CN206595818U - A kind of motor with temperature with high efficiency function - Google Patents

A kind of motor with temperature with high efficiency function Download PDF

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Publication number
CN206595818U
CN206595818U CN201720309850.9U CN201720309850U CN206595818U CN 206595818 U CN206595818 U CN 206595818U CN 201720309850 U CN201720309850 U CN 201720309850U CN 206595818 U CN206595818 U CN 206595818U
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centrifugal fan
motor
casing
plate section
air
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杨帆
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Xian University of Science and Technology
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Xian University of Science and Technology
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Abstract

本实用新型提供一种具有高效降温功能的电机,包括机壳、电机本体、端盖和离心风扇,端盖安装在机壳的端部,电机本体和离心风扇设置在机壳的内部,机壳上设有多个风道,每个风道有一个进风口;离心风扇设置有多个风扇叶片;端盖的内侧表面固定有多个导叶;多个导叶位于机壳与离心风扇之间。本实用新型通过在电机端盖上设置多个导叶,将离心风扇流出的冷却气流强制分隔,使冷却气流最大限度的导入机壳的风道中,并最终进入电机内部对电机本体进行冷却;充分利用了离心风扇吹出的冷却气流,避免了冷却气流沿离心风扇做不必要的周向流动而导致冷却气流无法扩压到电机内部,浪费气流机械能的现象发生。

The utility model provides a motor with a high-efficiency cooling function, which includes a casing, a motor body, an end cover and a centrifugal fan, the end cover is installed at the end of the casing, the motor body and the centrifugal fan are arranged inside the casing, and the casing There are multiple air ducts on the top, and each air duct has an air inlet; the centrifugal fan is provided with multiple fan blades; the inner surface of the end cover is fixed with multiple guide vanes; multiple guide vanes are located between the casing and the centrifugal fan . The utility model arranges a plurality of guide vanes on the motor end cover to forcibly separate the cooling air flow from the centrifugal fan, so that the cooling air flow can be introduced into the air duct of the casing to the maximum extent, and finally enter the inside of the motor to cool the motor body; fully The cooling airflow blown by the centrifugal fan is used to avoid unnecessary circumferential flow of the cooling airflow along the centrifugal fan, resulting in the inability of the cooling airflow to diffuse into the motor and the waste of mechanical energy of the airflow.

Description

一种具有高效降温功能的电机A motor with efficient cooling function

技术领域technical field

本实用新型属于电机技术领域,尤其是涉及一种具有高效降温功能的电机。The utility model belongs to the technical field of motors, in particular to a motor with a high-efficiency cooling function.

背景技术Background technique

紧凑型电机由于外形和尺寸的限制,导入电机内部的内风量对电机转子的散热性能的影响尤其重大。在结构紧凑的高效高速电机中,电机的离心风扇通常为径向离心风扇。为了消除电机高速运行带来的热负荷,通常电机的离心风扇的尺寸都设计的比较大,使得离心风扇的出风口与电机机壳的进风口之间的距离较近。由于空间较小,从离心风扇出来的冷却气流的速度也很高,在这种情况下,冷却气流的周向速度往往是大于其径向速度的,直接导致大部分的冷却气流沿着离心风扇的周向流动,无法扩压到电机内部对电机进行有效的降温,同时也造成了大量的气流机械能的浪费。Due to the limitation of the shape and size of the compact motor, the internal air volume introduced into the motor has a particularly significant impact on the heat dissipation performance of the motor rotor. In a compact high-efficiency high-speed motor, the centrifugal fan of the motor is usually a radial centrifugal fan. In order to eliminate the heat load caused by the high-speed operation of the motor, the size of the centrifugal fan of the motor is generally designed relatively large, so that the distance between the air outlet of the centrifugal fan and the air inlet of the motor casing is relatively close. Due to the small space, the speed of the cooling airflow from the centrifugal fan is also high. In this case, the circumferential velocity of the cooling airflow is often greater than its radial velocity, which directly causes most of the cooling airflow to flow along the direction of the centrifugal fan. The circumferential flow of the motor cannot be expanded to the inside of the motor to effectively cool the motor, and it also causes a lot of waste of airflow mechanical energy.

发明内容Contents of the invention

本实用新型的目的是提供一种具有高效降温功能的电机,以克服现有电机的离心风扇吹出的冷却气流沿着离心风扇的周向流动,无法扩压到电机内部对电机进行降温的问题。The purpose of this utility model is to provide a motor with high-efficiency cooling function to overcome the problem that the cooling air blown out by the centrifugal fan of the existing motor flows along the circumferential direction of the centrifugal fan and cannot be diffused into the motor to cool the motor.

为了达到上述目的,本实用新型采用以下技术方案予以实现。In order to achieve the above object, the utility model adopts the following technical solutions to achieve.

一种具有高效降温功能的电机,包括机壳、电机本体、端盖和离心风扇,端盖安装在机壳的端部,电机本体和离心风扇设置在机壳的内部,机壳上设有多个风道,每个风道有一个进风口;离心风扇设置有多个风扇叶片;端盖的内侧表面固定有多个导叶;多个导叶位于机壳与离心风扇之间。A motor with a high-efficiency cooling function, including a casing, a motor body, an end cover and a centrifugal fan, the end cover is installed at the end of the casing, the motor body and the centrifugal fan are arranged inside the casing, and multiple Each air duct has an air inlet; the centrifugal fan is provided with a plurality of fan blades; the inner surface of the end cover is fixed with a plurality of guide vanes; the plurality of guide vanes are located between the casing and the centrifugal fan.

其中,导叶由平板段和弧板段组成,平板段的一端和弧板段的一端连接,平板段和弧板段为一体成型结构。Wherein, the guide vane is composed of a flat section and an arc section, one end of the flat section is connected to one end of the arc section, and the flat section and the arc section are integrally formed.

进一步,平板段的另一端朝向机壳,弧板段的另一端朝向离心风扇。Furthermore, the other end of the flat plate section faces the casing, and the other end of the arc plate section faces the centrifugal fan.

再者,导叶的数目与风道的数目一致;每个风道的进风口对应一个导叶,导叶位于进风口的一侧,该侧为离心风扇旋转方向相对于进风口的下游;并且平板段的另一端靠近进风口该侧的侧壁。Furthermore, the number of guide vanes is consistent with the number of air ducts; the air inlet of each air channel corresponds to a guide vane, and the guide vanes are located on one side of the air inlet, which is downstream of the centrifugal fan's rotation direction relative to the air inlet; and The other end of the plate segment is close to the side wall of the side of the air inlet.

另外,弧板段朝向离心风扇一端的切线c与平板段之间的夹角为α;弧板段朝向离心风扇一端的切线c与离心风扇外圆的线速度u之间的夹角为θ;α+θ=90°;In addition, the angle between the tangent c of the arc plate segment towards the end of the centrifugal fan and the flat plate segment is α; the angle between the tangent c of the arc plate segment towards the end of the centrifugal fan and the linear velocity u of the outer circle of the centrifugal fan is θ; α+θ=90°;

其中,θ=artan(w/u),w为离心风扇出风口处的相对气流速度,u为离心风扇(2)外圆的线速度;Wherein, θ=artan (w/u), w is the relative air velocity at the air outlet of the centrifugal fan, and u is the linear velocity of the outer circle of the centrifugal fan (2);

而 and

D为离心风扇的外圆直径,Z为离心风扇风扇叶片的数量,δ为风扇叶片的厚度,b为两个风扇叶片出口之间的宽度,n为电机本体的转速,Qv为冷却气流流量。D is the diameter of the outer circle of the centrifugal fan, Z is the number of fan blades of the centrifugal fan, δ is the thickness of the fan blades, b is the width between the outlets of the two fan blades, n is the speed of the motor body, and Qv is the cooling air flow .

本实用新型的有益效果是:通过在电机端盖上设置多个导叶,将离心风扇流出的冷却气流强制分隔,使冷却气流最大限度的导入机壳的风道中,并最终进入电机内部对电机本体进行冷却;充分利用了离心风扇吹出的冷却气流,避免了冷却气流沿离心风扇做不必要的周向流动而导致冷却气流无法扩压到电机内部,浪费气流机械能的现象发生。The beneficial effects of the utility model are: by arranging a plurality of guide vanes on the motor end cover, the cooling airflow flowing out of the centrifugal fan is forcibly separated, so that the cooling airflow is introduced into the air duct of the casing to the maximum extent, and finally enters the inside of the motor to affect the motor. The main body is cooled; the cooling airflow blown by the centrifugal fan is fully utilized to avoid unnecessary circumferential flow of the cooling airflow along the centrifugal fan, resulting in the inability of the cooling airflow to diffuse into the motor and the waste of mechanical energy of the airflow.

附图说明Description of drawings

图1为本实用新型电机的半剖结构示意图;Fig. 1 is the schematic diagram of the half-section structure of the utility model motor;

图2为本实用新型端盖及导叶的具体结构示意图;Fig. 2 is the specific structural representation of the utility model end cover and guide vane;

图3为本实用新型机壳、端盖、导叶和离心风扇的具体结构示意图;Fig. 3 is the concrete structural representation of casing, end cover, guide vane and centrifugal fan of the present utility model;

图4是本实用新型导叶设置在机壳和离心风扇之间的局部放大图;Fig. 4 is a partially enlarged view of the guide vane of the present invention arranged between the casing and the centrifugal fan;

图5a是端盖上没有安装导叶,机壳风道进风口处气流流动情况的CFD仿真图;Figure 5a is a CFD simulation diagram of the air flow at the air inlet of the casing air duct without installing guide vanes on the end cover;

图5b是端盖上安装导叶,机壳风道进风口处气流流动情况的CFD仿真图。Figure 5b is a CFD simulation diagram of the air flow at the air inlet of the casing air duct with guide vanes installed on the end cover.

图中,1.机壳;2.离心风扇;3.导叶,301.平板段,302.弧板段;4.端盖;5.出风口;6.风道;7.风扇叶片,8.进风口,9.电机本体。In the figure, 1. casing; 2. centrifugal fan; 3. guide vane, 301. flat plate section, 302. arc plate section; 4. end cover; 5. air outlet; 6. air duct; 7. fan blade, 8 . Air inlet, 9. Motor body.

具体实施方式detailed description

参照图1,本实用新型提供一种具有高效降温功能的电机,包括机壳1、电机本体9、端盖4和离心风扇2,端盖4安装在机壳1的端部,电机本体9和离心风扇2设置在机壳1内部;机壳1上设有多个风道6,每个风道6有一个进风口8;离心风扇2设置有出风口5和多个风扇叶片7。With reference to Fig. 1, the utility model provides a kind of motor with efficient cooling function, comprises casing 1, motor body 9, end cover 4 and centrifugal fan 2, end cover 4 is installed on the end of casing 1, motor body 9 and The centrifugal fan 2 is arranged inside the casing 1; the casing 1 is provided with a plurality of air ducts 6, and each air duct 6 has an air inlet 8; the centrifugal fan 2 is provided with an air outlet 5 and a plurality of fan blades 7.

参照图1、图2和图3,端盖4的内侧表面固定有多个导叶3,多个导叶3位于机壳1与离心风扇2之间。导叶3由平板段301和弧板段302组成,平板段301的一端和弧板段302的一端连接,平板段301和弧板段302为一体成型结构。平板段301的另一端朝向机壳1,弧板段302的另一端朝向离心风扇2。导叶3的数目与风道6的数目一致;每个风道6的进风口8对应一个导叶3,导叶3位于进风口8的一侧,该侧为离心风扇2旋转方向相对于进风口8的下游;并且平板段301的另一端靠近进风口8该侧的侧壁。Referring to FIG. 1 , FIG. 2 and FIG. 3 , a plurality of guide vanes 3 are fixed on the inner surface of the end cover 4 , and the plurality of guide vanes 3 are located between the casing 1 and the centrifugal fan 2 . The guide vane 3 is composed of a flat plate section 301 and an arc section 302 , one end of the flat section 301 is connected to one end of the arc section 302 , and the flat section 301 and the arc section 302 are integrally formed. The other end of the plate section 301 faces the casing 1 , and the other end of the arc plate section 302 faces the centrifugal fan 2 . The number of guide vanes 3 is consistent with the number of air passages 6; the air inlet 8 of each air passage 6 corresponds to a guide vane 3, and the guide vanes 3 are located on one side of the air inlet 8, which is the direction of rotation of the centrifugal fan 2 relative to the inlet. and the other end of the flat panel section 301 is close to the side wall on the side of the air inlet 8 .

电机工作时,离心风扇2的风扇叶片7转动,冷却空气从离心风扇2的出风口5吹出,本实用新型电机的端盖4上设置多个导叶3,导叶3将离心风扇2流出的冷却气流强制分隔,使更多的冷却气流导入进风口8进而流入风道6中,最终流入风道6的冷空气进入电机内部对电机本体9进行冷却;本实用新型导叶3由平板段301和弧板段302组成,能将从离心风扇2出风口5流出的冷却气流最大限度地导入进风口8中。本实用新型充分利用了离心风扇2吹出的冷却气流,避免了冷却气流沿离心风扇2做不必要的周向流动而导致冷却气流无法扩压到电机内部,浪费气流机械能的现象发生。When the motor works, the fan blade 7 of the centrifugal fan 2 rotates, and the cooling air is blown out from the air outlet 5 of the centrifugal fan 2. A plurality of guide vanes 3 are arranged on the end cover 4 of the motor of the present invention, and the guide vanes 3 flow out the centrifugal fan 2. The cooling air flow is forcibly separated, so that more cooling air flow is introduced into the air inlet 8 and then flows into the air duct 6, and finally the cold air flowing into the air duct 6 enters the inside of the motor to cool the motor body 9; Composed of the arc plate section 302, the cooling airflow flowing out from the air outlet 5 of the centrifugal fan 2 can be guided into the air inlet 8 to the greatest extent. The utility model makes full use of the cooling airflow blown out by the centrifugal fan 2, avoiding unnecessary circumferential flow of the cooling airflow along the centrifugal fan 2, resulting in the inability of the cooling airflow to diffuse into the motor, and the waste of mechanical energy of the airflow.

参照图4,弧板段302朝向离心风扇2一端的切线c与平板段301之间的夹角为α;弧板段302朝向离心风扇2一端的切线c与离心风扇2外圆的线速度u之间的夹角为θ;α+θ=90°;Referring to Fig. 4, the angle between the tangent line c of the arc plate section 302 towards the end of the centrifugal fan 2 and the flat plate section 301 is α; the tangent line c of the arc plate section 302 towards the end of the centrifugal fan 2 and the linear velocity u The angle between them is θ; α+θ=90°;

其中,θ=artan(w/u),W为离心风扇2出风口5处的相对气流速度,u为离心风扇2外圆的线速度;Wherein, θ=artan (w/u), W is the relative air velocity at the air outlet 5 of the centrifugal fan 2, and u is the linear velocity of the outer circle of the centrifugal fan 2;

而 and

D为离心风扇2的外圆直径,Z为离心风扇2风扇叶片7的数量,δ为风扇叶片7的厚度,b为两个风扇叶片7出口之间的宽度,n为电机本体9的转速,Qv为冷却气流流量。D is the diameter of the outer circle of the centrifugal fan 2, Z is the number of fan blades 7 of the centrifugal fan 2, δ is the thickness of the fan blades 7, b is the width between two fan blades 7 outlets, and n is the rotating speed of the motor body 9, Q v is the cooling air flow rate.

通过以上公式即可确定α的值。The value of α can be determined by the above formula.

参照图5a和图5b,从这两个CFD仿真图中即可看出,在端盖4上增加导叶3对离心风扇2的出风口5流出的冷却气流进行阻隔分流后,进入进风口8的冷却气流的气流量远远大于不加导叶时的气流量,发生周向运动的气流量也仅仅只是少量。因此本实用新型在端盖4上设置导叶后,在避免气流机械能浪费,降低电机温度方面的效果是非常显著的,且本实用新型的结构简单,成本低,适合广泛推广。Referring to Fig. 5a and Fig. 5b, it can be seen from these two CFD simulation diagrams that adding guide vanes 3 to the end cover 4 blocks and diverts the cooling air flow from the air outlet 5 of the centrifugal fan 2 before entering the air inlet 8 The air flow of the cooling air flow is much larger than the air flow when the guide vanes are not added, and the air flow of the circumferential movement is only a small amount. Therefore, after the guide vanes are arranged on the end cover 4 of the utility model, the effect of avoiding the waste of air flow mechanical energy and reducing the temperature of the motor is very significant, and the utility model has a simple structure and low cost, and is suitable for wide application.

Claims (5)

1. a kind of motor with temperature with high efficiency function, including casing (1), motor body (9), end cap (4) and centrifugal fan (2), the end cap (4) is arranged on the end of casing (1), and motor body (9) and centrifugal fan (2) are arranged on the interior of casing (1) Portion, it is characterised in that:The casing (1) is provided with multiple air channels (6), and each air channel (6) has an air inlet (8);Centrifuge wind Fan (2) is provided with multiple fan blade (7);The inner surface of the end cap (4) is fixed with multiple stators (3);Multiple stators (3) Between casing (1) and centrifugal fan (2).
2. there is the motor of temperature with high efficiency function according to claim 1, it is characterised in that:The stator (3) is by flat plate section (301) with arc plate section (302) composition, one end of flat plate section (301) and one end connection of arc plate section (302), flat plate section (301) and Arc plate section (302) is formed in one structure.
3. there is the motor of temperature with high efficiency function according to claim 2, it is characterised in that:The flat plate section (301) it is another One end is towards casing (1), and the other end of arc plate section (302) is towards centrifugal fan (2).
4. there is the motor of temperature with high efficiency function according to claim 3, it is characterised in that:The number of the stator (3) with The number in air channel (6) is consistent;Air inlet (8) one stator (3) of correspondence in each air channel (6), stator (3) is located at air inlet (8) Side, the side be centrifugal fan (2) direction of rotation relative to air inlet (8) downstream;And the other end of flat plate section (301) Side wall close to air inlet (8) side.
5. there is the motor of temperature with high efficiency function according to claim 4, it is characterised in that:Described arc plate section (302) direction Angle between the tangent line c and flat plate section (301) of centrifugal fan (2) one end is α;Arc plate section (302) is towards centrifugal fan (2) one Angle between the tangent line c and centrifugal fan (2) at end cylindrical linear velocity u is θ;α+θ=90 °;
Wherein, θ=artan (w/u), w are the relative air speed at centrifugal fan (2) air outlet (5) place, and u is centrifugal fan (2) Cylindrical linear velocity;
And
<mrow> <mi>u</mi> <mo>=</mo> <mfrac> <mrow> <mi>n</mi> <mi>&amp;pi;</mi> <mi>D</mi> </mrow> <mn>60</mn> </mfrac> <mo>;</mo> </mrow>
D is the outside diameter of centrifugal fan (2), and Z is the quantity of centrifugal fan (2) fan blade (7), and δ is fan blade (7) Thickness, b is the width between two fan blade (7) outlets, and n is the rotating speed of motor body (9), QvFor cooling air-flow flow.
CN201720309850.9U 2017-03-28 2017-03-28 A kind of motor with temperature with high efficiency function Expired - Fee Related CN206595818U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI679832B (en) * 2019-03-15 2019-12-11 東元電機股份有限公司 Motor rotor frame
TWI683507B (en) * 2018-10-03 2020-01-21 東元電機股份有限公司 Rotor structure with external airflow producing element
CN111009980A (en) * 2018-10-08 2020-04-14 东元电机股份有限公司 Rotor structure with external airflow generating element
CN117791944A (en) * 2024-02-18 2024-03-29 深圳市凯福机电设备有限公司 Motor for vacuum pump
WO2024139473A1 (en) * 2022-12-25 2024-07-04 峰飞航空科技(昆山)有限公司 Motor and centrifugal fan therefor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI683507B (en) * 2018-10-03 2020-01-21 東元電機股份有限公司 Rotor structure with external airflow producing element
CN111009980A (en) * 2018-10-08 2020-04-14 东元电机股份有限公司 Rotor structure with external airflow generating element
CN111009980B (en) * 2018-10-08 2020-11-10 东元电机股份有限公司 Rotor structure with external airflow generating elements
TWI679832B (en) * 2019-03-15 2019-12-11 東元電機股份有限公司 Motor rotor frame
WO2024139473A1 (en) * 2022-12-25 2024-07-04 峰飞航空科技(昆山)有限公司 Motor and centrifugal fan therefor
CN117791944A (en) * 2024-02-18 2024-03-29 深圳市凯福机电设备有限公司 Motor for vacuum pump

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