CN206561278U - A gantry frame of a high-speed machining center - Google Patents
A gantry frame of a high-speed machining center Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种龙门机架,尤其涉及一种高速加工中心机的龙门机架。The utility model relates to a gantry frame, in particular to a gantry frame of a high-speed machining center machine.
背景技术Background technique
现代工厂生产中的冲床必不可少,但对于传统的冲床在加工过程中不能自动换刀,如果在加工工件时需要更换不同的刀具进行加工,通常情况下需要停机换刀,或者再放在另一台冲床上加工,这样下来浪费不少时间,也提高了制造成本,工人在换刀的过程中,不小心就会造成划伤等危险事故,并且对工件的加工精度也会有所降低,而平时冲床的上下料也是手动操作,每次先需要调整好工件,停机装工件,再开机重新操作加工,这样下来浪费了不少的时间,工作效率无法提上来,因此,缺乏一种能上下料方便,自动换刀的冲床,来解决现有的问题。Punching machines in modern factory production are essential, but traditional punching machines cannot automatically change tools during processing. If different tools need to be replaced when processing workpieces, usually it is necessary to stop the machine to change tools, or put them in another Processing on a punching machine wastes a lot of time and increases manufacturing costs. In the process of changing tools, workers will accidentally cause scratches and other dangerous accidents, and the machining accuracy of the workpiece will also be reduced. Usually, the loading and unloading of the punching machine is also manually operated. Every time you need to adjust the workpiece, stop the machine to load the workpiece, and then start the machine again for processing. This wastes a lot of time and the work efficiency cannot be improved. The punching machine with convenient material and automatic tool change can solve the existing problems.
实用新型内容Utility model content
因此,本实用新型的目的在于提供一种高速加工中心机的龙门机架,其能提前上下料,并且夹紧定位方便,对生产更加方便,还具有自动更换刀具的功能,能对工件的一次加工过程中使用不同的刀具进行加工,更加便捷,提高了工作生产效率。Therefore, the purpose of this utility model is to provide a gantry frame of a high-speed machining center machine, which can be loaded and unloaded in advance, and is convenient for clamping and positioning, which is more convenient for production, and also has the function of automatically changing tools. It is more convenient to use different cutting tools in the process of processing, and the work productivity is improved.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种高速加工中心机的龙门机架,包括底座、支架、移位机构、刀座,所述的支架设置在所述的底座上侧,所述的移位机构设置在支架的的顶侧,所述的刀座与所述的移位机构通过管路连接,所述的机架为龙门结构,所述的底座中心设置有上下料机构,并设置于所述的移位机构正下方,所述的底座上侧设置有换刀转盘。A gantry frame of a high-speed machining center, comprising a base, a bracket, a displacement mechanism, and a tool seat, the bracket is arranged on the upper side of the base, and the displacement mechanism is arranged on the top side of the bracket, The knife seat is connected to the shifting mechanism through pipelines, the frame is a gantry structure, and the center of the base is provided with a loading and unloading mechanism directly below the shifting mechanism. The upper side of the above-mentioned base is provided with a tool change turntable.
由上述可知,本实用新型的机架采用龙门的结构形状,区别于传统的机架结构,在底座的中心处设置上下料机构,通过上下料机构直接替换传统的工作台,在上下料机构上加工操作,更加快捷方便,并在底座上侧设置有换刀转盘,通过支架上的移位机构对上下料机构上的工件加工同时,可以通过换刀转盘进行刀具的更换,当需要使用某一种刀具时,换刀转盘将刀具旋转至移位机构下方,移位机构即可带动与其连接的刀座至换刀转盘处,进行刀具的更换后,继续进行加工操作,大大提高工作效率。It can be seen from the above that the frame of the utility model adopts the structural shape of a gantry, which is different from the traditional frame structure. A loading and unloading mechanism is arranged at the center of the base, and the traditional workbench is directly replaced by the loading and unloading mechanism. The processing operation is faster and more convenient, and there is a tool change turntable on the upper side of the base. Through the shift mechanism on the bracket, the workpiece on the loading and unloading mechanism can be processed at the same time, and the tool can be replaced through the tool change turntable. When it is necessary to use a certain When planting a tool, the tool change turntable rotates the tool to the bottom of the shift mechanism, and the shift mechanism can drive the tool seat connected to it to the tool change turntable. After the tool is replaced, the processing operation continues, which greatly improves the work efficiency.
所述的底座上侧设置有夹紧机构,所述的夹紧机构包括左夹紧块与右夹紧块,所述的左夹紧块与所述的右夹紧块沿所述的上下料机构对称设置。The upper side of the base is provided with a clamping mechanism, and the clamping mechanism includes a left clamping block and a right clamping block, and the left clamping block and the right clamping block are arranged along the loading and unloading The mechanism is symmetrically set.
所述的上下料机构包括输送带、步进电机、预紧装置,所述的步进电机与所述的输送带驱动连接,所述的预紧装置设置在所述的输送带上侧。The loading and unloading mechanism includes a conveyor belt, a stepping motor, and a pretensioning device. The stepping motor is driven and connected to the conveyor belt, and the pretensioning device is arranged on the upper side of the conveyor belt.
所述的换刀转盘包括刀架、定位盘、转盘电机,所述的转盘电机设置在所述的定位盘内,所述的刀架设置有不少于一个,并设置在所述的定位盘上侧,所述的刀架任意一个设置于所述的移位机构下方。The tool change turntable includes a tool holder, a positioning plate, and a turntable motor. The turntable motor is set in the positioning plate. On the upper side, any one of the tool rests is arranged below the shifting mechanism.
所述的移位机构包括X轴移动装置、Y轴移动装置、Z轴移动装置与驱动缸,所述的X轴移动装置与所述的Y轴移动装置设置在所述的驱动缸下侧,所述的X轴移动装置设置在所述的驱动缸前侧。The displacement mechanism includes an X-axis moving device, a Y-axis moving device, a Z-axis moving device and a driving cylinder, and the X-axis moving device and the Y-axis moving device are arranged on the lower side of the driving cylinder, The X-axis moving device is arranged on the front side of the driving cylinder.
所述的底座一侧设置有控制面板,所述的控制面板通过线路与所述的移位机构、上下料机构、换刀转盘、夹紧机构连接。A control panel is provided on one side of the base, and the control panel is connected with the shifting mechanism, loading and unloading mechanism, tool changing turntable, and clamping mechanism through lines.
本实用新型对传统的冲床机架作出改进,通过在龙门机架上设置上下料机构与自动换刀的装置,使得本实用新型在工作时节省了不少的时间与人力,并降低了工人在上下料时与更换刀具时的危险性,更加安全便捷,大大提高了工作效率,降低了生产加工的成本。The utility model improves the traditional punching machine frame. By setting a loading and unloading mechanism and an automatic tool changing device on the gantry frame, the utility model saves a lot of time and manpower during work, and reduces the labor force of workers. The danger of loading and unloading and changing tools is safer and more convenient, which greatly improves work efficiency and reduces the cost of production and processing.
附图说明Description of drawings
图1为本实用新型的立体示意图。Fig. 1 is a perspective view of the utility model.
图2为本实用新型的正视图。Fig. 2 is the front view of the utility model.
图3为本实用新型的俯视图。Fig. 3 is a top view of the utility model.
图4为本实用新型的侧视图。Fig. 4 is a side view of the utility model.
图中:1-底座、2-支架、3-移位机构、4-刀座、5-上下料机构、6-换刀转盘、7-左夹紧块、8-右夹紧块、9-输送带、10-预紧装置、11-刀架、12-定位盘、13-X轴移动装置、14-Y轴移动装置、15-Z轴移动装置。In the figure: 1-base, 2-bracket, 3-shifting mechanism, 4-knife seat, 5-loading and loading mechanism, 6-tool changing turntable, 7-left clamping block, 8-right clamping block, 9- Conveyor belt, 10-pretensioning device, 11-knife holder, 12-positioning plate, 13-X-axis moving device, 14-Y-axis moving device, 15-Z-axis moving device.
具体实施方式detailed description
以下结合附图对本实用新型作进一步详述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
一种高速加工中心机的龙门机架,如图1-4所示,包括底座1、支架2、移位机构3、刀座4,所述的支架2设置在所述的底座1上侧,所述的移位机构3设置在支架2的的顶侧,所述的刀座4与所述的移位机构3通过管路连接,所述的机架为龙门结构,所述的底座1中心设置有上下料机构5,并设置于所述的移位机构3正下方,所述的底座1上侧设置有换刀转盘6。A gantry frame of a high-speed machining center, as shown in Figures 1-4, includes a base 1, a bracket 2, a displacement mechanism 3, and a tool holder 4, and the bracket 2 is arranged on the upper side of the base 1, The displacement mechanism 3 is arranged on the top side of the support 2, the knife seat 4 is connected with the displacement mechanism 3 through pipelines, the frame is a gantry structure, and the center of the base 1 is A loading and unloading mechanism 5 is provided directly below the shifting mechanism 3 , and a tool change turntable 6 is provided on the upper side of the base 1 .
由上述可知,本实用新型的机架采用龙门的结构形状,区别于传统的机架结构,在底座1的中心处设置上下料机构5,通过上下料机构5直接替换传统的工作台,在上下料机构5上加工操作,更加快捷方便,并在底座1上侧设置有换刀转盘6,通过支架2上的移位机构3对上下料机构5上的工件加工同时,可以通过换刀转盘6进行刀具的更换,当需要使用某一种刀具时,换刀转盘6将刀具旋转至移位机构3下方,移位机构3即可带动与其连接的刀座4至换刀转盘6处,进行刀具的更换后,继续进行加工操作,大大提高工作效率。As can be seen from the above, the frame of the utility model adopts the structural shape of a gantry, which is different from the traditional frame structure. A loading and unloading mechanism 5 is arranged at the center of the base 1, and the traditional workbench is directly replaced by the loading and unloading mechanism 5. The processing operation on the material mechanism 5 is faster and more convenient, and a tool change turntable 6 is provided on the upper side of the base 1. Through the shift mechanism 3 on the bracket 2, the workpiece on the loading and unloading mechanism 5 can be processed simultaneously through the tool change turntable 6. To replace the tool, when a certain tool needs to be used, the tool change carousel 6 rotates the tool to the bottom of the shift mechanism 3, and the shift mechanism 3 can drive the tool seat 4 connected to it to the tool change carousel 6 to perform tool change. After the replacement, continue the processing operation, greatly improving work efficiency.
如图1-4所示,所述的底座1上侧设置有夹紧机构,所述的夹紧机构包括左夹紧块7与右夹紧块8,所述的左夹紧块7与所述的右夹紧块8沿所述的上下料机构5对称设置,夹紧机构连接有液压缸或气缸,通过驱动连接,当工件运动到移位机构3下方时并停止移动时,左夹紧块7与右夹紧块8向预紧装置10压迫,夹紧工件,防止加工工件时移位等现象发生,进一步加固。As shown in Figures 1-4, a clamping mechanism is provided on the upper side of the base 1, and the clamping mechanism includes a left clamping block 7 and a right clamping block 8, and the left clamping block 7 and the The above-mentioned right clamping block 8 is symmetrically arranged along the above-mentioned loading and unloading mechanism 5, and the clamping mechanism is connected with a hydraulic cylinder or an air cylinder, which is connected by a drive. When the workpiece moves below the shifting mechanism 3 and stops moving, the left clamping block The block 7 and the right clamping block 8 press toward the pretensioning device 10, clamp the workpiece, prevent phenomena such as displacement when processing the workpiece, and further reinforce it.
所述的上下料机构5包括输送带9、步进电机、预紧装置10,如图1-4所示,所述的步进电机与所述的输送带9驱动连接,所述的预紧装置10设置在所述的输送带9上侧,通过步进电机控制输送带9转动,带动设置在输送带9上的预紧装置10转动,将工件有序地运送到移位机构3下,工件放上预紧装置10后先会进行自动的夹紧,确保在运送过程中不会产生移位等不良现象,进一步的,可以在预紧装置10上设置红外线对位仪,通过红外线对位仪对正工件是否到达指定位置,确保加工精确度。The loading and unloading mechanism 5 includes a conveyor belt 9, a stepper motor, and a pretensioner 10. As shown in Figures 1-4, the stepper motor is driven and connected to the conveyor belt 9, and the pretensioner The device 10 is arranged on the upper side of the conveyor belt 9, the rotation of the conveyor belt 9 is controlled by a stepping motor, and the pretensioning device 10 arranged on the conveyor belt 9 is driven to rotate, and the workpiece is transported to the shift mechanism 3 in an orderly manner, After the workpiece is placed on the pre-tensioning device 10, it will be automatically clamped to ensure that there will be no adverse phenomena such as displacement during transportation. Further, an infrared alignment device can be set on the pre-tensioning device 10, and the infrared alignment The instrument aligns whether the workpiece reaches the specified position to ensure the processing accuracy.
所述的换刀转盘6包括刀架11、定位盘12、转盘电机,如图1-4所示,所述的转盘电机设置在所述的定位盘12内,所述的刀架11设置有不少于一个,并设置在所述的定位盘12上侧,所述的刀架11任意一个设置于所述的移位机构3下方,刀架11数量可由所需要的刀具数量所选定,多刀具进行加工时则可选用多刀架11的,反之则设置少刀架11的,确定刀架11数量后,再调节转盘电机转动角度范围,调节好每相邻两个刀架11为一个移动单位,转盘电机每次移动时移动一个单位,有序换刀,确保刀座4与刀架11换刀时不会发生碰撞与偏离,提高安全性,优选的,可以在刀架11与刀座4上设置红外线对位仪,换刀时,确保刀座4与刀架11中心在同一条垂线上。The tool change turntable 6 includes a tool rest 11, a positioning disc 12, and a turntable motor. Not less than one, and arranged on the upper side of the positioning disc 12, any one of the tool holders 11 is arranged below the shift mechanism 3, the number of tool holders 11 can be selected by the number of cutters required, When multiple cutters are processed, multiple tool holders 11 can be selected, otherwise, few tool holders 11 can be set. After determining the number of tool holders 11, adjust the rotation angle range of the turntable motor, and adjust every two adjacent tool holders 11 as one Move the unit, the turntable motor moves one unit each time it moves, and the tool is changed in an orderly manner, ensuring that the tool holder 4 and the tool rest 11 will not collide and deviate when changing the tool, and improve safety. Preferably, the tool holder 11 and the knife An infrared alignment instrument is arranged on the seat 4, and when the tool is changed, it is ensured that the center of the tool seat 4 and the tool rest 11 are on the same vertical line.
如图1-4所示,所述的移位机构3包括X轴移动装置13、Y轴移动装置14、Z轴移动装置15与驱动缸,所述的X轴移动装置13与所述的Y轴移动装置14设置在所述的驱动缸下侧,所述的X轴移动装置13设置在所述的驱动缸前侧,驱动缸可以选用液压缸与气缸,可以根据加工工件特性,结合液压缸、气缸特性选择一种驱动方式进行驱动,更加灵活可调节,X轴移动装置13、Y轴移动装置14、Z轴移动装置15通过驱动缸的独立控制,可实现对刀座4的多轴运动加工,使得加工速度进一步提升。As shown in Fig. 1-4, described displacement mechanism 3 comprises X-axis moving device 13, Y-axis moving device 14, Z-axis moving device 15 and driving cylinder, and described X-axis moving device 13 and described Y The shaft moving device 14 is arranged on the lower side of the driving cylinder, and the X-axis moving device 13 is arranged on the front side of the driving cylinder. The driving cylinder can be a hydraulic cylinder or an air cylinder, and can be combined with a hydraulic cylinder according to the characteristics of the workpiece to be processed. , Cylinder characteristics Select a driving mode for driving, which is more flexible and adjustable. The X-axis moving device 13, Y-axis moving device 14, and Z-axis moving device 15 can realize multi-axis movement of the tool holder 4 through the independent control of the driving cylinder. processing, which further increases the processing speed.
所述的底座1一侧设置有控制面板,所述的控制面板通过线路与所述的移位机构3、上下料机构5、换刀转盘6、夹紧机构连接,通过控制面板,可实现对移位机构3、上下料机构5、换刀转盘6、夹紧机构的控制,优选的,可以设置单片机等智能化控制方式在内,实现自动运行,更加人性化。A control panel is provided on one side of the base 1, and the control panel is connected with the shifting mechanism 3, the loading and unloading mechanism 5, the tool changing turntable 6, and the clamping mechanism through lines. The control of the shifting mechanism 3, the loading and unloading mechanism 5, the tool changing turntable 6, and the clamping mechanism, preferably, can be provided with intelligent control methods such as a single-chip microcomputer to realize automatic operation and be more humanized.
以上所述,仅为本实用新型较佳实施例而已,故不能以此限定本实用新型实施的范围,即依本实用新型申请专利范围及说明书内容所作的等效变化与修饰,皆应仍属本实用新型专利涵盖的范围内。The above is only a preferred embodiment of the utility model, so the scope of implementation of the utility model cannot be limited with this, that is, the equivalent changes and modifications made according to the patent scope of the utility model and the content of the specification should still belong to the utility model. Within the scope covered by the utility model patent.
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CN113732732B (en) * | 2021-09-28 | 2023-09-12 | 马鞍山大晔精工有限公司 | Multi-axis machining center and machining method thereof |
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