture.Without electric commutation part, motor reliability qualitative leap is improved.Not yet There is commutation process just to be produced without alternating magnetic field, just without iron core vortex loss, electromagnetic interference, time constant of electric motors also shortens, Motor reaction is sensitiveer.
In addition, it is necessary to which wing plate 81 is fixed in explanation, the top of the outer wall of the stator tube 80 provided with two groups by first coil The first coil fixed-wing plate array of composition, it is clear that can also set multigroup, such as 4 groups, 8 groups etc., then corresponding second line The quantity of corresponding structure is consequently increased on the fixed wing plate 83 of circle and insulating frame 9.
This is not limited to, any change or replacement expected without creative work should all be covered in the utility model Protection domain within.Therefore, protection domain of the present utility model should be determined by the scope of protection defined in the claims.

Claims (3)

1. a kind of permanent magnet DC motor (1) for exempting from commutating structure, comprising:
One rotor casing (2);
A pair of end caps (3), described end cap (3) is located at the two ends of described rotor casing (2) respectively, described end cap (3) A bearing (5) is respectively equipped with inwall;
One motor shaft (4), described motor shaft (4) runs through described bearing (5);
The second magnet ring (7) of the first magnet ring (6) of one annular and an annular, described the first magnet ring (6) and the second magnet ring (7) position In on the inwall of described rotor casing (2);
One stator core (8), described motor shaft (4) runs through described stator core (8);
A pair of insulating frames (9), described motor shaft (4) runs through described insulating frame (9), and described insulating frame (9) is located at respectively Enamel-covered wire (10) is wound on the both sides of described stator core (8), described insulating frame (9);
Wherein, described insulating frame (9) respectively with described stator core (8) nested encryptions.
2. the permanent magnet DC motor (1) according to claim 1 for exempting from commutating structure, it is characterised in that
Described stator core (8) includes a cylindric stator tube (80), and the top of the outer wall of described stator tube (80) is set Wing plate (81) first coil fixed-wing plate arrays for constitute are fixed by first coil by some groups, described stator tube (80) outside The second coil fixed-wing plate array that wing plate (83) is constituted, described first are fixed in the bottom of wall provided with some groups by the second coil The end of coil fixation wing plate (81) is respectively equipped with the first coil fixed arch plate (82) of a tiles, and the second described coil is fixed The end of wing plate (83) is respectively equipped with the second coil fixed arch plate (84) of a tiles;
Insulation ring seat (91) of the described insulating frame (9) comprising a cylindric insulating cylinder (90) and an annular, described insulation The circumferential of ring seat (91) is provided with some groups of limiting bracket arrays and some groups being made up of limiting bracket (92) by inductance loop seclusion The inductance loop seclusion plate array of plate (93) composition, described limiting bracket (92) includes the spacing strip (921) of a strip, described The end of spacing strip (921) be respectively equipped with the spacing arc bar (922) of an arc, described inductance loop seclusion plate (93) includes one Isolate wing plate (931), the end of described isolation wing plate (931) be respectively equipped with an arc connection arc bar (932) and a pair every From fork bar (933), a fork bar notch (934), described fork bar notch are respectively constituted between adjacent spacing fork bar (933) (934) wing plate (81), the second coil fixation wing plate (83) is fixed with described first coil respectively to be engaged.
3. a kind of permanent magnet DC motor (1) for exempting from commutating structure, comprising a rotor casing (2), the two of described rotor casing (2) End is respectively equipped with an end cap (3), is respectively equipped with the inwall of described end cap (3) between a bearing (5), described bearing (5) Provided with a motor shaft (4), first magnet ring (6) and one of the inwall provided with an annular of described rotor casing (2) it is annular the Two magnet rings (7), described motor shaft (4) is provided with a stator core (8) and a pair of insulating frames (9), described insulating frame (9) position In winding enamel-covered wire (10) on the both sides of described stator core (8), described insulating frame (9);
Described stator core (8) includes a cylindric stator tube (80), and the top of the outer wall of described stator tube (80) is set Wing plate (81) first coil fixed-wing plate arrays for constituting are fixed by first coil by two groups, the outer wall of described stator tube (80) Bottom wing plate (83) second coil fixed-wing plate arrays for constituting, described first coil are fixed by the second coil provided with two groups The end of fixed wing plate (81) is respectively equipped with the first coil fixed arch plate (82) of a tiles, and the second described coil fixes wing plate (83) end is respectively equipped with the second coil fixed arch plate (84) of a tiles, and described first coil fixed-wing plate array is set Direction is put to be mutually perpendicular to the second described coil fixed-wing plate array;
Insulation ring seat (91) of the described insulating frame (9) comprising a cylindric insulating cylinder (90) and an annular, described insulation The circumferential of ring seat (91) is provided with two groups of limiting bracket arrays and two groups being made up of limiting bracket (92) by inductance loop seclusion plate (93) the inductance loop seclusion plate array of composition, the setting direction and described inductance loop seclusion plate array phase of described limiting bracket array Mutually vertical, described limiting bracket (92) includes the spacing strip (921) of a strip, the end of described spacing strip (921) End is respectively equipped with the spacing arc bar (922) of an arc, and described inductance loop seclusion plate (93) includes an isolation wing plate (931), described Isolation wing plate (931) end be respectively equipped with an arc connection arc bar (932) and a pair of spacing fork bars (933), it is adjacent Respectively constitute a fork bar notch (934) between spacing fork bar (933), described fork bar notch (934) is respectively with described first Coil is fixed wing plate (81), the second coil fixation wing plate (83) and is engaged.
CN201720431420.4U 2017-04-24 2017-04-24 Exempt from the permanent magnet DC motor of commutating structure Withdrawn - After Issue CN206611318U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720431420.4U CN206611318U (en) 2017-04-24 2017-04-24 Exempt from the permanent magnet DC motor of commutating structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720431420.4U CN206611318U (en) 2017-04-24 2017-04-24 Exempt from the permanent magnet DC motor of commutating structure

Publications (1)

Publication Number Publication Date
CN206611318U true CN206611318U (en) 2017-11-03

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CN201720431420.4U Withdrawn - After Issue CN206611318U (en) 2017-04-24 2017-04-24 Exempt from the permanent magnet DC motor of commutating structure

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106921273A (en) * 2017-04-24 2017-07-04 陈彬 Exempt from the permanent magnet DC motor of commutating structure
CN113346701A (en) * 2021-06-16 2021-09-03 李应光 Direct current motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106921273A (en) * 2017-04-24 2017-07-04 陈彬 Exempt from the permanent magnet DC motor of commutating structure
CN113346701A (en) * 2021-06-16 2021-09-03 李应光 Direct current motor

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Effective date of registration: 20210513

Address after: 518000 b-503, Huaguoshan building, 89 Huaguoshan Road, Huaguoshan community, zhaoshang street, Nanshan District, Shenzhen City, Guangdong Province

Patentee after: SHENZHEN CHAOWEI SYSTEM TECHNOLOGY Co.,Ltd.

Address before: 529222 room 517, No.1, building 2, Jiayi garden, Mudan Road, Sijiu Town, Taishan City, Jiangmen City, Guangdong Province

Patentee before: Chen Bin

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