CN206567069U - A kind of level control system for movable Crushing work station - Google Patents
A kind of level control system for movable Crushing work station Download PDFInfo
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- CN206567069U CN206567069U CN201720099726.4U CN201720099726U CN206567069U CN 206567069 U CN206567069 U CN 206567069U CN 201720099726 U CN201720099726 U CN 201720099726U CN 206567069 U CN206567069 U CN 206567069U
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- oil cylinder
- controller
- control system
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- work station
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- 230000001105 regulatory effect Effects 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000009825 accumulation Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Abstract
The utility model provides a kind of level control system of movable Crushing work station, is related to mechanical field.This is used for the level control system of movable Crushing work station, including fixed board and regulating valve, level sensor is provided with the top of fixed board, the rear surface of fixed board is installed with welded plate, the front surface of the welded plate and dynamic plate is connected with by rotating shaft positioned at the right side of fixed board, the dynamic plate is also flexibly connected with pulley transmission mechanism, being fixedly connected by bottom position with regulation oil cylinder on the right side of dynamic plate.This is used for the level control system of movable Crushing work station, pass through the cooperation of controller, oil cylinder position sensor, data comparator, feedback module and regulating valve, when discharging opening aperture is too small, automatically regulating valve can be driven to be operated, so as to drive regulation oil cylinder regulation discharging opening aperture, the occurrence of so as to effectively alleviate disintegrating apparatus putty, enhance the self-recovery ability of machine.
Description
Technical field
The utility model is related to field of mechanical technique, specially a kind of Level control system for movable Crushing work station
System.
Background technology
The groundwork of Crushing Station is that the material of bulk is broken into preferable small powder, directly can use or transport.It is broken
Broken station be frequently encountered when work due to be fed that too fast, stone is too hard and building stones moisture reason too glutinous etc. greatly and
Caused putty situation.
Current most of Control system for crushing station are off being fed and sent for the most common processing method of similar putty
Alert notification staff.This mode is too general, if alarming value is set to too small, easily alarm too early, causes to miss
Alarm;If alarming value is set to too greatly, because putty is excessively serious, to will be unable to settle a dispute by the parties concerned themselves by equipment, can only lean on
People is handled, time-consuming, laborious.
Therefore the problem of how research solves disintegrating apparatus putty, has important to improving disintegrating apparatus whole work efficiency
Meaning.
Utility model content
(1) technical problem solved
In view of the shortcomings of the prior art, the utility model provides a kind of Level control for movable Crushing work station
System, solves current most of Control system for crushing station, when putty is excessively serious, it is impossible to settled a dispute by the parties concerned themselves by equipment, only
It can be handled by people, the problem of time-consuming, laborious.
(2) technical scheme
To realize object above, the utility model is achieved by the following technical programs:One kind is used for movable Crushing
Level sensor, the fixed board are provided with the top of the level control system of work station, including fixed board and regulating valve, the fixed board
Rear surface be installed with welded plate, the front surface of the welded plate and positioned at fixed board right side be connected with by rotating shaft it is dynamic
Plate, the dynamic plate is also flexibly connected with pulley transmission mechanism, and being fixed by bottom position with regulation oil cylinder on the right side of the dynamic plate connects
Connect, oil cylinder position sensor is provided with the top of the regulation oil cylinder.
The level sensor is used to detect the solid accumulation situation in broken feed bin.
The regulation oil cylinder is used for the aperture for adjusting discharging opening between dynamic plate and fixed board.
The oil cylinder position sensor is used to detect cylinder tube to the distance of inwall.
The regulating valve is connected with hydraulic pump, and the input of the hydraulic pump and the output end of engine are connected, engine band
There is provided hydraulic system kinetic energy for hydrodynamic pressure pump work.
The output end of the level sensor and the input of controller are connected, the controller onboard data processor, institute
The control end of the output end and regulating valve of stating controller is connected, and the controller is bi-directionally connected with data comparator, and data compare
The input of device is connected with the output end of oil cylinder position sensor, and the output end of the data comparator passes through feedback module and control
The input connection of device.
The output end of the controller is connected by the control end of relay and timer, the output end of the timer and control
The input connection of device processed, the output end of the controller is connected by the control end of feeder controller and batcher.
It is preferred that, the oil cylinder position sensor uses displacement transducer.
It is preferred that, the level sensor uses infrared sensor.
It is preferred that, it is provided with overflow valve between the hydraulic pump and regulating valve.
It is preferred that, the output port of the overflow valve and the inlet communication of return filter, the return filter were used for
Filter the oil of overflow valve backflow.
It is preferred that, the control end of the hydraulic pump is also electrically connected with the output end of manually-operated gate.
(3) beneficial effect
The utility model provides a kind of level control system for movable Crushing work station.Possesses following beneficial effect
Really:
1st, this is used for the level control system of movable Crushing work station, passes through controller, oil cylinder position sensor, data
The cooperation of comparator, feedback module and regulating valve, when discharging opening aperture is too small, can drive regulating valve to carry out work automatically
Make, so that regulation oil cylinder regulation discharging opening aperture is driven, so that the occurrence of effectively alleviating disintegrating apparatus putty, enhances machine
The self-recovery ability of device.
2nd, the mode of operation that discharging opening aperture is adjusted with mechanical structured member is compared to, this is used for movable Crushing work station
Level control system, by adjust oil cylinder adjust discharging opening aperture this mode have it is easy to use, simple to operate and
Time saving and energy saving advantage.
Brief description of the drawings
Fig. 1 is the internal structure schematic diagram of the utility model disintegrating apparatus feed bin;
Fig. 2 is the utility model discharging opening aperture b measuring and calculating schematic diagram;
Fig. 3 is electrical schematic diagram of the present utility model;
Fig. 4 is system block diagram of the present utility model.
In figure:1 fixed board, 2 dynamic plates, 3 level sensors, 4 regulation oil cylinders, 5 oil cylinder position sensors, 6 regulating valves, 7 overflows
Valve, 8 controllers, 9 manually-operated gates, 10 hydraulic pumps, 11 engines, 12 return filters.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
The utility model embodiment provides a kind of level control system for movable Crushing work station, such as Fig. 1-4 institutes
Show, including fixed board 1 and regulating valve 6, the top of fixed board 1 is provided with level sensor 3, and the rear surface of fixed board 1 is installed with weldering
Fishplate bar, the front surface of the welded plate and is connected with dynamic plate 2 positioned at the right side of fixed board 1 by rotating shaft, and the dynamic plate 2 passes through rotating shaft
It is flexibly connected with pulley transmission mechanism, being fixedly connected by bottom position with regulation oil cylinder 4 on the right side of dynamic plate 2, the regulation oil cylinder 4
Top be provided with oil cylinder position sensor 5.
Level sensor 3 is used to detect the solid accumulation situation in broken feed bin.
Regulation oil cylinder 4 is used for the aperture for adjusting discharging opening between dynamic plate 2 and fixed board 1.
Oil cylinder position sensor 5 is used to detect cylinder tube to the distance of inwall.
Regulating valve 6 is connected with hydraulic pump 10, and the input of the hydraulic pump 10 is connected with the output end of engine 11, engine
11 drive hydraulic pumps 10 work, for providing hydraulic system kinetic energy.
The output end of level sensor 3 is connected with the input of controller 8, the onboard data processor of controller 8, control
The output end of device 8 is connected with the control end of regulating valve 6, and the controller 8 is bi-directionally connected with data comparator, and data comparator
Input is connected with the output end of oil cylinder position sensor 5, and the output end of the data comparator passes through feedback module and controller 8
Input connection.
The output end of controller 8 is connected by the control end of relay and timer, the output end of the timer and control
The input connection of device 8, the output end of the controller 8 is connected by the control end of feeder controller and batcher.
In the utility model:Oil cylinder position sensor 5 uses displacement transducer;Level sensor 3 uses infrared sensor.
In the utility model:Overflow valve 7 is provided between hydraulic pump 10 and regulating valve 6, overflow valve 7 is limitation hydraulic system
Maximum working pressure (MWP) sets pressure no more than overflow valve 7.
In the utility model:The output port of overflow valve 7 and the inlet communication of return filter 12, the return filter 12
The oil flowed back for filtrating overflow valve, prevents the impurity in pipeline with oily oil return box.
In the utility model:Output end of the control end of hydraulic pump 10 also with manually-operated gate 9 is electrically connected, and is examined when needing outside
When repairing, manually-operated gate 9 is closed, and can avoid fuel tank is fuel-displaced from being impacted to it.
When main operational principle of the present utility model is disintegrating apparatus normal work, level sensor 3 is in real time by feed bin
Solid accumulation situation be sent to controller 8, controller 8 is divided into according to built-in data processor for analysis solid accumulation situation
Four kinds of mode of operations:
1. when the analysis result of data processor is less than first-degree alert value for the bank product value in feed bin, equipment is normal
Work;
2. when appearance is higher than first-degree alert value, the driving relay of controller 8 works, so that drive timer to be operated,
And when maintaining the situation of a period of time, timer sends information to controller 8, the driving feeder controller control of controller 8
Batcher is stopped, and the material in crusher chamber is not further added by, and disintegrating machine continues to keep work, treats that intracavitary material reaches that one-level is warned
When guarding against below line, controller 8 controls batcher to continue to be fed by feeder controller;
3. after second of mode of operation maintains certain time, putty situation is not improved all the time, then controller 8 will
By controlling to adjust the oil supply oil supply cylinder of valve 6, and by the feedback position situation of change of oil cylinder position sensor 5, data comparator is received
Relevant information, and real-time collection shift value is compared with predetermined displacement value, when reaching predetermined displacement value, data comparator
By feedback module by feedback of the information to controller, controller 8 stops the work of regulating valve 3, dynamic plate 2 is adjusted by this mode
Position, increase discharge gate gap enables material smoothly to discharge.Because discharging opening has material to fall at any time, so can not
Discharging opening size is directly detected, the displacement a of cylinder piston rod can only be detected by oil cylinder position sensor 5, and according to formula b=
A*cos α (as shown in Figure 2), so as to obtain desired discharging opening aperture b.Because the size to discharging there are certain requirements, therefore from
The aperture regulation of dynamic model formula lower discharge port has certain scope limitation.After material position recovers normal, the control cylinder piston of controller 8
Bar returns to original position, and recovers batcher operation by feeder controller;
4. when the third mode of operation can not still solve putty, then the work of the driving of controller 8 buzzer siren, buzzing report
Alert device sends buzzing alarming sound and notifies staff, and it is to use to continue under manual mode to be selected by staff according to field condition
The mode of increase material mouth aperture removes material manually material is removed, or by people.
In summary, this is used for the level control system of movable Crushing work station, is passed by controller 8, oil cylinder position
Sensor 5, data comparator, the cooperation of feedback module and regulating valve 6, when discharging opening aperture is too small, tune can be driven automatically
Section valve 6 is operated, so that the regulation regulation discharging opening aperture of oil cylinder 4 is driven, so as to effectively alleviate disintegrating apparatus putty situation
Occur, enhance the self-recovery ability of machine.
Also, the mode of operation that discharging opening aperture is adjusted with mechanical structured member is compared to, this is used for movable Crushing work
Make the level control system stood, adjusted by adjusting oil cylinder 4 this mode of discharging opening aperture have it is easy to use, simple to operate
And time saving and energy saving advantage.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out in the case where not departing from principle of the present utility model and spirit a variety of changes, repaiies
Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (6)
1. a kind of level control system for movable Crushing work station, including fixed board (1) and regulating valve (6), its feature exist
In:Level sensor (3) is provided with the top of the fixed board (1), the rear surface of the fixed board (1) is installed with welded plate,
The front surface of the welded plate and dynamic plate (2) is connected with by rotating shaft positioned at the right side of fixed board (1), the dynamic plate (2) is by turning
Axle is flexibly connected with pulley transmission mechanism, being fixedly connected by bottom position with regulation oil cylinder (4) on the right side of the dynamic plate (2),
Oil cylinder position sensor (5) is provided with the top of the regulation oil cylinder (4);
The level sensor (3) is used to detect the solid accumulation situation in broken feed bin;
The regulation oil cylinder (4) is used for the aperture for adjusting discharging opening between dynamic plate (2) and fixed board (1);
The oil cylinder position sensor (5) is used to detect cylinder tube to the distance of inwall;
The regulating valve (6) is connected with hydraulic pump (10), and the input of the hydraulic pump (10) connects with the output end of engine (11)
Connect, engine (11) drives hydraulic pump (10) work, for providing hydraulic system kinetic energy;
The output end of the level sensor (3) is connected with the input of controller (8), controller (8) onboard data processing
Device, the output end of the controller (8) is connected with the control end of regulating valve (6), the controller (8) and the two-way company of data comparator
Connect, and the input of data comparator is connected with the output end of oil cylinder position sensor (5), the output end of the data comparator is led to
The input that feedback module is crossed with controller (8) is connected;
The output end of the controller (8) is connected by the control end of relay and timer, the output end of the timer and control
The input connection of device (8) processed, the output end of the controller (8) is connected by the control end of feeder controller and batcher.
2. a kind of level control system for movable Crushing work station according to claim 1, it is characterised in that:Institute
State oil cylinder position sensor (5) and use displacement transducer.
3. a kind of level control system for movable Crushing work station according to claim 1, it is characterised in that:Institute
State level sensor (3) and use infrared sensor.
4. a kind of level control system for movable Crushing work station according to claim 1, it is characterised in that:Institute
State and overflow valve (7) is provided between hydraulic pump (10) and regulating valve (6).
5. a kind of level control system for movable Crushing work station according to claim 4, it is characterised in that:Institute
The output port of overflow valve (7) and the inlet communication of return filter (12) are stated, the return filter (12) is used for filtrating overflow
The oil of valve backflow.
6. a kind of level control system for movable Crushing work station according to claim 1, it is characterised in that:Institute
Output end of the control end of hydraulic pump (10) also with manually-operated gate (9) is stated to electrically connect.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720099726.4U CN206567069U (en) | 2017-01-23 | 2017-01-23 | A kind of level control system for movable Crushing work station |
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CN201720099726.4U CN206567069U (en) | 2017-01-23 | 2017-01-23 | A kind of level control system for movable Crushing work station |
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CN206567069U true CN206567069U (en) | 2017-10-20 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106583009A (en) * | 2017-01-23 | 2017-04-26 | 柳工美卓建筑设备(常州)有限公司 | Material level control system for mobile crushing workstation |
CN110201787A (en) * | 2018-11-01 | 2019-09-06 | 杭州潇楠科技有限公司 | A kind of rare earth processing efficient grinding equipment of materials |
CN112808424A (en) * | 2020-12-30 | 2021-05-18 | 奉节县勇立建材有限公司 | Rubble system of processing |
-
2017
- 2017-01-23 CN CN201720099726.4U patent/CN206567069U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106583009A (en) * | 2017-01-23 | 2017-04-26 | 柳工美卓建筑设备(常州)有限公司 | Material level control system for mobile crushing workstation |
CN110201787A (en) * | 2018-11-01 | 2019-09-06 | 杭州潇楠科技有限公司 | A kind of rare earth processing efficient grinding equipment of materials |
CN110201787B (en) * | 2018-11-01 | 2020-03-10 | 杭州潇楠科技有限公司 | High-efficient crushing equipment of tombarthite processing material |
CN112808424A (en) * | 2020-12-30 | 2021-05-18 | 奉节县勇立建材有限公司 | Rubble system of processing |
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Effective date of registration: 20230426 Address after: 545000 No.1, LiuTai Road, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee after: GUANGXI LIUGONG MACHINERY Co.,Ltd. Patentee after: Metso ottotai Finland Address before: No.218, Yancheng Road, Changzhou, Jiangsu Province Patentee before: LIUGONG METSO ARCHITECTURAL EQUIPMENT (CHANGZHOU) CO.,LTD. |