CN206605006U - A kind of flange finish forge cooling system - Google Patents
A kind of flange finish forge cooling system Download PDFInfo
- Publication number
- CN206605006U CN206605006U CN201720145829.XU CN201720145829U CN206605006U CN 206605006 U CN206605006 U CN 206605006U CN 201720145829 U CN201720145829 U CN 201720145829U CN 206605006 U CN206605006 U CN 206605006U
- Authority
- CN
- China
- Prior art keywords
- cooling chamber
- chain
- sprocket
- cooling
- decelerator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 70
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 238000000137 annealing Methods 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 2
- 238000005242 forging Methods 0.000 description 20
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009497 press forging Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 210000001061 forehead Anatomy 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001095 motoneuron effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Abstract
The utility model is a kind of flange finish forge cooling system, solve flange and the problem of incubator is easily caused uneven annealing phenomena is importing directly into after finish forge, including the cooling chamber being obliquely installed, cooling chamber bottom is provided with supporting leg, fan shroud is provided with the top of cooling chamber, fan shroud top is provided with some axial flow blowers, cooling chamber is respectively arranged with rotary shaft at its two ends, some rotating sprockets are symmetrically arranged with the rotary shaft at two ends, corresponding rotating sprocket prolongs cooling chamber length direction and is respectively arranged with chain, prolong its length direction positioned at chain two ends in cooling cavities and be provided with spacing channel-section steel, rotary shaft one end positioned at eminence is connected with driven sprocket, driven sprocket is connected with drive sprocket by driving chain, drive sprocket is connected with decelerator, decelerator is connected with motor.The utility model is simple in construction, reasonable in design, is cooled by the transmission and axial flow blower common on the market of sprocket wheel chain, it is ensured that whole structure has simultaneously saved cost.
Description
Technical field
The utility model is related to flange processing field, specially a kind of flange finish forge cooling system.
Background technology
Flange can be obtained by the method for forging and stamping, and it has main steps that：First it is sawn into band sawing machine drop round steel bar
Round steel breaks blank, and round steel blank is heated into 1150 degrees centigrades by heating furnace, with mould by the blank heated
Pass through excellent suitability for press forming.Forging and stamping mentioned here are finish forge, and the flange semifinished product of precision forging is not final products, in addition it is also necessary to carried out
Follow-up cold-finishing shape and machine cut and enamelling process.Because the semifinished product dense structure of forging forming, hardness are higher, it is follow-up plus
Work difficulty also accordingly increases.Annealing process is most effective, the most economical technique for eliminating stress and reduction hardness, is obtained after annealing
It is adapted to the uniform formation of cold-finishing shape and machining, its hardness is HB140-HB170.It is industry using residual forging heat annealing
A kind of energy-conservation heat treatment mode of middle workman, is incubated generally by forging is directly placed into incubator, cold with controlling
But the method for speed realizes annealing.Forging is that a part order forging is formed in actual production, is entered in forehead forging without heat
Cool after the incubator of source very fast, and the forging in later stage because incubator has accumulated more than forging quantity and waste heat is big, be incubated the temperature inside the box
Height is conducive to annealing.But the hardness that such residual heat annealing mode is easily caused between uneven annealing, forging differs greatly, forging
Uneven microstructure, equally influences follow-up cold-finishing shape and machine cut crudy.So can be first with air cooling way to firm
The flange that forging and stamping are completed does certain cooling processing, its temperature is conducted into insulation again after reaching a relatively low point
Slowly cooled down in case or hutch, so can effectively prevent the hair of flange uneven annealing phenomena caused by excessive temperature differentials
It is raw.
The content of the invention
The utility model is importing directly into incubator easily because excessive temperature differentials causes not to solve flange after finish forge
The problem of homo genizing annelaing phenomenon, there is provided a kind of flange finish forge cooling system.
The utility model is achieved by the following technical solution：A kind of flange finish forge cooling system, including be obliquely installed
Cooling chamber, cooling chamber bottom is provided with supporting leg, is provided with fan shroud at the top of cooling chamber, fan shroud top is provided with some axle streams
Blower fan, cooling chamber is respectively arranged with rotary shaft, the rotary shaft at two ends at its two ends and is symmetrically arranged with some rotating sprockets, correspondence
Rotating sprocket be respectively arranged with chain along cooling chamber length direction, chain two ends is located in cooling cavities prolongs its and grow
Degree direction is provided with spacing channel-section steel, and rotary shaft one end positioned at eminence is connected with driven sprocket, and driven sprocket passes through driving-chain
Bar is connected with drive sprocket, and drive sprocket is connected with decelerator, and decelerator is connected with motor.Wherein, cooling chamber two ends higher position
For press forging entrance, cooling chamber lower exports for press forging, and exit is provided with incubator, can be by by the method for cooling chamber
Orchid is stored into incubator.
Cooling chamber is along its length 15 ° -25 ° with the horizontal sextant angle on ground.The setting of angle, is on the one hand conducive to temperature
Flange after degree cooling is imported into incubator, is on the other hand to ensure that it will not be because angle is excessive and goes out in course of conveying
Existing sliding phenomenon.
Decelerator and motor are arranged at the top of cooling chamber.Decelerator and motor folding folding are at the top of cooling chamber so that
The utility model floor space is unlikely to excessive, to saving hall space, and improving in terms of occupation of land is utilized has positive role.
Belt pulley and V belt are connected between decelerator and motor.The type of cooling that the utility model is used is normal temperature wind
It is cold, there is certain limitation to the speed of transmission, i.e., allow it to have an equalization point in by speed and cooling effect as far as possible,
Because the rotating speed directly produced by motor is very fast, it is necessary to decelerator carries out deceleration processing to it, finally ensure its cooling effect.
The quantity of chain is no less than three.Chain needs to ensure rational spacing, the closeer carrier chain of this spacing
The quantity required of bar is more, it is ensured that the flange on chain will not drop in course of conveying, while the two of conveyer belt
End is provided with spacing channel-section steel, is more beneficial for the stable transmission of flange part.
In use, the flange part that forging and stamping are completed imported into the entrance of cooling chamber, pulley rotation is driven by motor effect,
Belt pulley drives decelerator to be rotated by V belt, and after decelerator slows down, power is reached on drive sprocket, actively
Sprocket wheel drives driven sprocket to rotate by driving chain, and driven sprocket drives rotary shaft to rotate, further, and rotary shaft drives chain
Wheel motion, final sprocket wheel drives chain motion, realizes the conveying of flange.
Meanwhile, when flange is conveyed in cooling chamber, the axial flow blower at the top of cooling chamber is rotated, and will be largely in
The wind of normal temperature state is sent in cooling chamber, so as to realize a certain degree of cooling effect to it.
The utility model is simple in construction, reasonable in design, and by the transmission of sprocket wheel chain, the flange after forging and stamping has been played
The transmission of effect, while carrying out wind cooling temperature lowering processing to it using axial flow blower common on the market, it is ensured that overall conveying, cooling
While effect, great amount of cost has been saved.After the utility model is connected with forging equipment, forging and stamping, cooling can be effectively realized
Automatic assembly line processing, with stronger practical value, be worthy to be popularized.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is side view of the present utility model.
In figure：1- cooling chambers, 2- supporting legs, 3- rotating sprockets, 4- rotary shafts, 5- chains, the spacing channel-section steels of 6-, 7- from
Movable sprocket, 8- driving chains, 9- drive sprockets, 10- decelerators, 11- motors, 12- belt pulleys, 13- V belts, 14- blower fans
Cover, 15- axial flow blowers.
Embodiment
The utility model is described further with reference to Fig. 1 and Fig. 2, a kind of flange finish forge cooling system, including inclination is set
The cooling chamber 1 put, the bottom of cooling chamber 1 is provided with supporting leg 2, and the top of cooling chamber 1 is provided with fan shroud 14, and the top of fan shroud 14 is set
There are some axial flow blowers 15, cooling chamber 1 is respectively arranged with rotary shaft 4 at its two ends, if being symmetrically arranged with the rotary shaft 4 at two ends
Dry rotating sprocket 3, corresponding rotating sprocket 3 is respectively arranged with position in chain 5, cooling cavities 1 along the length direction of cooling chamber 1
Prolong its length direction in the two ends of chain 5 and be provided with spacing channel-section steel 6, be connected with positioned at one end of rotary shaft 4 of eminence driven
Sprocket wheel 7, driven sprocket 7 is connected with drive sprocket 9 by driving chain 8, and drive sprocket 9 is connected with decelerator 10, decelerator 10
It is connected with motor 11.
Cooling chamber 1 is along its length 15 ° -25 ° with the horizontal sextant angle on ground.Decelerator 10 and motor 11 are arranged at
The top of cooling chamber 1.It is attached between decelerator 10 and motor 11 by belt pulley 12 and V belt 13.Chain 5
Quantity is no less than three.
Embodiment：
Cooling chamber 1 that the utility model is used, supporting leg 2 are made using stainless steel plate, cooling chamber 1 and ground
Horizontal sextant angle is 20 °, is provided with rotary shaft 4, rotary shaft 4 and is respectively arranged with the two ends entrance and exit position of cooling chamber 1
Four rotating sprockets 3, its position is mutually corresponded to, and front and rear each two rotating sprocket 3 is provided with carrier chain along the length direction of cooling chamber 1
Bar 5, the quantity of chain 5 is four, and the two ends of chain 5 are respectively fixed with a No. 20 spacing channel-section steels 6；
When the flange part that forging and stamping are completed imported into the entrance of cooling chamber 1, belt pulley 12 is driven to rotate by the effect of motor 11,
Belt pulley 12 drives decelerator 10 to be rotated by V belt 13, and after the deceleration of decelerator 10, power reaches drive chain
On wheel 9, drive sprocket 9 drives driven sprocket 7 to rotate by driving chain 8, and driven sprocket 7 drives rotary shaft 4 to rotate, rotary shaft
4 motion causes rotating sprocket 3 to move, further, and rotating sprocket 3 drives chain 5 to move, and realizes the defeated of flange
Send.When flange is moved in cooling chamber, the axial flow blower 15 positioned at the top of cooling chamber 1 is rotated, and the wind of a large amount of normal temperature is sent
Enter into cooling chamber 1, so as to realize a certain degree of cooling effect to the flange after forging and stamping.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations,
Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：
It can still modify to the technical scheme described in foregoing embodiments, or special to which part or whole technologies
Levy carry out equivalent substitution.And these modifications or replacement, the essence of appropriate technical solution is departed from each reality of the utility model
Apply the scope of a technical scheme.
Claims (5)
1. a kind of flange finish forge cooling system, including the cooling chamber being obliquely installed（1）, it is characterised in that：Cooling chamber（1）Bottom is set
It is equipped with supporting leg（2）, cooling chamber（1）Top is provided with fan shroud（14）, fan shroud（14）Top is provided with some axial flow blowers
（15）, cooling chamber（1）Rotary shaft is respectively arranged with its two ends（4）, the rotary shaft at two ends（4）On be symmetrically arranged with some rotations
Sprocket wheel（3）, corresponding rotating sprocket（3）Along cooling chamber（1）Length direction is respectively arranged with chain（5）, cooling cavities（1）
It is interior to be located at chain（5）Prolong its length direction and be provided with spacing channel-section steel in two ends（6）, positioned at the rotary shaft of eminence（4）One end
It is connected with driven sprocket（7）, driven sprocket（7）Pass through driving chain（8）It is connected with drive sprocket（9）, drive sprocket（9）Connection
There is decelerator（10）, decelerator（10）It is connected with motor（11）.
2. a kind of flange finish forge cooling system according to claim 1, it is characterised in that：Cooling chamber（1）Along its length
Horizontal sextant angle with ground is 15 ° -25 °.
3. a kind of flange finish forge cooling system according to claim 1, it is characterised in that：Decelerator（10）And motor（11）
It is arranged at cooling chamber（1）Top.
4. a kind of flange finish forge cooling system according to claim 1 or 3, it is characterised in that：Decelerator（10）With motor
（11）Between be connected with belt pulley（12）And V belt（13）.
5. a kind of flange finish forge cooling system according to claim 1, it is characterised in that：Chain（5）Quantity not
Less than three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720145829.XU CN206605006U (en) | 2017-02-17 | 2017-02-17 | A kind of flange finish forge cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720145829.XU CN206605006U (en) | 2017-02-17 | 2017-02-17 | A kind of flange finish forge cooling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206605006U true CN206605006U (en) | 2017-11-03 |
Family
ID=60168092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720145829.XU Expired - Fee Related CN206605006U (en) | 2017-02-17 | 2017-02-17 | A kind of flange finish forge cooling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206605006U (en) |
-
2017
- 2017-02-17 CN CN201720145829.XU patent/CN206605006U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171103 |