CN206545002U - A kind of three sections of uninterrupted formula waste plastic oil-refining reactors - Google Patents

A kind of three sections of uninterrupted formula waste plastic oil-refining reactors Download PDF

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Publication number
CN206545002U
CN206545002U CN201720257683.8U CN201720257683U CN206545002U CN 206545002 U CN206545002 U CN 206545002U CN 201720257683 U CN201720257683 U CN 201720257683U CN 206545002 U CN206545002 U CN 206545002U
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China
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reactor
sections
waste plastic
oil
plastic oil
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Expired - Fee Related
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CN201720257683.8U
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Chinese (zh)
Inventor
程洋
任宪君
张秋艳
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

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  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The utility model belongs to chemical field, more particularly to a kind of three sections of uninterrupted formula waste plastic oil-refining reactors.It includes the 3rd reactor, the second reactor and the first reactor being sequentially connected from top to bottom by sealing thermal insulation pipeline, it is shaftless double helix pusher inside it, and first reactor be located at heating furnace in, second reactor and the 3rd reactor tilt installation in the opposite direction, superpressure air bleeding valve is arranged at the top of the 3rd reactor upper end, charging aperture is arranged at the top of the 3rd reactor lower end, oil gas vent is arranged at the 3rd reactor lower end side, fuel dispensing outlet is arranged at the 3rd reactor lower end base, and diesel oil outlet is arranged at the second reactor lower end base.The waste plastic oil-refining reactor heating surface area is big, is heated evenly, can uninterruptedly feed, and can reach the high-purity separation and collection of diesel oil and gasoline.

Description

A kind of three sections of uninterrupted formula waste plastic oil-refining reactors
Technical field
The utility model belongs to chemical field, more particularly to a kind of three sections of energy-efficient uninterrupted formula waste plastic oil-refining reactions Kettle.
Background technology
With developing rapidly for plastics industry, the application of plastic products is also increasingly wider, has penetrated into each of national economy In individual field and daily life.Plastics with the special performance of its own, such as light weight, specific strength are high, easy processing shaping, Excellent electrical insulating property, thermal insulation and chemical resistance etc., it has also become one of stay material of modern industry, in national economy It is middle to play more and more important effect.However, just because of some excellent properties of plastics, cause its after use (or After consumption) discarded object it is not perishable, accumulate over a long period, had a strong impact on the ecological environment of the earth, caused the very big of common people Concern.Current waste plastic oil-refining equipment is generally batch (-type) vertical response kettle or irrotational horizontal reacting kettle, its heat affected zone Limited, serious heat loss, each feeding quantity is few, and duration of service is short, and temperature is unstable, influences lytic effect and fuel-displaced Purity, wastes energy.
Utility model content
To overcome the above-mentioned problems in the prior art, it is big, heated equal that the utility model provides a kind of heating surface area Even, three sections of high efficient horizontal plastics uninterruptedly feeding oil refining cracking reaction kettle, by three-stage double helix pusher realize raw material with The adverse current Full connected heat exchange of deep fat gas, makes full use of produced heat, and by controlling three sections of the different of temperature of reaction kettle, Reach the high-purity separation and collection of diesel oil and gasoline.
The technical solution adopted in the utility model is as follows:
A kind of three sections of uninterrupted formula waste plastic oil-refining reactors, including be sequentially connected from top to bottom by sealing thermal insulation pipeline The 3rd reactor, the second reactor and the first reactor, be shaftless double helix pusher inside it, and the first reactor position In in heating furnace, the second reactor and the 3rd reactor tilt installation in the opposite direction, and superpressure air bleeding valve is arranged at the 3rd reaction At the top of kettle upper end, charging aperture is arranged at the top of the 3rd reactor lower end, and oil gas vent is arranged at the 3rd reactor lower end side, vapour Oil export is arranged at the 3rd reactor lower end base, and diesel oil outlet is arranged at the second reactor lower end base.
Wherein, the first reactor is located inside heating furnace, and this equipment institute heat production oil gas is regard as fuel, heat by outer circulation Amount is sequentially delivered in the 3rd reactor by sealing thermal insulation pipeline, material and heat adverse current Full connected, realizes that heat is high three times Effect is utilized.
Preferably, the angle of inclination of the second reactor and the 3rd reactor and horizontal direction is 5 ° and run along material Direction is raised, and is conducive to the collection of reactor interior liquid oil.
Preferably, the first reactor, the second reactor and the 3rd reactor are connected with temperature control system, strict three sections of control Temperature range inside different temperatures inside reactor, three reactors is:First 100 DEG C of reactor internal temperature~150 DEG C, Second 150 DEG C of reactor internal temperature~250 DEG C, the 3rd 250 DEG C of reactor internal temperature~500 DEG C, that is, reach diesel oil and Naphtha cracking temperature, it is ensured that fuel-displaced purity.
Preferably, the screw feeder bottom plate of the second reactor and the 3rd reactor is equipped with mesh, it is ensured that raw material and liquid The separation and collection of state oil.
Preferably, the first reactor is tightly connected with deslagging device.
Preferably, the 3rd reactor side is provided with manhole, and top is provided with flue.
Preferably, the oil gas vent and superpressure air bleeding valve are connected with condensing unit.
Preferably, sealing device is provided with the charging aperture, sealing charging prevents that deep fat gas leaks inside reactor.
Preferably, the double helix pusher drive device is located at respective reaction kettle side, and the pitch of screw feeder It is small by big gradual change according to material direction of propulsion, it is ensured that material is fully contacted with deep fat gas.
The utility model has advantages below compared with prior art:
1. the utility model material and heat adverse current Full connected, are heated evenly, three sections of series connection closed reactors, Btu utilization Rate is high, energy-efficient.
2. by controlling temperature different inside three sections of reactors to add the effect of catalyst, it can directly obtain high-purity The diesel oil and gasoline of degree.
3. shaftless double helix pusher, pitch is gradually reduced, it is possible to achieve continuous uninterrupted charging, so as to realize uninterrupted Formula by waste plastics catalytic pyrolysis, than conventional refinery device energy conservation more than half.
4. charging and deslagging device are all sealed, cracking process non-exhaust emission, hot petroleum vapor recovery, at system circulation It is personal as fuel after reason, it is economic and environment-friendly.
Brief description of the drawings
Fig. 1 is the structural representation of described three sections uninterrupted formula waste plastic oil-refining reactors;
Fig. 2 be in Fig. 1 A to sectional view;
Reference is described in figure:The reactors of 1- first, the reactors of 2- second, the reactors of 3- the 3rd, 4- fuel dispensing outlets, 5- diesel oil is exported, 6- sealing thermal insulation pipelines, 7- manholes, 8- flues, 9- superpressure air bleeding valves, and 10- double helixs pusher drives Dynamic device, 11- heating furnaces, 12- oil gas vents, 13- charging apertures
Embodiment
The utility model is described in detail below in conjunction with the accompanying drawings.
As shown in Figure 1-2, a kind of three sections of uninterrupted formula waste plastic oil-refining reactors, including pass through sealing thermal insulation from top to bottom The 3rd reactor 3, the second reactor 2 and the first reactor 1 that pipeline 6 is sequentially connected, are shaftless double helix pusher inside it Device, and the first reactor 1, in heating furnace 11, the second reactor 2 and the 3rd reactor 3 tilt installation in the opposite direction, surpass Pressure exhaust valve 9 is arranged at the top of the upper end of the 3rd reactor 3, and charging aperture 13 is arranged at the top of the lower end of the 3rd reactor 3, oil gas vent 12 are arranged at the lower end side of the 3rd reactor 3, and fuel dispensing outlet 4 is arranged at the lower end base of the 3rd reactor 3, and diesel oil outlet 5 is set In the lower end base of the second reactor 2.Wherein, the angle of inclination of the second reactor 2 and the 3rd reactor 3 and horizontal direction is 5 ° And along the rise of material traffic direction;First reactor 1, the second reactor 2 and the 3rd reactor 3 are connected with temperature control system; The screw feeder bottom plate of second reactor 2 and the 3rd reactor 3 is equipped with mesh;First reactor 1 is sealed with deslagging device Connection;The side of 3rd reactor 3 is provided with manhole 7, and top is provided with flue 8;The oil gas vent 12 and superpressure row Air valve 9 is connected with condensing unit;Sealing device is provided with the charging aperture 13;The double helix pusher drive device 10 In respective reaction kettle side, and the pitch of screw feeder is small by big gradual change according to material direction of propulsion, it is ensured that material and deep fat Gas is fully contacted.
Three sections of energy-efficient uninterrupted formula waste plastic oil-refining reactors of the present utility model, will in plastics distillation system Waste plastics after preheating sequentially passes through the 3rd reactor, the second reactor, the first reactor, operating material by feeder With heat adverse current Full connected, the cracking reaction in the presence of preference temperature and catalyst, according to the temperature of control differential responses kettle And catalyst respectively obtains high-purity diesel oil and gasoline finished product;The mixed oil and gas of non-liquified petroleum and hydrocarbon gas are de- through desulfurization Collect, be recycled in the first reactor as fuel, the material after cracking completely turns into carbon black, in the first reaction after acid Slagged tap by deslagging device kettle end.
It is described above, embodiment only of the present utility model, it is not limited to this, it is any to be familiar with the art Technical staff in the technical scope that the utility model is disclosed, change or replacement can be readily occurred in, should all be covered in this practicality Within new protection domain.

Claims (9)

1. a kind of three sections of uninterrupted formula waste plastic oil-refining reactors, it is characterised in that:Including passing through sealing thermal insulation pipe from top to bottom The 3rd reactor (3), the second reactor (2) and the first reactor (1) that road (6) is sequentially connected, are shaftless pair of spiral shell inside it Pusher is revolved, and the first reactor (1) is located in heating furnace (11), the second reactor (2) and the 3rd reactor (3) are towards phase negative side Installed to tilting, superpressure air bleeding valve (9) is arranged at the top of the 3rd reactor (3) upper end, charging aperture (13) is arranged at the 3rd reaction At the top of kettle (3) lower end, oil gas vent (12) is arranged at the 3rd reactor (3) lower end side, and it is anti-that fuel dispensing outlet (4) is arranged at the 3rd Kettle (3) lower end base is answered, diesel oil outlet (5) is arranged at the second reactor (2) lower end base.
2. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:Second reaction The angle of inclination of kettle (2) and the 3rd reactor (3) and horizontal direction is 5 ° and raised along material traffic direction.
3. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:First reaction Kettle (1), the second reactor (2) and the 3rd reactor (3) are connected with temperature control system.
4. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:Second reaction The screw feeder bottom plate of kettle (2) and the 3rd reactor (3) is equipped with mesh.
5. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:First reaction Kettle (1) is tightly connected with deslagging device.
6. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:3rd reaction Kettle (3) is provided with manhole (7) sideways, and top is provided with flue (8).
7. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:The oil gas Outlet (12) and superpressure air bleeding valve (9) are connected with condensing unit.
8. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:The charging Mouth (13) place is provided with sealing device.
9. a kind of three sections uninterrupted formula waste plastic oil-refining reactors according to claim 1, it is characterised in that:Described pair of spiral shell Revolve pusher drive device (10) be located at respective reaction kettle side, and screw feeder pitch according to material direction of propulsion by big Gradual change is small.
CN201720257683.8U 2017-03-16 2017-03-16 A kind of three sections of uninterrupted formula waste plastic oil-refining reactors Expired - Fee Related CN206545002U (en)

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CN201720257683.8U CN206545002U (en) 2017-03-16 2017-03-16 A kind of three sections of uninterrupted formula waste plastic oil-refining reactors

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI738312B (en) * 2020-04-29 2021-09-01 京磊實業有限公司 Horizontal cracking vaporization device
US11268761B2 (en) 2020-06-22 2022-03-08 Jing Leei Enterprise Co., Ltd. Horizontal pyrolysis furnace
US11999920B2 (en) 2020-09-14 2024-06-04 Ecolab Usa Inc. Cold flow additives for plastic-derived synthetic feedstock
US12031097B2 (en) 2021-10-14 2024-07-09 Ecolab Usa Inc. Antifouling agents for plastic-derived synthetic feedstocks

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI738312B (en) * 2020-04-29 2021-09-01 京磊實業有限公司 Horizontal cracking vaporization device
US11268761B2 (en) 2020-06-22 2022-03-08 Jing Leei Enterprise Co., Ltd. Horizontal pyrolysis furnace
US11999920B2 (en) 2020-09-14 2024-06-04 Ecolab Usa Inc. Cold flow additives for plastic-derived synthetic feedstock
US12031097B2 (en) 2021-10-14 2024-07-09 Ecolab Usa Inc. Antifouling agents for plastic-derived synthetic feedstocks

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Granted publication date: 20171010

Termination date: 20210316