CN206591282U

CN206591282U - Active spreading roll, passive spreading roll and expanding mercerizing machine

Info

Publication number: CN206591282U
Application number: CN201720307627.0U
Authority: CN
Inventors: 姚浩明; 方道平
Original assignee: Individual
Current assignee: Individual
Priority date: 2017-01-24
Filing date: 2017-03-27
Publication date: 2017-10-27
Anticipated expiration: 2027-03-27

Abstract

The utility model provides active spreading roll, passive spreading roll and expanding mercerizing machine, is related to the technical field of yarn fabric production equipment, including fixing axle, geared sleeve and gear；The geared sleeve is provided at both ends with the axle；The gear is provided with the geared sleeve；Two the first directive wheels being fixedly installed in fixing axle are provided between two geared sleeves, interior roller is arranged with two first directive wheels.The utility model is solved to be limited with the maximum door width of front guide roll, and is only used for xeric position, it is impossible to used in alkali lye；The problem of deflector roll of two wheel designs can only be produced；Simultaneously using active spreading roll, the expanding mercerising function regulation and control longitude and latitude equalization of strain of passive spreading roll, make even tension suffered by cloth fabric, energy mercerising goes out to be intended to Surface of Sphere shape high-quality cloth fabric, improve postorder processing skill；Bleaching, dyeing, the high standard of the product quality of printing and dyeing.

Description

Active spreading roll, passive spreading roll and expanding mercerizing machine

Technical field

The utility model is related to yarn fabric production equipment for dyeing and finishing technical field, more particularly, to active spreading roll, passive expansion Width roller and expanding mercerizing machine.

Background technology

Mercerizing machine is used for cotton, polyester fiber product.It is from the band of flat distortion using the mercerizing agent of concentrated alkaline by cotton fiber Shape form becomes round, and bafta is in the case where longitude and latitude tension force is adapted to, with the processing of dense 260g/L270g/L soda bath, Swelling of fiber, natural reverse in fiber longitudinal direction is set to disappear, cross section is into circle, and cloth fabric is to the reverse more regular of light；Fabric is fine Dimension is after chemical reaction, maximum expanded reachable 27 percent, measuring fiber barium values determination method after mercerising；The big mercerising effect of barium value It is really good, barium value 100~105 represent non-mercerisings, 105~135 represent mercerisings not exclusively, 150 abundant mercerisings indicated above, can obtain Gloss to greatest extent is obtained, has strength and easily absorbs the state of dyestuff；Dimensional stability for fabric and permanent gloss can be strengthened, broken Resistance to spalling also increases, and the fiber after mercerising has increase, dyeing easily absorption to the adsorbance of water, iodine and dyestuff.To bleaching below, Dyeing, the influence of stamp fabric quality are larger.

Mercerization：I.e. under 15-25 degree Celsius, cotton products are inserted 25- is soaked in sodium hydroxide solution 40 seconds.

Conventional expanding mercerizing machine has cloth gripper mercerising, roller mercerising and straight roller expanding mercerizing machine, is imitated with cloth gripper expanding mercerizing machine Fruit is best, using highest.

Cloth gripper expanding mercerizing machine：By preceding roll alkali groove, after roll the part groups such as alkali groove, cloth gripper amplitude-expanding device, lixiviating case, open washing case Into；But there is cloth gripper part and be also easy to produce mechanicalness edge damage, the problem of equipment takes up an area big.

The difference of roller expanding mercerizing machine and cloth gripper expanding mercerizing machine essentially consists in expanding and the common expanding part in previous cleaning part Roller is made up of shallow flat step trough and 10-12, arc cloth cover can be caused by adding roller quantity.

Produced broadwise component when expanding principle is fabric pile warp roller sleeve curve slope, by its width broadening；In the presence of Produce through close inequality, parallel tends to have male and female face into meniscus shaped, dyeing.

Straight roller expanding mercerizing machine is from being provided with padding machine and amplitude-expanding device unlike first two；There is expanding and act on poor, latitude National standard is reached to washing shrinkage hardly possible.

Because pre-treatment speed of scouringing and bleaching is fast, yield is high, easily overstock, therefore it is required that mercerising speed is improved, general cloth gripper expanding Mercerizing machine 50-60m/min, and high speed expanding mercerizing machine reaches 100-150m/min.Mercerising " bottleneck " problem can so be solved.But Each part requirement to expanding mercerizing machine is high.

Existing expanding disappear crape roller crape bar be also easy to produce position using go crape effect substantially, better than rubber roller, olive roller, spiral shell Roll dies cylinder goes crape effect；Existing expanding disappear crape roller arc skateboard be with center line 2 points be connected on interior roller, panel is waved, sound Sound is big, abrasion is big, short life, and interior roller two ends fill bearing, because of bearing grease effect of flood cloth fabric, are limited to multistage arc Development can only have around each one arc skateboard form, and existing spreading roll all cannot be used for warp-wise pulling force in addition to screw fabric guide roll On big mercerizing machine, Wet or dry condition on the small open washing case of warp-wise pulling force is only used for.Three of the above mercerizing machine is all with warp-wise tension force To carry out mercerising.

Utility model content

The purpose of this utility model is to provide active spreading roll, passive spreading roll and expanding mercerizing machine, existing to solve The cloth that mercerizing machine occurs during mercerising cloth fabric fibre alkali lye infiltration in dense concentrated base is poor, swelling of fiber is not enough, chemistry Reaction is insufficient, be also easy to produce side crape, middle active crape；Cloth gripper area produces that edge damage, latitude washing shrinkage be not up to standard, when steaming alkali case lixiviating not Thoroughly, after half mercerising, mercerising into the cloth cover shortcomings such as prolate Sui circle mechanicalness technical problem.

The problem of to solve above-mentioned, the utility model rolls face using bar shaped, is oriented to the straight roller of rotor and edge cam composition Circle and axially expand with contractile motion by directly imposing grain cross synchronization and uniform tension, to have realized The stent of effect disappears crape, solves crape bar during plain cloth production.Based on principle of uniformity, after improvement be used for mercerizing machine alkali lye in master Passive expanding roller, is to solve the problems, such as various shortcomings caused by the above-mentioned mechanical technique of mercerising.

The present expanding crape that disappears cannot be used for mercerizing machine reason and be；Roller arc skateboard be with center line 2 points be connected to interior roller Top panel is waved, the big big short life of abrasion of sound；Interior roller two ends fill bearing because of bearing grease effect of flood cloth fabric, Zhi Nengyou The existing spreading roll of arc skateboard form of left and right each one, and it is limited to development of the expanding type deflector roll on width, it is impossible to be used in On the big mercerizing machine of warp-wise pulling force, dry and wet environment on the small open washing case of warp-wise pulling force is only used for, being also easy to produce position in crape bar makes With effect substantially, crape effect is gone better than rubber roller, olive roller screw roller；

Pass through use of the main passive expanding roller on expanding mercerizing machine；On main passive spreading roll basis, that is, lead Cos α curves are expanded into wheel groove, and are set to when cloth fabric is spent with roll surface 0-180 as cladding area, two sections of left and right arc cunning Plate is displaced outwardly simultaneously, is satisfied wash rice by the made a concerted effort contact surface of cloth cover and roll surface of the tension force generation of longitude and latitude two and increased, makes cloth density by close Become and dredge, now concentrated base is penetrated between fiber, realizes rapid osmotic；It is non-cladding area, two sections of left and right arc when 180-360 spends Shape slide plate lead is moved inward simultaneously in directive wheel impression orbit, cloth density You Shu Bian Mi, and density promotes expanded repeatedly Effect.

Think；Under synchronous motor effect, active spreading roll plays synchronous effect in itself, and warp-wise tension force is not produced, Can control the warp-wise tension force of cloth fabric, reduce warp-wise tension force, action function of the weft tension to cloth fabric can be produced, can reach through Latitude tension force is intended to the action function of balance；Cloth fabric face is set to form ball face structure under the effect of longitude and latitude even tension Effect.Passive spreading roll can produce warp-wise tension force, and the action function of weft tension, the big quilt of replaceable latitude shifting amount can be produced again Dynamic expanding makes the effect of cloth fabric face longitude and latitude even tension formation ball face structure to adjust longitude and latitude equalization of strain；

During theory analysis longitude and latitude even tension, cloth fabric fibre formation ball face structure could be realized, thinks and works as When measuring fiber chemically reacts with concentrated base, the new structural plane of expanded regeneration is produced, its factor is influenceed；Have machinery, temperature, Tension force, reaction time, concentration of lye；Wherein only machinery, the factor of tension force two are non-adjustable, or machinery is mainly to pass through to tension force Carry out the process of mercerising to tension force, produce warp-wise tension force and be more than weft tension, make cloth fabric formed long flat elliptical structure, Crape bar, latitude washing shrinkage be not up to standard；Make cloth fabric into Surface of Sphere shape and section into cylindrical structure, it is necessary in concentrated base area, middle alkali Area, the real longitude and latitude equalization of strain in Dan Jian areas, i.e., using main passive spreading roll various combinations, reach that cloth cover longitude and latitude tension force tends to uniform Purpose, realize the formation of measuring fiber ball face structure.

Such as；Expanding mercerizing machine is when driving；Worm gear device on entering cloth rack on the dry cloth of first concentrated base padding machine driving Governing mechanism of tension makes cloth produce warp-wise tension force, drives passive spreading roll in concentrated base groove to rotate, and warp-wise tension force is also passive many Section spreading roll is produced, and quantity is more, and warp-wise tension force is bigger；Longitude and latitude equalization of strain is solved, is exactly when warp-wise tension force is more than broadwise During power in the first concentrated base groove, in two concentrated base casees, in, increase and decrease main passive spreading roll quantity, or the expanding amount that changes the outfit in light alkali case The weight distance waved on roller lever tensioner between the passive spreading roll of big master, or regulation each unit, or increase and decrease weight Weight；Longitude and latitude equalization of strain is examined, can be under four fluorescent lamps with the circularity for amplifying sem observation cloth cover Surface of Sphere shape；

Realize that mechanical regulation tension force solves Three Difficult Issues one by the utility model product, high alkali liquid permeates more rapidly It is quickly effective during effective lixiviating；Two, no crape bar edge damage broadwise washing shrinkage cloth fabric not up to standard is from inclined oblong toward Surface of Sphere； Three, with regulation and control longitude and latitude equalization of strain function.

Cloth can be achieved in the complete mercerisings of concentration of lye 260-270g/L by the main passive various combinations of expanding roller, and energy Regulate and control longitude and latitude equalization of strain, make even tension suffered by cloth fabric, energy mercerising goes out to be intended to Surface of Sphere shape high-quality cloth fabric, improved Postorder processing quality；The product quality of bleaching, dyeing, printing and dyeing is set to obtain higher standard；Uncertain is that one kind is not creased Thus the fabric of line reveals, so as to lift the market efficiency of whole industry, and the international market related to textile and garment enterprise is unexpectedly Strive ability.Expanding mercerizing machine, can process the various cloth fabrics of thickness width；Four kinds can be produced as required for various different fabrics The mercerizing machine of pattern；Mercerizing machine mechanical structure is simple, and all rubbing surfaces are all thermally treated, it is main by spreading roll long lifespan up to 8 years, both Energy consumption can be saved, floor space 1/3 can be saved again；And the mercerizing machine from 1600~3500mm, seven kinds of width can be produced.This reality With new expanding mercerizing machine overall length 48m speeds 60-80m/min；It is to be carried out using existing using most 1800mm width as sample Parsing；

Expanding mercerizing machine is constituted by entering cloth rack, the first concentrated base case groove padding machine or the first concentrated base case padding machine, ventilative roller, second Concentrated base case groove padding machine or the second concentrated base case padding machine, composition concentrated base reaction zone；Soda is constituted by middle alkali case padding machine, light alkali case padding machine Area, by seven groups of open washing casees constitute steaming area, baking zone is constituted by baking machine, folder

The active spreading roll that the utility model is provided, including fixing axle, geared sleeve and gear；Set at the fixing axle two ends It is equipped with the geared sleeve；The gear is provided with the geared sleeve；

Axle sleeve is provided between two geared sleeves, two are provided between two axle sleeves and is fixedly installed in fixing axle The first directive wheel, be arranged with interior roller outside two first directive wheels；The gear and second directive wheel it Between be provided with interior roller；

It is provided with arc skateboard, the arc skateboard and is provided with and leading that the first directive wheel is connected outside the interior roller Xiang Zhu；

The pilot hole for being oriented to arc skateboard motion is provided with the interior roller；Set on the arc skateboard periphery It is equipped with the guiding hook for guiding.

Further, in addition at least one second directive wheel, second directive wheel is arranged on two described first and led To between wheel；Between first directive wheel and second directive wheel between first directive wheel and the gear It is provided with axle sleeve；The axle sleeve, which is set, to be set in the fixing axle；It is provided between the gear and second directive wheel Interior roller.

Further, roller connector is arranged with outside second directive wheel, is set respectively in the roller connector both sides It is equipped with the interior roller.

Further, in addition to two the second directive wheels, two second directive wheels are arranged on two described first and led To between wheel；

Axle sleeve is provided between first directive wheel and second directive wheel；The axle sleeve set be set in it is described solid On dead axle；Between first directive wheel and second directive wheel, interior roller is provided between two the second directive wheels Cylinder；The arc skateboard is set one week along first directive wheel and second directive wheel.

Further, bearing is provided with second directive wheel, and second directive wheel passes through the bearing and institute Interior roller is stated to be connected.

Further, two fixtures are provided with the fixing axle, two fixtures are arranged on two teeth On the outside of wheel case.

Further, it is provided with inner orbit orifice in the interior roller；And the inner orbit orifice is arranged on the guiding In hole；

The adjacent guiding hook of adjacent arc skateboard is arranged in same pilot hole.

The utility model also provides passive spreading roll, including fixing axle and two the first directive wheels；

Two first directive wheels are installed in the fixing axle, and interior roller is arranged with outside two first directive wheels Cylinder；

Further, in addition at least one second directive wheel, second directive wheel is arranged on two described first and led To between wheel；

Axle sleeve is provided between first directive wheel and second directive wheel；The axle sleeve set be set in it is described solid On dead axle.

Further, bearing, and first directive wheel are provided with first directive wheel and/or the second directive wheel And/or second directive wheel be connected by the bearing with the interior roller.

Further, two fixtures are provided with the fixing axle, two fixtures are arranged on two described On the outside of one directive wheel.

The utility model also provides expanding mercerizing machine, using active spreading roll described above and/or quilt described above Dynamic spreading roll.

Further, using active spreading roll described above and passive spreading roll described above.

Further, set gradually and invade alkali reaction zone, Ji Jian areas, soda area and baking zone；

It is described invade alkali reaction zone before be provided with cloth inlet mechanism, be provided with doffing mechanism after the baking zone；

The cloth is from the alkali reaction zone of invading between the Ji Jian areas, by ventilative roller mechanism；

The Ji Jian areas include Zhong Jianxiang padding machines mechanism and Dan Jianxiang padding machines mechanism；

The cloth enters light alkali case rolling mechanism from the Zhong Jianxiang padding machines mechanism by two rollings；

Multiple active expanding roller mechanisms and multiple passive expanding roller mechanisms are provided with the Zhong Jianxiang padding machines mechanism；Institute State active expanding roller mechanism arranged in a crossed manner in the Zhong Jianxiang padding machines mechanism with the passive expanding roller mechanism；

The active expanding roller mechanism includes multiple active spreading rolls described above；

The passive expanding roller mechanism includes multiple passive spreading rolls described above；

The soda area uses open washing case padding machine；The baking zone uses Hong Ji mechanisms.

Further, the active expanding roller mechanism includes 6 active spreading rolls；Tooth on the active spreading roll Wheel is engaged successively；Master gear is provided with the active expanding roller mechanism；On the master gear and active expanding mechanism most The gear engagement of upper end, realizes driving active expanding roller mechanism.

Further, the passive expanding roller mechanism includes 10 passive spreading rolls；The passive spreading roll is set For two rows, the passive spreading roll for often arranging the passive spreading roll and adjacent row is staggered.

Further, the alkali reaction zone of invading includes concentrated base groove padding machine mechanism and concentrated base case padding machine mechanism；

The concentrated base groove padding machine mechanism includes the passive expanding roller mechanism of preceding groove and the passive expanding roller mechanism of rear groove； Three rolls are provided between the preceding passive expanding roller mechanism of groove and the passive expanding roller mechanism of rear groove；

The passive expanding roller mechanism of preceding groove and the passive expanding roller mechanism of the rear groove are using described above passive Spreading roll.

It is described invade alkali reaction zone before be provided with cloth inlet mechanism；

The alkali reaction zone of invading includes the first concentrated base case padding machine mechanism and the second concentrated base case padding machine mechanism；

Multiple active expanding roller mechanisms and multiple passive spreading roll machines are provided with the first concentrated base case padding machine mechanism Structure；The active expanding roller mechanism and the passive expanding roller mechanism are arranged in a crossed manner in the first concentrated base case padding machine mechanism；

Tensioned passive expanding roller mechanism is set in the first concentrated base case padding machine；The passive expanding roller mechanism is set Before multiple active expanding roller mechanisms and multiple passive expanding roller mechanisms；

Multiple active expanding roller mechanisms and multiple passive spreading roll machines are provided with the second concentrated base case padding machine mechanism Structure；The active expanding roller mechanism and the passive expanding roller mechanism are arranged in a crossed manner in the second concentrated base case padding machine mechanism；

The passive expanding roller mechanism includes multiple passive spreading rolls described above.

Active spreading roll, passive spreading roll and expanding mercerizing machine that the utility model is provided；Active spreading roll is connected with gear When connecing interior roller rotation；Arc skateboard is driven to rotate, then the lead on arc skateboard is enclosed on the guiding groove of the first directive wheel Interior to rotate, producing both sides arc skateboard, counter motion is displaced outwardly with 0-180 ° respectively, is moved inward at 180-360 °；Cloth cover The broadwise active force slided by arc skateboard spreads toward both sides simultaneously；Passive spreading roll then on the contrary, by face tension forward Rotate, drive arc skateboard movement, produced reaction force extends cloth.The formation rolled thread of multiple arcs slide plate, can increase and rub Wipe；If using active spreading roll and passive spreading roll without using bearing, so set in fixing axle multiple directive wheels from And the deflector roll of more gate width can be designed and manufactured；

Expanding mercerizing machine production fabric swelling of fiber effect more preferably, tensile strength more high resilience, internal stress evenly, Shaping size can also be stablized, and the effect of gloss is brighter.

Main passive spreading roll and 135 degree of cloth cover cladding, passive spreading roll and cloth cover cladding 180 degree；Directive wheel groove deploys For COS α curves, and be set to cloth fabric with 0~180 degree of roll surface for cladding area or so two sections of arc skateboards while be displaced outwardly, It is non-cladding area at 180~360 degree, two sections of left and right arc skateboard is moved inward simultaneously, after the processing of arc skateboard thread, in alkali lye In frictional force with cloth cover, area is satisfied cumulative big when cloth is woven in 0~180, and pck count makes dense concentrated base from dense to sparse Liquid 260g/L fast and effectively in permeable cloth fabric fibre, can obtain the cloth fabric of maximum expanded maximum gloss.

Expanding mercerizing machine is by the use of active spreading roll and passive spreading roll, and can regulate and control longitude and latitude equalization of strain makes cloth fabric Longitude and latitude even tension, energy mercerising goes out to be intended to Surface of Sphere shape cloth fabric high-quality products.

Whole mercerizing machine mechanical structure is simple, and controllable longitude and latitude tension force performance is strong, leads passive spreading roll long lifespan up to 8 years institutes The l800mm width mercerizing machines overall length manufactured and designed is 48m, speed 60m/min~80m/min, can meet concentration of lye 260g/L With the reacted mercerization effect of cloth textile chemistry.

Brief description of the drawings

, below will be right in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art The accompanying drawing used required in embodiment or description of the prior art is briefly described, it should be apparent that, describe below In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.

The structural representation for the active spreading roll that Fig. 1 provides for the utility model embodiment；

Fig. 2 is the partial enlarged drawing of active spreading roll shown in Fig. 1；

Fig. 3 is the attachment structure schematic diagram of the arc skateboard and interior roller of active spreading roll and passive spreading roll；

The explosive view for the active spreading roll that Fig. 4 provides for the utility model embodiment；

The explosive view for the passive spreading roll that Fig. 5 provides for the utility model embodiment；

Fig. 6 is the interior drum structure schematic diagram of active spreading roll shown in Fig. 4；

The structural representation for another passive spreading roll that Fig. 7 provides for the utility model embodiment；

Fig. 8 is the explosive view of passive spreading roll shown in Fig. 7；

The structural representation for the expanding mercerizing machine that Fig. 9 provides for the utility model embodiment；

The structural representation for another expanding mercerizing machine that Figure 10 provides for the utility model embodiment.

Icon：100- arc skateboards；The directive wheels of 200- second；300- fixing axles；400- roller connectors；500- Lead；The directive wheels of 600- first；700- geared sleeves；800- fixtures；900- gears；910- bearings；Roller in 110- Cylinder；120- axle sleeves；130- pilot holes；140- is oriented to hook；150- cloth inlet mechanisms；The ventilative roller mechanisms of 160-；170- concentrated bases Groove padding machine mechanism；180- concentrated base case padding machines mechanism；190- Zhong Jianxiang padding machines mechanism；210- Dan Jianxiang padding machines mechanism； 220- open washing case padding machines；230- Hong Ji mechanisms；240- doffing mechanisms；The passive expanding roller mechanism of groove before 250-；260- tri- Roll；The passive expanding roller mechanism of groove after 270-；280- active expanding roller mechanisms；The passive expanding roller mechanisms of 290-；310- Master gear；The rolling cars of 320- bis-；330- fixes inner sleeve；340- fixed jackets；350- molgoggers；360- inner orbits hole Part；370- seals；380- the first concentrated base case padding machines mechanism；390- the second concentrated base case padding machines mechanism；410- tension force is passive Expanding roller mechanism.

Embodiment

The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described Embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on the embodiment in the utility model, sheet The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality Novel protected scope.

, it is necessary to explanation in description of the present utility model, term " " center ", " on ", " under ", it is "left", "right", " perpendicular Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outer " are, based on orientation shown in the drawings or position relationship, to be only Described for the ease of description the utility model and simplifying, rather than to indicate or imply that signified device or element must have specific Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.In addition, term " the One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or implying relative importance.

, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in description of the present utility model Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly Connection；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected to by intermediary, It can be the connection of two element internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition Concrete meaning of the language in the utility model.

As shown in Figure 1, Figure 2, Figure 3, Figure 4, the active spreading roll that the utility model is provided, including fixing axle 300, geared sleeve 700 and gear 900；Geared sleeve 700 is provided at both ends with fixing axle 300；Gear 900 is provided with geared sleeve 700；

Axle sleeve 120 is provided between two geared sleeves 700, two are provided between two axle sleeves 120 and is fixedly installed The first directive wheel 600 in fixing axle 300, interior roller 110 is arranged with outside two first directive wheels 600；

Arc skateboard 100 is provided with outside interior roller 110, the periphery of arc skateboard 100 is provided with to be connected with the first directive wheel 600 The lead 500 connect；

The pilot hole 130 for being oriented to the motion of arc skateboard 100 is provided with interior roller 110；In arc skateboard 100 weeks While being provided with the guiding hook 140 for guiding.

In the present embodiment, the two ends of fixing axle 300 are used to be fixed on support frame, and fixing axle 300 is when in use It is fixed；Geared sleeve 700 is set in fixing axle 300, and the gear 900 set on geared sleeve 700 connects with interior roller 110 Connect, gear 900 can be fixed together with interior roller 110 using 8 M14x70 screws, such gear 900 can drive interior Roller 110 is rotated, and interior roller 110, which is rotated, drives the arc skateboard 100 being arranged on interior roller 110 to rotate；So as to arc skateboard Lead 500 on 100 is rotated in the guiding groove on the first directive wheel 600, is distinguished so as to produce both sides arc skateboard 100 Counter motion, if setting the arc skateboard 100 that even numbers is provided with length direction on active spreading roll, has half The Slideslip to the left of arc skateboard 100, the arc skateboard 100 of half backward slide by right side；Moved laterally at 0-180 °, when Moved inward at 180-360 °, make the broadwise active force that cloth cover is slided by arc skateboard 100 spread to both sides simultaneously.

Active spreading roll can control the warp-wise tension force of cloth fabric under power drive, reduce warp-wise tension force, can produce broadwise Tension force can reach that longitude and latitude tension force is intended to the action function of balance, make cloth fabric face in longitude and latitude to the action function of cloth fabric The effect of ball face structure is formed under even tension effect.

Molgogger is provided with the top of lead 500, molgogger is being oriented to rotation in groove.

As shown in fig. 6, fixed jacket 340 can also be set between interior roller 110 and gear 900；Interior roller 110 is set On fixed jacket 340, fixed jacket 340 is connected with gear 900.Fixed jacket 340 passes through 8 hex(agonal)screw M14X70 and tooth Wheel 900 is fixed；So gear 900 can drive fixed jacket 340 to rotate, so as to realize that interior roller 110 rotates.

There is the lead 500 on perforation, arc skateboard 100 to be inserted through the perforation on interior roller 110 on interior roller 110 Into the guiding groove of directive wheel.

As shown in figure 1, on above-described embodiment basis, further, in addition at least one second directive wheel 200, Second directive wheel 200 is arranged between two first directive wheels 600；

Between first directive wheel 600 and second directive wheel 200 and first directive wheel 200 and the tooth Axle sleeve 120 is provided between wheel 900；The axle sleeve 120, which is set, to be set in the fixing axle 300；In the gear 900 and institute State and be provided with interior roller 110 between the second directive wheel 200.

In the present embodiment, two ends set the first directive wheel 600 in fixing axle 300, between two the first directive wheels 600 The second directive wheel 200 of even numbers is provided with, axle sleeve 120 plays positioning guide pulleys axial location, while fixing axle can be reduced 300 bounce.

Flat key is provided with fixing axle 300, the first directive wheel 600 and the second directive wheel 200 are arranged on fixing axle 300 Flat key position, is achieved in that the installation of the first directive wheel 600 and the second directive wheel 200 in fixing axle 300.

On above-described embodiment basis, further, roller connector 400 is arranged with outside the second directive wheel 200, in roller Cylinder connector 400 both sides are respectively arranged with interior roller 110.

In the outer roller connector 400 set of the second directive wheel 200, the interior roller of connection the second directive wheel 200 both sides is played The purpose of cylinder 110, so when interior roller 110 is rotated, the effect of synchronous axial system can be reached by playing multiple interior rollers 110 Really.

Fixed inner sleeve 330 is additionally provided with the both sides of roller connector 400, fixed inner sleeve 330 is connected with interior roller 110；Roller Cylinder connector 400 is connected by putting down several screws with fixed inner sleeve 330, and M10X30, general roller can be selected by equalling a few screw models Connector 400 is connected with fixed inner sleeve 330 and puts down several screws using 7.

Fixed inner sleeve 330 is enclosed on the second directive wheel 200, in certain embodiments, the fixed directive wheel of inner sleeve 330 and second There is bearing 910 between 200, for reducing warp-wise tension force, the minimum power of motor when can also reduce startup.

As shown in figure 1, on above-described embodiment basis, further, in addition to two the second directive wheels 200, two Second directive wheel 200 is arranged between two the first directive wheels 600；

Axle sleeve 120 is provided between the first directive wheel 600 and the second directive wheel 200；Axle sleeve 120, which is set, is set in fixing axle On 300；Interior roller is provided between the first directive wheel 600 and the second directive wheel 200, between two the second directive wheels 200 Cylinder 110；Arc skateboard 100 is set one week along the first directive wheel 600 and the second directive wheel 200.

In the present embodiment, the first directive wheel 600, the second directive wheel 200 are set gradually in fixing axle 300, second is led To the directive wheel 600 of wheel 200 and first；The first adjacent directive wheel 600 is identical with the guiding groove on the second directive wheel 200, and two Guiding groove on individual first directive wheel 600 is opposite.

The arc skateboard 100 so set on interior roller 110 can just play the purpose for extending cloth；In interior roller Multiple arcs slide plate 100, the formation rolled thread of multiple arcs slide plate 100 are provided with 110；The arc skateboard 100 used have passed through car Silk processing increase and frictional force of the cloth cover in alkali lye, it is more stable with joint efforts that longitude and latitude tension force is formed, it is ensured that broadwise washing shrinkage, makes alkali It is more effective when liquid infiltration, lixiviating, prevent cloth grain cross from shrinking, do not reach the requirement of process width.

Pilot hole 130 is uniformly arranged in the circumference of interior roller 110, a guiding is respectively provided with each pilot hole 130 Hook 140, pilot hole 130 is capable of the direction of motion of restricted guidance hook 140, so as to be the directed movement of arc skateboard 100.

Seal 370 is provided with the left and right sides of the first directive wheel 600 and the second directive wheel 200；Seal 370 can It is screwed in adopting on the first directive wheel 600 or the second directive wheel 200.

On above-described embodiment basis, further, bearing 910 is provided with second directive wheel 200, and it is described Second directive wheel 200 is connected by the bearing 910 with the interior roller 110.

There is bearing 910 on second directive wheel 200；In certain embodiments, as shown in fig. 6, having on interior roller 110 in fixed Bearing 910 is provided between set 330, the fixed directive wheel 200 of inner sleeve 330 and second；Interior roller in the both sides of the second directive wheel 200 Fixation inner sleeve 330 on 100 is enclosed on the second directive wheel 200, the bearing between the fixed directive wheel 200 of inner sleeve 330 and second 910 be needle bearing.

Add warp of the warp-wise tension force compared to the active spreading roll without bearing 910 of the active spreading roll of bearing 910 It is small to tension force, it is easier to realize longitude and latitude equalization of strain, the requirement needed for the reaction of cloth fabric is reached, so as to realize Surface of Sphere structure Cloth fabric.

On above-described embodiment basis, further, two fixtures 800, two fixations are provided with fixing axle 300 Part 800 is arranged on two outsides of geared sleeve 700.

In order to ensure first directive wheel 600 at two ends in fixing axle 300, in two the first directive wheels 600 and two gears Axle sleeve 120 is set between set 700, and axle sleeve 120, which is enclosed in fixing axle 300, prevents the broadwise of the first directive wheel 600 to move, at two The outside of geared sleeve 700 sets fixture 800, and fixture 800 can use floor clip and M72x2 (left and right tooth) nut adjustment axis To gap.

As shown in figure 3, on above-described embodiment basis, further, inner orbit hole is provided with the interior roller 110 Part 360；And inner orbit orifice 360 is arranged in the pilot hole 130；

The adjacent guiding hook 140 of adjacent arc skateboard 100 is arranged in same pilot hole 130.

In the present embodiment, have in the pilot hole 130 on interior roller on inner orbit orifice 360, adjacent arc skateboard 100 Adjacent guiding hook 140 be inserted into pilot hole 130；Due to the interior thickness of thin of roller 110, the interior material of roller 110 be usually A3 steel or 45 steel.Too thin to thicken, the guiding hook 140 of arc skateboard 100 drives interior roller 110 to rotate, larger in larger rotating speed Under warp-wise tension force, frictional force is necessarily big, and abrasion is just fast, and inner orbit orifice 360 can extend the service life of interior roller 110.

A breach is provided with the first directive wheel 600 and the second directive wheel 200, so facilitates arc skateboard 100 Lead 500 from breach enter directive wheel guiding groove；Seal 370 is set in indentation, there, prevents lead 500 in rotation When turning, go out to influence normal operation from indentation, there；Seal 370 can be fixed on directive wheel using M10x40 screws.

As shown in figure 5, the utility model also provides passive spreading roll, including fixing axle 300 and two the first directive wheels 600；Two the first directive wheels 600 are installed in fixing axle 300, and interior roller 110 is arranged with outside two the first directive wheels 600；

In the present embodiment, two the first directive wheels 600 are set in fixing axle 300, and arc skateboard 100 is in interior roller 110 Upper formation rolling face silk, rolled thread face is rotated forward by the tension force of cloth, drives the movement of arc skateboard 100, produced reaction Power, extends cloth.

The guiding hook 140 of arc skateboard 100 is in pilot hole 130, when the broadwise of arc skateboard 100 is moved, and is oriented to hook 140 can play in pilot hole 130 and make the stable movement of arc skateboard 100, noiseless.

On above-described embodiment basis, further, in addition at least one second directive wheel 200, the second directive wheel 200 are arranged between two the first directive wheels 600；

Axle sleeve 120 is provided between the first directive wheel 600 and the second directive wheel 200；Axle sleeve 120, which is set, is set in fixing axle On 300.

The flat key for installing the first directive wheel 600 and the second directive wheel 200 is provided with fixing axle 300.

On above-described embodiment basis, further, in addition to two the second directive wheels 200, two the second directive wheels 200 are arranged between two the first directive wheels 600；

The arc skateboard 100 so set on interior roller 110 can just play the purpose for extending cloth；In interior roller Multiple arcs slide plate 100, the formation rolled thread of multiple arcs slide plate 100 are provided with 110；The arc skateboard 100 used have passed through car Silk processing increase and cloth cover frictional force, it is more stable with joint efforts that longitude and latitude tension force is formed, it is ensured that broadwise washing shrinkage, makes alkali lye infiltration, goes It is more effective during alkali, prevent cloth grain cross from shrinking, do not reach the requirement of process width.

On above-described embodiment basis, further, set on the directive wheel 200 of the first directive wheel 600 and/or second Bearing 910 is equipped with, and the directive wheel 200 of first directive wheel 600 and/or second passes through the bearing 910 and the interior roller 110 are connected.

As shown in Figure 7, Figure 8, there is bearing 910 on the first directive wheel 600 and the/the second directive wheel 200；In some embodiments In, as shown in fig. 6, there is fixed inner sleeve 330 on interior roller 110, axle is provided between the fixed directive wheel 200 of inner sleeve 330 and second Hold 910；Fixation inner sleeve 330 on the interior roller 100 of the both sides of the second directive wheel 200 is enclosed on the second directive wheel 200, in fixation Bearing 910 between the directive wheel 200 of inner sleeve 330 and second is needle bearing.

A bearing 910 is provided with the first directive wheel 600, two bearings are provided with the second directive wheel 200 910；Two are provided with second directive wheel 200 is used for the convex portion that bearing 910 is installed, and bearing 910 is enclosed on the second directive wheel 200 On convex portion；Fixed inner sleeve 330, beam barrel connector 400 and the fixation on the second directive wheel 200 are arranged on bearing 910 Inner sleeve 330 so also achieves the interior roller 100 of adjacent two and connected by equalling several screw connections.

On above-described embodiment basis, further, two fixtures 800, two fixations are provided with fixing axle 300 Part 800 is arranged on two outsides of the first directive wheel 600.

In the present embodiment, the outside of the first directive wheel 600 in fixing axle 300 is provided with two fixtures 800, fixture 800 can be using floor clip and M72x3 (left and right tooth) nut regulation axial gap.

On above-described embodiment basis, further, inner orbit orifice 360 is provided with the interior roller 110；And it is interior Track orifice 360 is arranged in the pilot hole 130；

The adjacent guiding hook of adjacent arc skateboard 100 is arranged in same pilot hole 130.

In the present embodiment, there are inner orbit orifice 360, adjacent arc skateboard in the pilot hole 130 on interior roller 110 Adjacent guiding hook 140 on 100 is inserted into pilot hole 130；Due to the interior thickness of thin of roller 110, the interior material of roller 110 is usually A3 Steel or 45 steel.Too thin to thicken, the guiding hook 140 of arc skateboard 100 drives interior roller 110 to rotate, in larger rotating speed, Under larger warp-wise tension force, frictional force is necessarily big, and abrasion is just fast, and inner orbit orifice 360 can extend the use longevity of interior roller 110 Life.

As shown in figure 9, the utility model also provides expanding mercerizing machine, using above-mentioned active spreading roll and/or above-mentioned Passive spreading roll.

The active deflector roll on expanding mercerizing machine in the present embodiment uses above-mentioned active spreading roll or expanding mercerising Passive deflector roll on machine uses above-mentioned passive spreading roll.

Active deflector roll and passive deflector roll in expanding mercerizing machine use above-mentioned active spreading roll and passive spreading roll.

On above-described embodiment basis, further, using above-mentioned active spreading roll and above-mentioned passive spreading roll.

Above-mentioned active spreading roll and passive spreading roll is applied in expanding mercerizing machine in the present embodiment.

The active spreading roll used in certain embodiments do not have a needle bearing, and passive spreading roll has needle bearing, Active spreading roll has the characteristics of service life is long so in expanding mercerizing machine, and passive spreading roll has the small spy of warp-wise tension force Point, it is easier to realize longitude and latitude equalization of strain, has complementary advantages, more applicable.

As shown in figure 9, on above-described embodiment basis, further, setting gradually and invading alkali reaction zone, Ji Jian areas, wash Alkali area and baking zone；

Cloth inlet mechanism 150 is provided with before alkali reaction zone is invaded, doffing mechanism 240 is provided with after baking zone；

Cloth is from alkali reaction zone is invaded between Ji Jian areas, by ventilative roller mechanism 160；

Ji Jian areas include Zhong Jianxiang padding machines mechanism 190 and Dan Jianxiang padding machines mechanism 210；

Therefrom Jian Xiang padding machines mechanism 190 enters Dan Jianxiang padding machines mechanism 210 to cloth by two rolling cars 320；

Multiple active expanding roller mechanisms 280 and multiple passive expanding roller mechanisms are provided with Zhong Jianxiang padding machines mechanism 190 290；Active expanding roller mechanism 280 and passive expanding roller mechanism 290 are arranged in a crossed manner in Zhong Jianxiang padding machines mechanism 190；

Cloth and 135 DEG C of active expanding roll cladding, 180 DEG C of passive expanding roll cladding；Directive wheel groove expands into COS α curves, And 0~180 DEG C of cloth fabric and roll surface is set to for cladding area or so two sections of arc skateboards 100 while being displaced outwardly, 180~ 360 DEG C are non-cladding area, and two sections of left and right arc skateboard 100 is moved inward simultaneously；

Active expanding roller mechanism 280 includes multiple above-mentioned active spreading rolls；

Passive expanding roller mechanism 290 includes multiple above-mentioned passive spreading rolls；

Soda area uses open washing case padding machine 220；Baking zone uses Hong Ji mechanisms 230.

In the present embodiment, cloth into after concentrated base case padding machine mechanism 180, is sequentially passed through dense after the entrance of cloth inlet mechanism 150 Enter open washing case padding machine 220 after Jian Xiang padding machines mechanism 180, Zhong Jianxiang padding machines mechanism 190, Dan Jianxiang padding machines mechanism 210, dry machine machine From entrance doffing mechanism 240 after structure 230.

Cloth is entered after concentrated base case padding machine mechanism 180, enters Zhong Jianxiang padding machines mechanism 190 by two rolling cars 320, then pass through Cross and Dan Jianxiang padding machines mechanism 210 entered after another two rollings car 320, then by another two rollings car 320 enter it is flat Tank-washer padding machine 220.

Concentrated base case padding machine mechanism 180, Zhong Jianxiang padding machines mechanism 190 and Dan Jianxiang padding machines mechanism 210 can select identical Structure, sets multiple active expanding roller mechanisms 280 and multiple passive expanding roller mechanisms 290, cloth in concentrated base case padding machine mechanism 180 Into after concentrated base case padding machine mechanism 180, an active expanding roller mechanism 280 is first passed through, then by a passive spreading roll machine Structure 290；So by entering Zhong Jianxiang padding machines mechanism 190 after concentrated base case padding machine mechanism 180；In concentrated base case padding machine mechanism 180 Inside it is preferably provided with four active expanding roller mechanisms 280 and four passive expanding roller mechanisms 290.In practical operation, increase or Person reduces active expanding roller mechanism 280 and passive expanding roller mechanism 290 or passive with six active expanding roller mechanisms 280 and two The composition concentrated base case padding machine of expanding roller mechanism 290 mechanism 180, Zhong Jianxiang padding machines mechanism 190 and Dan Jianxiang padding machines mechanism 210, make cloth Fabric tension is uniform to be run in concentrated base case padding machine mechanism 180, Zhong Jianxiang padding machines mechanism 190 and Dan Jianxiang padding machines mechanism 210.

On above-described embodiment basis, further, active expanding roller mechanism 280 includes 6 active spreading rolls；Actively Gear 900 on spreading roll is engaged successively；Master gear 310 is provided with active expanding roller mechanism 280；Master gear 310 and master The gear 900 of the top in dynamic expanding mechanism is engaged, and realizes driving active expanding roller mechanism 280.

In the present embodiment, master gear 310 is engaged with the driving wheel of drive device, drive device 310 turns of master gear of driving Dynamic, master gear 310 is engaged with the gear 900 on active spreading roll, and the active of the top on active expanding roller mechanism 280 is expanded Two gears 900 of width roller are achieved in that the driving of active expanding roller mechanism 280 with being engaged with master gear 310.

Drive device is synchronous motor；Synchronous motor keeps out each one of the left and right on the major axis being fixed on above concentrated base case Master gear 310 is driven, and active spreading roll controls warp-wise tension force to play synchronous effect by the driving force of master gear 310, does not increase warp To tension force, when acting on cloth fabric, there is the effect of increase weft tension and reduce warp-wise tension force effect, cloth fabric count tension force is become To uniform, so as to reach cloth fabric fibre formation Surface of Sphere shape effect；Pass through 900 turns of master gear 310 and active expanding roller gear It is dynamic, rotate interior roller 110；Each arc skateboard 100 is driven to rotate, the molgogger on lead 500 on arc skateboard 100 Rotated in the guiding groove of directive wheel, move the broadwise of arc skateboard 100, in warp, latitude tension force effect, it makes a concerted effort to produce cloth cover Raw stretching expanding effect, now the longitude and latitude tension force suffered by cloth cover is to be intended to uniformly, so that the cloth fabric produced is circle Spheric.

Whether the cloth cover that detection folder gets off is Surface of Sphere shape, can be by under daylight light irradiation, with amplification sem observation Its shape.

On above-described embodiment basis, further, passive expanding roller mechanism 290 includes 10 passive spreading rolls；Quilt Dynamic spreading roll is set to two rows, and the passive spreading roll for often arranging passive spreading roll and adjacent row is staggered.

In the present embodiment, 6 active spreading rolls and cloth fabric cladding are 135 °, broadwise in concentrated base case padding machine mechanism 180 Expanding is 8.4mm, now wraps up 180 ° by 10 passive spreading rolls and cloth fabric, broadwise expanding is 8mm, quadruplication passes through The stretching of 6 active spreading rolls and 10 passive spreading rolls.Shrink.Two rollings that cloth fabric goes out in concentrated base case padding machine mechanism 180 Car 320 enters Zhong Jianxiang padding machines mechanism 190.

In Zhong Jianxiang padding machines mechanism 190, by four groups of 6 active spreading rolls and 10 passive spreading rolls to cloth stretching and Shrink, play gradually lixiviating, glossiness, internal stress evenly, intensity is added, size shape, latitude washing shrinkage, obtain plucked instrument Rate, adsorptivity etc. are all gradually formed and settled out after chemical reaction；Two rolling cars 320 of alkali enter light during cloth fabric passes through In Jian Xiang padding machines mechanism 210；More preferably more stable mercerization effect is resulted in after Dan Jianxiang padding machines mechanism 210；Cloth fabric After Dan Jianxiang padding machines mechanism 210 comes out, open washing case padding machine 220 is entered after two rolling cars 320 of light alkali case.

At room temperature, concentration of lye is 260g/L, the alkali of concentrated base case padding machine mechanism 180 in concentrated base groove padding machine mechanism 170 Liquid concentration is 260-270g/L；The concentration of lye of Zhong Jianxiang padding machines mechanism 190 is 50g/L, and temperature is 60-80 DEG C, and light alkali case rolls The concentration of lye of car unit 210 is that 5~10g/L temperature is 50-70 DEG C.

In open washing case padding machine 220, including the mechanism of 7 lattice open washing case padding machine 220, have in the mechanism of open washing case padding machine 220 on Five lower compositions of the fabric guide roll of six, go out the rolling car 320 of open washing case two in the mechanism of open washing case padding machine 220 after steaming in water Afterwards, into next mechanism of open washing case padding machine 220；Repeatedly after steaming 7 times, into Hong Ji mechanisms 230.

The car of cloth fabric Chu Danjianxiang padding machines mechanism 210, into the mechanism padding machine pressure 0.25MPa of open washing case padding machine 220；Open washing Deflector roll is made up of upper 5 lower 6 fabric guide rolls in case goes out the rolling car 320 of open washing case two in 80~90 degree of water of temperature after steaming, enter The mechanism padding machine pressure 0.25MPa of two open washing case padding machine 220, goes out through upper 5 lower 6 fabric guide rolls compositions in 70~80 degree of water after steaming The rolling car 320 of open washing case two, enters the mechanism padding machine pressure 0.25MPa of the 3rd open washing case padding machine 220；Through upper 5 lower 6 fabric guide rolls compositions Go out the rolling car 320 of open washing case two after steaming in 70~80 degree of water, enter the mechanism padding machine pressure of Siping City's tank-washer padding machine 220 0.25MPa；Go out the padding machine of open washing case two after steaming in 70~80 degree of water through upper 5 lower 6 fabric guide rolls compositions, enter the 5th open washing case and roll The mechanism padding machine pressure 0.25MPa of car 220；Go out the roller of open washing case two after steaming in 60~70 degree of water through upper 5 lower 6 fabric guide rolls compositions Padding machine 320, enters the mechanism padding machine pressure 0.25MPa of the 6th open washing case padding machine 220；Through upper 5 lower 6 fabric guide rolls compositions at 50~60 degree Go out the rolling car 320 of open washing case two after being cleaned in water, enter the mechanism padding machine pressure 0.25MPa of the 7th open washing case padding machine 220；Through upper 5 times 6 Branch fabric guide roll composition is cleaned in 50~60 degree of water.The pH value measured by water is now extracted in this case and is less than 7.5.

Hong Ji mechanisms 230 are made up of three row's cylinders, are often arranged cylinder and are made up of 12 cylinders, after Hong Ji mechanisms 230, warp Cross doffing mechanism 240 and enter cloth in-car；Doffing mechanism 240 is folder.

On above-described embodiment basis, further, invading alkali reaction zone includes concentrated base groove padding machine mechanism 170 and concentrated base Case padding machine mechanism 180；

Concentrated base groove padding machine mechanism 170 includes the passive expanding roller mechanism 250 of preceding groove and the passive expanding roller mechanism of rear groove 270；Three rolls 260 are provided between the passive expanding roller mechanism 250 of preceding groove and the passive expanding roller mechanism 270 of rear groove；

The preceding passive expanding roller mechanism 250 of groove and the passive expanding roller mechanism 270 of rear groove use above-mentioned passive spreading roll； The preceding passive expanding roller mechanism 250 of groove and the passive expanding roller mechanism 270 of rear groove use upper 5 lower 6 passive expanding roll structures Composition.

When expanding mercerizing machine starts, three rolls 260 are rotated, and are driven dry cloth fabric to enter in cloth inlet mechanism 150, are being entered Under Worm-gear type governing mechanism of tension effect in cloth mechanism 150, cloth fabric is produced warp-wise tension force, drive concentrated base groove to roll Passive spreading roll in mechanism of car 170 is rotated, and the weight set on two rolling cars 320 can pass through increase and decrease warp-wise of conducting oneself with dignity Power, plays front and rear mechanism speed synchronous effect；Cloth fabric, into 180 ° of cladding faces, expanding is driven in cloth webs with passive spreading roll When each piece of arc shaped slider on roller is rotated, the right and left slides lead 500 fixed on slide plate and is oriented in directive wheel in groove Rotate, reaction makes the right and left arc skateboard 100 with each arc skateboard 100, and outwards broadwise is moved simultaneously, now cloth fabric side By the effect of the even tension of longitude and latitude two, it makes a concerted effort to make cloth fabric gradually increase the change for producing thread count with roll surface contact area Change, make cloth Density there is close become to dredge, in high alkali liquid rapid osmotic fabric, so as to realize that cloth fabric Surface of Sphere shape is produced.

Cloth fabric is after the passive expanding roller mechanism 250 of preceding groove, after the lower roll of three rolls 260 and central roll centre, Rear groove do not move expanding roller mechanism repeatedly stretch after, make swelling of fiber inside the basic permeable fiber of thick alkali lye, then pass through Between the upper roller and central roll of three rolls 260, into ventilative roller mechanism 160.

In the passive expanding roller mechanism 250 of preceding groove and the passive expanding roller mechanism of rear groove on 5 by the way of six times Passive spreading roll is set；Concentration can be used in concentrated base groove padding machine mechanism 170 for 260g/L concentrated bases, alkali lye typically uses hydrogen Sodium hydroxide solution.

Cloth fabric needs the reaction 40s in concentrated base just to play mercerization effect, by three rolls 260 to ventilative roller mechanism 160 can extend reaction time 20s.

As shown in Figure 10, on above-described embodiment basis, further, set gradually and invade alkali reaction zone, Ji Jian areas, wash Alkali area and baking zone；

Cloth inlet mechanism 150 is provided with before alkali reaction zone is invaded；

Invading alkali reaction zone includes the first concentrated base case padding machine mechanism 380 and the second concentrated base case padding machine mechanism 390；

Multiple active expanding roller mechanisms and multiple passive spreading roll machines are provided with the first concentrated base case padding machine mechanism 380 Structure；Active expanding roller mechanism and passive expanding roller mechanism are arranged in a crossed manner in the first concentrated base case padding machine mechanism 380；

Tensioned passive expanding roller mechanism 410 is set in the first concentrated base case padding machine mechanism 380；The passive spreading roll machine of tension force Structure 410 is arranged on before multiple active expanding roller mechanisms and multiple passive expanding roller mechanisms；

Multiple active expanding roller mechanisms and multiple passive spreading roll machines are provided with the second concentrated base case padding machine mechanism 390 Structure；Active expanding roller mechanism and passive expanding roller mechanism are arranged in a crossed manner in the second concentrated base case padding machine mechanism 390；

Passive expanding roller mechanism 290 includes multiple above-mentioned passive spreading rolls.

In the present embodiment, the alkali lye in the first concentrated base case padding machine mechanism 380, the second concentrated base case padding machine mechanism 390 is dense Spend for 260g/L, dry cloth is entered in the first concentrated base case padding machine mechanism 380 from cloth inlet mechanism 150；Through the passive spreading roll of overtension Mechanism 410, makes cloth produce warp-wise tension force, and cloth wraps up faces with passive spreading roll into 180 °；The two ends of the fixing axle of passive spreading roll It is fixed on the axle bed of casing, fixing axle 300 maintains static dynamic with directive wheel；The passive arc expanded on good fortune roller is driven in cloth fabric When slide plate 100 is rotated, arc skateboard 100 is circled by directive wheel, is formed outside latitude and is moved, reacts on cloth fabric, make cloth Face is produced in longitude and latitude tension force effect makes a concerted effort, and cloth cover expanding is produced thread count and changes, from dense to sparse, high alkali liquid is fast for density In fast barrier fabric, now the warp-wise tension force suffered by cloth fabric is more than weft tension, and cloth enters active expanding roller mechanism 280 Afterwards, active expanding roller mechanism 280 controls the longitude and latitude tension force of cloth；Make cloth cover in density is continually changing, turn round fiber before mercerising After bent stateless is permeated through thick alkali lye, chemically react, internal fiber is expanded, cloth fabric is thickened.

The passive expanding roller mechanism 410 of tension force includes 5 passive spreading rolls, by four active expanding roller mechanisms 280 and by After dynamic expanding roller mechanism 290, then by being set between the first concentrated base case padding machine mechanism 380 and the second concentrated base case padding machine mechanism 390 Two rolling cars 320 after, into the second concentrated base case padding machine mechanism 390 in chemically react again, active expanding roller mechanism 280 is controlled Longitude and latitude tension force, synchronous effect is played, passive expanding roller mechanism 290 plays the equalization of strain effect of control longitude and latitude, by four masters After dynamic expanding roller mechanism 280 and passive expanding roller mechanism 290, cloth is set to produce section in the condition of even tension for spheroidal knot Structure.

Alkali chemical reaction zone is invaded by what the first concentrated base case padding machine mechanism 380 and the second concentrated base case padding machine mechanism 390 were constituted, The speed 60m/min-80m/min stretchings repeatedly that the reaction time used is 60s-45s respectively；The mercerising in 260g/L alkali lye The 45s times are enough complete mercerising, and overlong time mercerization effect there will be no change；This stage cloth fabric internal stress more strength, light Damp degree highest.

Active spreading roll, passive spreading roll and expanding mercerizing machine that the utility model is provided；Active spreading roll is with gear 900 When roller 110 is rotated in connection；Arc skateboard 100 is driven to rotate, then the lead 500 on arc skateboard 100 is enclosed on first and led Rotated into the guiding groove of wheel 600, producing both sides arc skateboard 100, counter motion is displaced outwardly with 0-180 ° respectively, Moved inward at 180-360 °；The broadwise active force that cloth cover is slided by arc skateboard 100 spreads toward both sides simultaneously；

Passive spreading roll by face tension then on the contrary, rotated forward, and drive arc skateboard 100 is moved, produced reaction Power, extends cloth.The formation rolled thread of multiple arcs slide plate 100, can increase friction；If using the active expanding without using bearing Roller and passive spreading roll, so set multiple directive wheels, multiple interior rollers 110 and multiple lonely shape panels in fixing axle 300 100, it is changed for the big requirement of mercerizing machine pulling force, so as to design and manufacture longitude and latitude even tension, most gate width Mercerising machine equipment.

When driving, three rolls 260 drive cloth inlet mechanism 150 on dry cloth, there is worm and gear dress in cloth inlet mechanism 150 Put, the regulation of tension force can be realized, worm and gear makes cloth produce warp-wise tension force, and cloth is driven in concentrated base groove padding machine mechanism 170 Passive spreading roll is rotated, and passive spreading roll also produces warp-wise tension force, and the passive more warp-wise tension force of spreading roll quantity are bigger, solves warp Latitude equalization of strain problem；When warp-wise tension force is more than weft tension；In concentrated base case padding machine mechanism 180, Zhong Jianxiang padding machines mechanism 190 It is interior by increasing active spreading roll, reducing passive spreading roll or the big active of expanding amount that changes the outfit with Dan Jianxiang padding machines mechanism 210 Spreading roll or passive spreading roll adjust the weight waved on roller lever tensioner the distance of each mechanism member, increase and decrease weight The modes such as weight are hammered into shape to balance longitude and latitude tension force.

Expanding mercerizing machine realizes mechanical regulation longitude and latitude tension force by the different effect of active spreading roll, passive spreading roll； And Three Difficult Issues are solved, high alkali liquid infiltration is more rapidly effective, quickly effective during lixiviating；Two, no crape bar edge damage, broadwise are shunk Rate is not up to standard, cloth fabric is from inclined oblong toward Surface of Sphere shape；Three, with regulation and control longitude and latitude equalization of strain function.

Expanding mercerizing machine can utilize UE/ME series to become by the User Defined characteristic application functions of Vysta software programmings The Torque Control function of frequency device realizes the continuously adjustable output of active spreading roll tension force, and tension force is sufficiently stable to be possessed with this mercerizing machine Longitude and latitude equalization of strain ability bring out the best in each other；Control system core is the application of UE/ME series high-performance frequency converters；Swear in its space Control type is measured, high-performance transducer power bracket 15-500KW reaches 1200KW, with filling by wired in parallel mode most power The input of the flexibly configurable of foot, output interface, including optical fiber input/output interface；Mnx50 meters of internal PID process controller controls Mode processed can be magnetic flux vector or V/F controls.

Expanding mercerizing machine is by the use of dynamic spreading roll, passive spreading roll, and can regulate and control longitude and latitude equalization of strain passes through cloth fabric Latitude even tension, energy mercerising goes out to be intended to Surface of Sphere shape cloth fabric high-quality products.

Expanding mercerizing machine production fabric swelling of fiber effect more preferably, tensile strength more high resilience, internal stress evenly, Shaping size can also be stablized, and glossiness height, cloth woven fiber structure are intended to the effect of Surface of Sphere shape.

Spreading roll herein is fabric guide roll；Can all occur padding machine batching phenomenon in any equipment for dyeing and finishing, so as to cause The problems such as fabric guide roll stretch bending, cloth fabric are broken；Therefore, for active spreading roll and passive spreading roll, under external force, in it Portion is made up of multistage arc skateboard 100 and multiple interior rollers 110, and six stress planes or more than six are distributed in its fixing axle 300 Stress plane, then reach on two supports point.And the composite surface fabric guide roll being made up of arc skateboard 100, is all at present lead Roller without structure, the curved strong feature of property of tension, and can constitute roller 110 in five sections, roller 110 in 6 directive wheels and seven sections, 8 directive wheels are the active spreading roll and passive spreading roll of the multistage expanding of the internal structure of internal structure.So as to produce Door width is 3500mm, 3200mm, 2800mm, 2500mm, 2200mm, 1800mm, 1600mm expanding mercerizing machine.

This expanding mercerizing machine is to thick, thin, wide, narrow unrestricted, and all rubbing surfaces are all thermally treated, particularly arc skateboard 100 accomplish voiceless sound with interior roller junction, it is more stable, whole mercerizing machine mechanical structure is simple, and performance controllable longitude and latitude tension force is strong, The l800mm width mercerizing machines overall length manufactured designed by main passive spreading roll long lifespan up to 8 years for 48m, speed 60m/min~ 80m/min, meets concentration of lye 260g/L and the reacted mercerization effect of cloth textile chemistry.

Finally it should be noted that：Various embodiments above is only limited to illustrate the technical solution of the utility model, rather than to it System；Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should Understand：It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole Technical characteristic carries out equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical scheme of type.

Claims

1. active spreading roll, it is characterised in that including fixing axle, geared sleeve and gear；Institute is provided at both ends with the fixing axle State geared sleeve；The gear is provided with the geared sleeve；

Be provided with axle sleeve between two geared sleeves, be provided between two axle sleeves two be fixedly installed in fixing axle One directive wheel, interior roller is arranged with outside two first directive wheels；

It is provided with outside the interior roller on arc skateboard, the arc skateboard and is provided with the guiding being connected with the first directive wheel Post；

The pilot hole for being oriented to arc skateboard motion is provided with the interior roller；It is provided with the arc skateboard periphery Guiding hook for guiding.

2. active spreading roll according to claim 1, it is characterised in that described also including at least one the second directive wheel Second directive wheel is arranged between two first directive wheels；Between first directive wheel and second directive wheel and Axle sleeve is provided between first directive wheel and the gear；The axle sleeve, which is set, to be set in the fixing axle；Described Interior roller is provided between gear and second directive wheel.

3. active spreading roll according to claim 2, it is characterised in that roller connection is arranged with outside second directive wheel Part, the interior roller is respectively arranged with the roller connector both sides.

4. active spreading roll according to claim 1, it is characterised in that also including two the second directive wheels, described in two Second directive wheel is arranged between two first directive wheels；

Axle sleeve is provided between first directive wheel and second directive wheel；The axle sleeve, which is set, is set in the fixing axle On；Between first directive wheel and second directive wheel, interior roller is provided between two the second directive wheels；Institute Arc skateboard is stated to set one week along first directive wheel and second directive wheel.

5. active spreading roll according to claim 4, it is characterised in that be provided with bearing on second directive wheel, and Second directive wheel is connected by the bearing with the interior roller.

6. active spreading roll according to claim 1, it is characterised in that two fixtures are provided with the fixing axle, Two fixtures are arranged on the outside of two geared sleeves.

7. active spreading roll according to claim 1, it is characterised in that be provided with inner orbit orifice in the interior roller； And the inner orbit orifice is arranged in the pilot hole；

8. passive spreading roll, it is characterised in that including fixing axle and two the first directive wheels；

Two first directive wheels are installed in the fixing axle, and interior roller is arranged with outside two first directive wheels；

9. passive spreading roll according to claim 8, it is characterised in that described also including at least one the second directive wheel Second directive wheel is arranged between two first directive wheels；

Axle sleeve is provided between first directive wheel and second directive wheel；The axle sleeve, which is set, is set in the fixing axle On.

10. passive spreading roll according to claim 9, it is characterised in that roller company is arranged with outside second directive wheel Fitting, the interior roller is respectively arranged with the roller connector both sides.

11. passive spreading roll according to claim 8, it is characterised in that also including two the second directive wheels, described in two Second directive wheel is arranged between two first directive wheels；

12. passive spreading roll according to claim 11, it is characterised in that first directive wheel and/or the second guiding Bearing is provided with wheel, and first directive wheel and/or the second directive wheel are connected by the bearing with the interior roller.

13. passive spreading roll according to claim 8, it is characterised in that two fixtures are provided with the fixing axle, Two fixtures are arranged on the outside of two first directive wheels.

14. passive spreading roll according to claim 8, it is characterised in that be provided with inner orbit orifice in the interior roller； And the inner orbit orifice is arranged in the pilot hole；

15. expanding mercerizing machine, it is characterised in that using the active spreading roll and/or right described in claim any one of 1-7 It is required that the passive spreading roll described in any one of 8-14.

16. expanding mercerizing machine according to claim 15, it is characterised in that using described in claim any one of 1-7 Passive spreading roll described in active spreading roll and claim any one of 8-14.

17. expanding mercerizing machine according to claim 16, it is characterised in that set gradually and invade alkali reaction zone, Ji Jian areas, wash Alkali area and baking zone；

Multiple active expanding roller mechanisms and multiple passive expanding roller mechanisms are provided with the Zhong Jianxiang padding machines mechanism；The master Dynamic expanding roller mechanism and the passive expanding roller mechanism are arranged in a crossed manner in the Zhong Jianxiang padding machines mechanism；

The active expanding roller mechanism includes the active spreading roll described in multiple any one of claim 1-7；

The passive expanding roller mechanism includes the passive spreading roll described in multiple any one of claim 8-14；

18. expanding mercerizing machine according to claim 17, it is characterised in that the active expanding roller mechanism includes 6 institutes State active spreading roll；Gear on the active spreading roll is engaged successively；Main tooth is provided with the active expanding roller mechanism Wheel；The master gear is engaged with the gear of the top in active expanding mechanism, realizes driving active expanding roller mechanism.

19. expanding mercerizing machine according to claim 17, it is characterised in that the passive expanding roller mechanism includes 10 institutes State passive spreading roll；The passive spreading roll is set to two rows, often arranges the passive expansion of the passive spreading roll and adjacent row Width roller is staggered.

20. expanding mercerizing machine according to claim 17, it is characterised in that the alkali reaction zone of invading rolls including concentrated base groove Mechanism of car and concentrated base case padding machine mechanism；

The concentrated base groove padding machine mechanism includes the passive expanding roller mechanism of preceding groove and the passive expanding roller mechanism of rear groove；Rolled preceding Three rolls are provided between the passive expanding roller mechanism of groove and the passive expanding roller mechanism of rear groove；

The passive expanding roller mechanism of preceding groove and the passive expanding roller mechanism of the rear groove are using any one of claim 8-14 Described passive spreading roll.

21. expanding mercerizing machine according to claim 16, it is characterised in that set gradually and invade alkali reaction zone, Ji Jian areas, wash Alkali area and baking zone；

Multiple active expanding roller mechanisms and multiple passive expanding roller mechanisms are provided with the first concentrated base case padding machine mechanism；Institute State active expanding roller mechanism arranged in a crossed manner in the first concentrated base case padding machine mechanism with the passive expanding roller mechanism；

Tensioned passive expanding roller mechanism is set in the first concentrated base case padding machine；The passive expanding roller mechanism is arranged on many Before individual active expanding roller mechanism and multiple passive expanding roller mechanisms；

Multiple active expanding roller mechanisms and multiple passive expanding roller mechanisms are provided with the second concentrated base case padding machine mechanism；Institute State active expanding roller mechanism arranged in a crossed manner in the second concentrated base case padding machine mechanism with the passive expanding roller mechanism；

The passive expanding roller mechanism includes the passive spreading roll described in multiple any one of claim 8-14.