CN206556872U - A kind of torsion load maintainer for being used to close power gear test stand - Google Patents
A kind of torsion load maintainer for being used to close power gear test stand Download PDFInfo
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- CN206556872U CN206556872U CN201720246531.8U CN201720246531U CN206556872U CN 206556872 U CN206556872 U CN 206556872U CN 201720246531 U CN201720246531 U CN 201720246531U CN 206556872 U CN206556872 U CN 206556872U
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Abstract
本实用新型公开一种用于闭功率齿轮试验台的扭转加载机构,包括支撑架、位于支撑架两侧的左端盖和右端盖、输入轴以及输出轴,输入轴旋转安装在支撑架的左端盖上,输出轴与右端盖固定连接;所述支撑架上间隔安装有一对轴线平行的传动蜗杆以及与两个传动蜗杆相啮合的蜗轮,每个传动蜗杆两端均旋转装配于支撑架上,且两个传动蜗杆均具有动力输入端,所述的蜗轮上开设有内花键,蜗轮通过内花键与输入轴的末端固定相联。该扭转加载机构,能有效的解决现有机械加载装置加载不稳定,调整不方便,以及加载后容易卸载的问题。
The utility model discloses a torsional loading mechanism for a closed power gear test bench, which comprises a support frame, left and right end covers located on both sides of the support frame, an input shaft and an output shaft, and the input shaft is rotatably installed on the left end cover of the support frame , the output shaft is fixedly connected to the right end cover; a pair of parallel-axis transmission worms and a worm gear meshed with the two transmission worms are installed at intervals on the support frame, and both ends of each transmission worm are rotatably assembled on the support frame, and Both transmission worms have power input ends, and internal splines are provided on the worm gear, and the worm gear is fixedly connected with the end of the input shaft through the internal splines. The torsional loading mechanism can effectively solve the problems of unstable loading, inconvenient adjustment, and easy unloading after loading of existing mechanical loading devices.
Description
技术领域technical field
本实用新型涉及机械加载装置领域,尤其涉及一种用于闭功率齿轮试验台的扭转加载机构。The utility model relates to the field of mechanical loading devices, in particular to a torsional loading mechanism for a closed power gear test bench.
背景技术Background technique
齿轮耐久性试验要求加载机构工作稳定、可靠,调整方便,试验过程能最大限度的节省能源消耗。目前,加载装置主要有机械加载、液压加载、电功率封闭加载三种形式,但由于传统机械加载需手动调整,加载极不方便,且容易卸载,载荷不稳定;而液压加载,电功率封闭加载均属于外力加载,均需要一直维持动力输入,液压加载对液压系统要求高,能量消耗太大,电功率封闭加载控制系统复杂,设备成本极高;而蜗轮蜗杆加载属于内力型加载,而且当蜗杆的导程角小于啮合齿间的当量摩擦角时具有自锁性,蜗轮蜗杆传动具有大传动比,承载能力大,传动平稳,经常用来传递两交错轴之间的运动和动力,因此提出一种利用蜗轮蜗杆来加载的用于闭功率齿轮试验台的扭转加载机构。The gear durability test requires that the loading mechanism is stable and reliable, easy to adjust, and the test process can save energy consumption to the greatest extent. At present, there are mainly three types of loading devices: mechanical loading, hydraulic loading, and electric power closed loading. However, because traditional mechanical loading needs to be manually adjusted, loading is extremely inconvenient, easy to unload, and the load is unstable; hydraulic loading and electric power closed loading are both External force loading needs to maintain power input all the time, hydraulic loading has high requirements on the hydraulic system, the energy consumption is too large, the electric power closed loading control system is complicated, and the equipment cost is extremely high; while worm gear loading belongs to internal force loading, and when the lead of the worm When the angle is smaller than the equivalent friction angle between the meshing teeth, it has self-locking property. The worm gear transmission has a large transmission ratio, large load capacity, and stable transmission. It is often used to transmit motion and power between two interlaced shafts. Torsional loading mechanism for closed power gear test benches loaded by worm.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种用于闭功率齿轮试验台的扭转加载机构,该扭转加载机构,能有效的解决现有机械加载装置加载不稳定,调整不方便,以及加载后容易卸载的问题。In order to solve the above-mentioned technical problems, the utility model provides a torsional loading mechanism for a closed-power gear test bench. The torsional loading mechanism can effectively solve the problem of unstable loading, inconvenient adjustment, and easy loading after loading of existing mechanical loading devices. Uninstall problem.
本实用新型所采用的技术方案是:一种用于闭功率齿轮试验台的扭转加载机构,包括支撑架、位于支撑架两侧的左端盖和右端盖、输入轴以及输出轴,输入轴旋转安装在支撑架的左端盖上,输出轴与右端盖固定连接;所述支撑架上间隔安装有一对轴线平行的传动蜗杆以及与两个传动蜗杆相啮合的蜗轮,每个传动蜗杆两端均旋转装配于支撑架上,且两个传动蜗杆均具有动力输入端,所述的蜗轮上开设有内花键,蜗轮通过内花键与输入轴的末端固定相联。The technical solution adopted by the utility model is: a torsional loading mechanism for a closed power gear test bench, including a support frame, left and right end covers located on both sides of the support frame, an input shaft and an output shaft, and the input shaft is rotatably installed On the left end cover of the support frame, the output shaft is fixedly connected with the right end cover; a pair of drive worms parallel to the axis and a worm gear meshed with the two drive worms are installed at intervals on the support frame, and each drive worm is rotated at both ends. On the support frame, and both transmission worms have power input ends, the worm wheel is provided with an internal spline, and the worm wheel is fixedly connected with the end of the input shaft through the internal spline.
作为本实用新型一种用于闭功率齿轮试验台的扭转加载机构的进一步优化,所述的传动蜗杆两端设有用于传动蜗杆转动的插配段,插配段上开设有用于传动蜗杆插配的装配孔,传动蜗杆通过轴承转动插配于装配孔内。As a further optimization of the torsional loading mechanism used in the closed power gear test bench of the present invention, the two ends of the transmission worm are provided with mating sections for the rotation of the transmission worm, and the mating section is provided with mating sections for the transmission worm The assembly hole, the transmission worm is fitted in the assembly hole through the rotation of the bearing.
作为本实用新型一种用于闭功率齿轮试验台的扭转加载机构的进一步优化,所述的传动蜗杆的动力输入端具有用于联接动力输入的装配段,装配段设有键槽,传动蜗杆通过键槽联接动力输入。As a further optimization of the torsional loading mechanism used in the closed power gear test bench of the present invention, the power input end of the transmission worm has an assembly section for connecting power input, the assembly section is provided with a keyway, and the transmission worm passes through the keyway Connect power input.
作为本实用新型一种用于闭功率齿轮试验台的扭转加载机构的进一步优化,所述的蜗轮上开设的内花键与蜗轮同轴线设置。As a further optimization of the torsional loading mechanism used in the closed power gear test bench of the present invention, the internal splines on the worm wheel are coaxially arranged with the worm wheel.
与现有技术相比,本实用新型至少具有下述优点及有益效果:Compared with the prior art, the utility model has at least the following advantages and beneficial effects:
本实用新型通过一对传动蜗杆的同时转动,带动蜗轮的转动,蜗轮带动输入轴转动,因输入轴与支撑架左端盖旋转安装,输出轴与支撑架的右端盖固定连接,所以输入轴转动时支撑架不动,输出轴不动,输入轴转动后依靠双蜗杆的自锁性保持稳定,也就是说输入轴与输出轴相对扭转一个角度,从而实现试验扭矩的加载。蜗轮蜗杆加载属于内力型加载,蜗轮蜗杆传动具有传动比大,运动平稳,承受载荷大的优点,能实现平稳的扭矩加载,又由于蜗杆的自锁性,能保证所加载荷不卸载或者卸载很小。该扭转加载机构,能有效的解决现有机械加载装置加载不稳定,调整不方便,以及加载后容易卸载的问题。The utility model drives the rotation of the worm wheel through the simultaneous rotation of a pair of transmission worms, and the worm wheel drives the input shaft to rotate. Because the input shaft is installed in rotation with the left end cover of the support frame, and the output shaft is fixedly connected with the right end cover of the support frame, so when the input shaft rotates The support frame does not move, and the output shaft does not move. After the input shaft rotates, it is kept stable by the self-locking property of the double worm. The worm gear loading belongs to the internal force type loading. The worm gear transmission has the advantages of large transmission ratio, stable movement, and large load bearing. It can realize stable torque loading, and because of the self-locking property of the worm, it can ensure that the loaded load will not be unloaded or unloaded very quickly. small. The torsional loading mechanism can effectively solve the problems of unstable loading, inconvenient adjustment, and easy unloading after loading of existing mechanical loading devices.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的安装结构示意图;Fig. 2 is a schematic diagram of the installation structure of the present utility model;
附图标记:1、支撑架,2、传动蜗杆,3、蜗轮,4、输入轴,5、左端盖,6、右端盖,7、输出轴,A、传动齿轮箱,B、试验齿轮箱。Reference signs: 1, support frame, 2, transmission worm, 3, worm gear, 4, input shaft, 5, left end cover, 6, right end cover, 7, output shaft, A, transmission gearbox, B, test gearbox.
具体实施方式detailed description
为使本实用新型的内容更明显易懂,以下结合具体实施例,对本实用新型进行详细描述。In order to make the content of the utility model more obvious and understandable, the utility model will be described in detail below in conjunction with specific embodiments.
如图所示,一种用于闭功率齿轮试验台的扭转加载机构,包括支撑架1、位于支撑架1两侧的左端盖5和右端盖6、输入轴4以及输出轴7,输入轴4旋转安装在支撑架1的左端盖5上,输出轴7与右端盖6固定连接;所述支撑架1上间隔安装有一对轴线平行的传动蜗杆2以及与两个传动蜗杆2相啮合的蜗轮3,每个传动蜗杆2两端均旋转装配于支撑架1上,且两个传动蜗杆2均具有动力输入端,所述的蜗轮3上开设有内花键,蜗轮3通过内花键与输入轴4的末端固定相联。As shown in the figure, a torsional loading mechanism for a closed power gear test bench includes a support frame 1, a left end cover 5 and a right end cover 6 located on both sides of the support frame 1, an input shaft 4 and an output shaft 7, and the input shaft 4 Rotatingly installed on the left end cover 5 of the support frame 1, the output shaft 7 is fixedly connected with the right end cover 6; a pair of parallel transmission worms 2 and a worm gear 3 meshing with the two transmission worms 2 are installed at intervals on the support frame 1 , both ends of each transmission worm 2 are rotatably assembled on the support frame 1, and both transmission worms 2 have power input ends, the worm gear 3 is provided with internal splines, and the worm gear 3 is connected to the input shaft through the internal splines The ends of 4 are fixedly associated.
为了使本实用新型具有更好的使用效果,所述的传动蜗杆2两端设有用于传动蜗杆2转动的插配段,插配段上开设有用于传动蜗杆2插配的装配孔,传动蜗杆2通过轴承转动插配于装配孔内。所述的传动蜗杆2的动力输入端具有用于联接动力输入的装配段,装配段设有键槽,传动蜗杆2通过键槽联接动力输入。In order to make the utility model have a better use effect, the two ends of the transmission worm 2 are provided with a mating section for the rotation of the transmission worm 2, and an assembly hole for the transmission worm 2 is provided on the mating section, and the transmission worm 2 is mated in the assembly hole through the rotation of the bearing. The power input end of the transmission worm 2 has an assembly section for connecting the power input, and the assembly section is provided with a keyway, and the transmission worm 2 is connected to the power input through the keyway.
作为一种优选方式,所述的蜗轮3上开设的内花键与蜗轮3同轴线设置。As a preferred manner, the internal spline provided on the worm wheel 3 is arranged coaxially with the worm wheel 3 .
本技术方案中,该加载机构是一种用于闭功率齿轮试验台的扭转加载机构,输入动力使蜗杆2转动并带动蜗轮3转动,蜗轮3带动输入轴4转动,输入轴4转动的同时,端盖不动,也就是输出轴7不动,也就是说输入轴4相对输出轴7转动一个角度,扭矩加载后是依靠双蜗杆的自锁性来维持扭矩的加载,从而实现试验台扭矩的加载。In this technical solution, the loading mechanism is a torsional loading mechanism used in a closed-power gear test bench. The input power makes the worm 2 rotate and drives the worm wheel 3 to rotate. The worm wheel 3 drives the input shaft 4 to rotate. When the input shaft 4 rotates, The end cover does not move, that is, the output shaft 7 does not move, that is to say, the input shaft 4 rotates an angle relative to the output shaft 7. After the torque is loaded, it relies on the self-locking property of the double worm to maintain the torque loading, so as to realize the torque of the test bench. load.
本实用新型所列举的技术方案和实施方式并非是限制,与本实用新型所列举的技术方案和实施方式等同或者效果相同方案都在本实用新型所保护的范围内。The technical solutions and implementations listed in the utility model are not limiting, and the solutions that are equivalent to or have the same effect as the technical solutions and implementations listed in the utility model are all within the protection scope of the utility model.
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