CN206543673U - A spray hanger - Google Patents
A spray hanger Download PDFInfo
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- CN206543673U CN206543673U CN201720221445.1U CN201720221445U CN206543673U CN 206543673 U CN206543673 U CN 206543673U CN 201720221445 U CN201720221445 U CN 201720221445U CN 206543673 U CN206543673 U CN 206543673U
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- 239000007921 spray Substances 0.000 title description 2
- 238000005507 spraying Methods 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及喷涂生产用具技术领域,特别是一种喷涂挂具。The utility model relates to the technical field of spraying production equipment, in particular to a spraying hanger.
背景技术Background technique
随我国风电行业尤其是大容量的兆瓦级别大型风力发电机组得到快速发展,风电设备用的高强度紧固件风电螺栓使用量也越来越多。由于长期野外服役、环境恶劣、维修条件差,风电螺栓通常需要保证10年以上使用寿命。风电螺栓通常需要在其外表面涂上涂层,以对其进行保护。喷涂时,通常先将需要喷涂的风电螺栓夹在夹具上,然后再放到喷涂室进行喷涂。现在的夹具通常采用螺丝固定夹紧的方式,先把风电螺栓工件放在夹具上,然后再拧紧螺丝把工件加紧。由于工件夹紧时的应力相互作用的关系,不能将所有零件挂于同一直线上形成一排,只能采取两排平行悬挂的方式。所以在同一挂具上零件的悬挂数量上受限制,喷涂时涂料的利用效率较低,一般为30%以下,造成涂料的极大浪费,而且生产效率低。With the rapid development of my country's wind power industry, especially large-capacity megawatt-level large-scale wind turbines, the use of high-strength fasteners and wind power bolts for wind power equipment is also increasing. Due to long-term field service, harsh environment, and poor maintenance conditions, wind power bolts usually need to guarantee a service life of more than 10 years. Wind turbine bolts often require a coating on their outer surface to protect them. When spraying, usually the wind power bolts to be sprayed are clamped on the fixture, and then put into the spray booth for spraying. The current fixture usually adopts the method of screw fixing and clamping. Firstly, the wind power bolt workpiece is placed on the fixture, and then the screw is tightened to tighten the workpiece. Due to the stress interaction relationship when the workpiece is clamped, all parts cannot be hung on the same straight line to form a row, and only two rows of parallel suspension can be adopted. Therefore, the hanging quantity of the parts on the same hanger is limited, and the utilization efficiency of the coating is low during spraying, generally below 30%, which causes a great waste of coating and low production efficiency.
发明内容Contents of the invention
为了解决目前风电螺栓喷涂时存在的上述问题,本实用新型提出了一种喷涂挂具,以提高涂料利用率和喷涂生产效率。In order to solve the above-mentioned problems existing in the current spraying of wind power bolts, the utility model proposes a spraying hanger to improve the utilization rate of paint and the production efficiency of spraying.
为了实现上述目的,本实用新型提供了一种喷涂挂具,其特征在于,包括两个平行设置的竖杆,竖杆上设有水平布置的高横杆和低横杆,高横杆在低横杆的上方,高横杆上固定设置有呈直线布置的一排顶杆,低横杆上设置有呈直线布置的一排弹簧锁紧机构,每个弹簧锁紧机构在一个顶杆的正下方,弹簧锁紧机构包括弹簧和压在弹簧上的活动杆,活动杆可上下移动地安装在所述低横杆上。In order to achieve the above object, the utility model provides a spraying hanger, which is characterized in that it includes two vertical bars arranged in parallel, the vertical bars are provided with a horizontally arranged high bar and a low bar, On the top of the cross bar, a row of ejector rods arranged in a straight line are fixedly arranged on the high cross bar, and a row of spring locking mechanisms arranged in a straight line are arranged on the low cross bar, and each spring locking mechanism is positioned at the front of a ejector rod. Below, the spring locking mechanism includes a spring and a movable rod pressed on the spring, and the movable rod is mounted on the low cross bar so as to move up and down.
本实用新型提供的喷涂挂具,采用弹簧压紧的方式,可将所有工件悬挂于同一竖直面上,工件间间隙比较小,能挂尽量多的工件,涂料的利用率大大提高,生产效率也大大提高。The spraying hanger provided by the utility model adopts the method of spring compression, which can hang all the workpieces on the same vertical surface, the gap between the workpieces is relatively small, and as many workpieces as possible can be hung, the utilization rate of the paint is greatly improved, and the production efficiency is improved. also greatly improved.
附图说明Description of drawings
图1为本实用新型喷涂挂具的结构示意图;Fig. 1 is the structural representation of the utility model spraying hanger;
图2为图1的局部放大图。FIG. 2 is a partially enlarged view of FIG. 1 .
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
具体实施方式detailed description
参见图1,喷涂挂具包括两个平行的、左右设置的竖杆1,竖杆1在垂直方向布置、呈细长的杆状。竖杆1上设有水平布置的高横杆2和低横杆3,高横杆2在低横杆3的上方。高横杆2上固定设置有呈直线布置的一排顶杆21,顶杆21均匀布置在高横杆2上,相邻的两个顶杆21之间距离相等。Referring to FIG. 1 , the spraying hanger includes two parallel vertical rods 1 arranged left and right, and the vertical rods 1 are arranged in the vertical direction and are in the shape of elongated rods. The vertical bar 1 is provided with a horizontally arranged high cross bar 2 and a low cross bar 3 , and the high cross bar 2 is above the low cross bar 3 . A row of push rods 21 arranged in a straight line are fixedly arranged on the high cross bar 2 , and the push rods 21 are evenly arranged on the high cross bar 2 , and the distance between two adjacent push rods 21 is equal.
低横杆3固定安装在竖杆1上,低横杆3上设置有呈直线布置的一排弹簧锁紧机构,每个弹簧锁紧机构在一个顶杆21的正下方。参见图2,弹簧锁紧机构包括弹簧5和压在弹簧5上的活动杆,活动杆可上下移动地安装在低横杆3上。活动杆包括螺栓41和与螺栓41相配合的螺母42。弹簧锁紧机构还包括在垂直方向设置在低横杆3上的大通孔31和小通孔32,大通孔31和小通孔32同轴,并且二者的轴线为垂直方向,大通孔31在小通孔32的上方,大通孔31的孔径大于小通孔32的孔径。弹簧5为螺旋形,其外径大于小通孔32的孔径而小于大通孔31的孔径,弹簧5放置在大通孔31内,并且不会从小通孔32中掉出来。螺栓41的直径小于弹簧5的内径,可从弹簧5中穿过。螺栓41从下方自下而上地依次穿过小通孔32和大通孔31,并从弹簧5中穿过,螺母42拧在螺栓41上,并压在弹簧5上。螺母42的外经小于大通孔31的孔径,可进入大通孔31中。把工件放置到喷涂挂具上时,只需要把工件10的两端卡在同一垂直方向上的顶杆21和螺栓41之间即可,弹簧5可根据工件的长短来调节螺栓41的位置,使长短不一的工件都能够被夹紧。调整螺母42在螺栓41上的位置,一方面可调节顶杆21和螺栓41之间的距离,以适应不同长短工件的需要,另一方面也可以调节弹簧5的压紧力。如果选用受压时长度比大通孔31长的弹簧,螺母42的直径大于大通孔31的孔径也可以。本实施例采用的弹簧锁紧机构,具有对不同长短工件的适应能力强、压紧力强、结构简单、装配容易并且便于使用等优点。The low horizontal bar 3 is fixedly installed on the vertical bar 1, and the low horizontal bar 3 is provided with a row of spring locking mechanisms arranged in a straight line, and each spring locking mechanism is directly below a push rod 21. Referring to Fig. 2, the spring locking mechanism includes a spring 5 and a movable rod pressed on the spring 5, and the movable rod is mounted on the low cross bar 3 so as to move up and down. The movable rod includes a bolt 41 and a nut 42 matched with the bolt 41 . The spring locking mechanism also includes a large through hole 31 and a small through hole 32 arranged on the low cross bar 3 in the vertical direction, the large through hole 31 and the small through hole 32 are coaxial, and the axis of the two is a vertical direction, and the large through hole 31 is in the vertical direction. Above the small through hole 32 , the diameter of the large through hole 31 is larger than that of the small through hole 32 . The spring 5 is helical, and its outer diameter is larger than the aperture of the small through hole 32 and smaller than the aperture of the large through hole 31. The spring 5 is placed in the large through hole 31 and will not fall out of the small through hole 32. The diameter of the bolt 41 is smaller than the inner diameter of the spring 5 and can pass through the spring 5 . The bolt 41 passes through the small through hole 32 and the large through hole 31 sequentially from bottom to top, and passes through the spring 5 . The nut 42 is screwed on the bolt 41 and pressed on the spring 5 . The outer diameter of the nut 42 is smaller than the diameter of the large through hole 31 and can enter the large through hole 31 . When the workpiece is placed on the spraying rack, it is only necessary to clamp the two ends of the workpiece 10 between the push rod 21 and the bolt 41 in the same vertical direction, and the spring 5 can adjust the position of the bolt 41 according to the length of the workpiece. Workpieces of different lengths can be clamped. Adjusting the position of the nut 42 on the bolt 41 can adjust the distance between the push rod 21 and the bolt 41 on the one hand to adapt to the needs of workpieces of different lengths, and also can adjust the pressing force of the spring 5 on the other hand. If select the spring that length is longer than big through hole 31 when being selected for use, the diameter of nut 42 also can be greater than the aperture of big through hole 31. The spring locking mechanism adopted in this embodiment has the advantages of strong adaptability to workpieces of different lengths, strong pressing force, simple structure, easy assembly and convenient use.
参见图1,竖杆1上设置有多个调节锁紧孔11,多个调节锁紧孔11沿着垂直方向布置成一列,调节锁紧孔11在水平方向延伸。高横杆2在两端各设置一个在垂直方向延伸的通孔,竖杆1从该通孔中穿过,高横杆2可在竖杆1上上下移动。高横杆2上设有在水平方向延伸的锁紧孔,锁紧螺栓6拧进锁紧孔和其中一个调节锁紧孔11中,将高横杆2固定在竖杆1上。这样,可方便快捷地调整高横杆2与低横杆3之间的距离,以适应不同长短工件的需要。Referring to FIG. 1 , a plurality of adjustment locking holes 11 are arranged on the vertical bar 1 , the plurality of adjustment locking holes 11 are arranged in a row along the vertical direction, and the adjustment locking holes 11 extend in the horizontal direction. A vertically extending through hole is respectively arranged at both ends of the high cross bar 2 , and the vertical bar 1 passes through the through hole, and the high cross bar 2 can move up and down on the vertical bar 1 . The high cross bar 2 is provided with a locking hole extending in the horizontal direction, and the locking bolt 6 is screwed into the locking hole and one of the adjusting locking holes 11 to fix the high cross bar 2 on the vertical bar 1 . In this way, the distance between the high cross bar 2 and the low cross bar 3 can be adjusted conveniently and quickly, so as to adapt to the needs of workpieces of different lengths.
连接部7连接两个竖杆1的上端部,连接部7上设有向下方延伸的两个挡杆8,两个挡杆8关于连接部的中垂线对称,挡杆8和连接部形成一个下方开口的挂口,把该挂扣直接放在喷涂生产线的悬挂位置上,即可把喷涂挂具挂起来。The connecting portion 7 connects the upper ends of the two vertical rods 1, and the connecting portion 7 is provided with two blocking rods 8 extending downward. The two blocking rods 8 are symmetrical about the perpendicular line of the connecting portion. There is a hanging hole with an opening at the bottom, and the hanging buckle can be directly placed on the hanging position of the spraying production line to hang the spraying hanger.
竖杆1的下端部设有水平布置的脚杆9,左右两个脚杆9能把整个喷涂挂具支撑在平整的地面或左面上。The lower end of the vertical bar 1 is provided with a foot bar 9 arranged horizontally, and the left and right two foot bars 9 can support the whole spraying hanger on the flat ground or on the left side.
本实用提供的喷涂挂具,采用弹簧压紧的方式,可将所有工件悬挂于同一竖直面上,工件间间隙比较小,能挂尽量多的工件,涂料的利用率大大提高,生产效率也大大提高。涂料的利用率提高到50%左右,而且提高了30%以上的产能。The spraying hanger provided by the utility model adopts the method of spring compression, which can hang all the workpieces on the same vertical surface, the gap between the workpieces is relatively small, and as many workpieces as possible can be hung, the utilization rate of the paint is greatly improved, and the production efficiency is also improved. Greatly improve. The utilization rate of paint has increased to about 50%, and the production capacity has been increased by more than 30%.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720221445.1U CN206543673U (en) | 2017-03-08 | 2017-03-08 | A spray hanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720221445.1U CN206543673U (en) | 2017-03-08 | 2017-03-08 | A spray hanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206543673U true CN206543673U (en) | 2017-10-10 |
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ID=59995595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720221445.1U Expired - Fee Related CN206543673U (en) | 2017-03-08 | 2017-03-08 | A spray hanger |
Country Status (1)
| Country | Link |
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| CN (1) | CN206543673U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180716A (en) * | 2019-07-05 | 2019-08-30 | 昆山科晟力自动化设备有限公司 | Elevator stair accessory spraying hanging tool |
-
2017
- 2017-03-08 CN CN201720221445.1U patent/CN206543673U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180716A (en) * | 2019-07-05 | 2019-08-30 | 昆山科晟力自动化设备有限公司 | Elevator stair accessory spraying hanging tool |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20171010 Termination date: 20210308 |