CN206584189U - Intelligent I/O device on a kind of mould monitor - Google Patents

Intelligent I/O device on a kind of mould monitor Download PDF

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Publication number
CN206584189U
CN206584189U CN201720137826.1U CN201720137826U CN206584189U CN 206584189 U CN206584189 U CN 206584189U CN 201720137826 U CN201720137826 U CN 201720137826U CN 206584189 U CN206584189 U CN 206584189U
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CN
China
Prior art keywords
intelligent
main frame
mould monitor
auxiliary equipment
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720137826.1U
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Chinese (zh)
Inventor
吴刚
熊金强
谢奎胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan City Standard Visual Automation Technology Co Ltd
Original Assignee
Dongguan City Standard Visual Automation Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201720137826.1U priority Critical patent/CN206584189U/en
Application granted granted Critical
Publication of CN206584189U publication Critical patent/CN206584189U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of intelligent I/O device on mould monitor, described device mainly includes main frame, intelligent I/O device and camera;Wherein, camera captures light signal and inputted to main frame, and main frame is connected with intelligent I/O device, and intelligent I/O device is connected with controlled device and periphery auxiliary equipment;Main frame carries out safety protection control by intelligent I/O device to controlled device and periphery auxiliary equipment;The intelligent I/O device carries out processing in real time, the collection of big data to signal and calculated and filtering upload.The utility model has the advantages that safe, information processing is fast.

Description

Intelligent I/O device on a kind of mould monitor
Technical field
The utility model is related on mould monitor apparatus, more particularly to a kind of mould monitor intelligent I/O device.
Background technology
Mould monitor, also known as mould monitor, mould protector, mould monitoring protector or mould electronic eyes, be pair The running situation of the machinery equipment mold such as all kinds of injection machines, die casting machine, stamping machine carries out the peace for monitoring, detecting and controlling in real time All risk insurance protecting system.
Mould monitor monitors mould operation conditions in real time using industrial camera, is carried out using machine vision intelligent algorithm real When handle, check that die surface has foreign and has machine performance without exception in machinery equipment production, to prevent mould The accident such as damage and equipment fault.And can also effective detection production product it is whether qualified, prevent lasting generation bad products.
Mould monitor needs to be communicated with the field apparatus such as machine, the periphery auxiliary equipment such as injection machine.Communication modes Include numeral and the single-point I/O signal simulated, the fieldbus such as RS232, RS485.In industrial site, adverse circumstances need IO and communication line are isolated with main frame.If the main frame of usual mould monitor is directly handled all networking signals, it can make Real-time into some signal transactings is impacted.
General mould monitor only has the digital IO signal of single-point, realizes and interacts substantially with injection machine.It is substantial amounts of On-site signal can not link with mould monitor, such as cavity pressure, temperature detection.
Utility model content
The utility model purpose is to put forward intelligence on a kind of reasonable in design, safe and reliable, quick mould monitor of reaction I/O device.
In order to solve the above-mentioned technical problem, device described in the utility model mainly includes main frame, intelligent I/O device and camera; Wherein, camera capture light signal and input to main frame, main frame is connected with intelligent I/O device, intelligent I/O device and controlled device and Periphery auxiliary equipment is connected;Main frame carries out safety protection control by intelligent I/O device to controlled device and periphery auxiliary equipment; The intelligent I/O device carries out processing in real time, the collection of big data to signal and calculated and filtering upload.
Further, the voltage of the intelligent I/O device monitoring IO electric signals, electric current, power, time, logic state, enter The real-time monitoring alarm of row.
Further, the host CPU real-time query provides abnormal monitoring record and warning function.
Further, the main frame carries out both-way communication by RS232 or I2C modes with intelligent I/O device and is connected.
Further, the controlled device is injection machine or die casting machine or stamping machine.
Further, the intelligent I/O device can connect periphery auxiliary equipment by communication modes, and the periphery auxiliary is set It is standby to include water dispenser, die heater.
Compared with prior art, the beneficial effects of the utility model:
1st, different I/O device and communication apparatus can be connected at one's leisure on software and hardware, it is ensured that real-time, and convenient dimension Shield.The more information that injection machine and peripheral equipment can also be provided supplies Internet of Things central data.
2nd, it is convenient to be connected with field apparatus during mould monitor etc. can be used in using Industrial PC as the system of main frame.
3rd, security protection should can be carried out to machinery equipments such as injection machine, die casting machine, stamping machines.
Brief description of the drawings
Fig. 1 is system architecture diagram of the present utility model.
Embodiment
Embodiment of the present utility model is described in further detail with reference to the accompanying drawings and examples.Following examples For illustrating the utility model, but it can not be used for limiting scope of the present utility model.
, it is necessary to explanation in description of the present utility model, term " " center ", " on ", " under ", " interior ", the finger such as " outer " The orientation or position relationship shown be based on orientation shown in the drawings or position relationship, be for only for ease of description the utility model and Simplify description, rather than indicate or imply that the device or element of meaning there must be specific orientation, with specific azimuth configuration And operation, therefore it is not intended that to limitation of the present utility model.Term " first ", " second " are only used for describing purpose, without It is understood that to indicate or imply relative importance.In addition, in description of the present utility model, unless otherwise indicated, " multiples' " It is meant that two or more.
As shown in figure 1, device described in the utility model mainly includes main frame, intelligent I/O device and camera;Wherein, camera is caught Obtain light signal and input to main frame, main frame is connected with intelligent I/O device, and intelligent I/O device is set with controlled device and periphery auxiliary It is standby to be connected;Main frame carries out safety protection control by intelligent I/O device to controlled device and periphery auxiliary equipment;The intelligent IO Device carries out processing in real time, the collection of big data to signal and calculated and filtering upload.The intelligent I/O device monitoring IO electric signals Voltage, electric current, power, the time, logic state, carry out real-time monitoring alarm.The host CPU real-time query provides abnormal prison Control record and warning function.The main frame carries out both-way communication by RS232 or I2C modes with intelligent I/O device and is connected.It is described Controlled device is injection machine or die casting machine or stamping machine.The intelligent I/O device can be connected periphery auxiliary by communication modes and be set Standby, the periphery auxiliary equipment includes water dispenser, die heater.
CPU on main frame, the hereinafter referred to as framework such as including X86, ARM, host CPU.Aiding CPU in intelligent I/O device, Include the frameworks such as single-chip microcomputer, ARM, hereinafter referred to as IO CPU.Main frame is carried out double with intelligent I/O device by modes such as RS232, I2C To communication.Settable program, the parameter with monitoring intelligent I/O device of host CPU.
If injection machine production in be not turned on mould monitor defencive function, can stopping alarm notify user.
If IO wiring errors, input voltage specification mistake can alarm.
The light compensating lamp working condition of supervision molding monitor, life-span early warning.
If there is input information processing time-out to alarm.
Monitor the live EMC states of input/output information.
Intelligent I/O device can connect injection machine peripheral equipment such as cooling-water machine by communication modes, and the equipment such as die heater, which is concentrated, to be controlled System and management, get through the live link of Internet of Things, are the base apparatus of industrial Internet of Things.
The real-time processing of key signal has two ways:
First, mould monitor input triggering is taken pictures and output control signal (as allowed matched moulds) is directly by intelligent I/O module The GPIO of main frame is connected to after electrical isolation, is handled in real time by the I/O interrupt function of host CPU.And more friendly use is provided Family information, and file record.
2nd, other security classes input signals can in real time be handled by IO CPU I/O interrupt function, and output control in real time Signal processed.Relevant information tells host CPU by communication modes, and provides more friendly user profile, and file record.
Various modifications and improvement that those of ordinary skill in the art make to the technical solution of the utility model, all should fall into In the protection domain that the utility model claims are determined.Selection and description embodiment are to more preferably illustrate the utility model Principle and practical application, and make one of ordinary skill in the art it will be appreciated that the utility model is so as to designing suitable for specific The various embodiments with various modifications of purposes.

Claims (6)

1. intelligent I/O device on a kind of mould monitor, it is characterised in that:Described device mainly include main frame, intelligent I/O device and Camera;Wherein, camera captures light signal and inputted to main frame, and main frame is connected with intelligent I/O device, and intelligent I/O device is with being controlled Equipment is connected with periphery auxiliary equipment;Main frame carries out safeguard protection by intelligent I/O device to controlled device and periphery auxiliary equipment Control;The intelligent I/O device carries out processing in real time, the collection of big data to signal and calculated and filtering upload.
2. intelligent I/O device on a kind of mould monitor according to claim 1, it is characterised in that:The intelligent I/O device The voltage of monitoring IO electric signals, electric current, power, time, logic state, carry out real-time monitoring alarm.
3. intelligent I/O device on a kind of mould monitor according to claim 1, it is characterised in that:The host CPU is real When inquiry provide abnormal monitoring record and warning function.
4. intelligent I/O device on a kind of mould monitor according to claim 1, it is characterised in that:The main frame and intelligence I/O device carries out both-way communication connection by RS232 or I2C modes.
5. intelligent I/O device on a kind of mould monitor according to claim 1, it is characterised in that:The controlled device is Injection machine or die casting machine or stamping machine.
6. intelligent I/O device on a kind of mould monitor according to claim 1, it is characterised in that:The intelligent I/O device Periphery auxiliary equipment can be connected by communication modes, the periphery auxiliary equipment includes water dispenser, die heater.
CN201720137826.1U 2017-02-15 2017-02-15 Intelligent I/O device on a kind of mould monitor Expired - Fee Related CN206584189U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720137826.1U CN206584189U (en) 2017-02-15 2017-02-15 Intelligent I/O device on a kind of mould monitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720137826.1U CN206584189U (en) 2017-02-15 2017-02-15 Intelligent I/O device on a kind of mould monitor

Publications (1)

Publication Number Publication Date
CN206584189U true CN206584189U (en) 2017-10-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720137826.1U Expired - Fee Related CN206584189U (en) 2017-02-15 2017-02-15 Intelligent I/O device on a kind of mould monitor

Country Status (1)

Country Link
CN (1) CN206584189U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110109974A (en) * 2019-05-07 2019-08-09 重庆大学 A kind of die casting machine creation data intelligent acquiring system based on power information

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110109974A (en) * 2019-05-07 2019-08-09 重庆大学 A kind of die casting machine creation data intelligent acquiring system based on power information
CN110109974B (en) * 2019-05-07 2020-12-29 重庆大学 Die casting machine production data intelligent acquisition system based on power information

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171024

Termination date: 20190215

CF01 Termination of patent right due to non-payment of annual fee