CN206541536U - Carving processing maintenance comprehensive training device in 3 D stereo remote laser - Google Patents
Carving processing maintenance comprehensive training device in 3 D stereo remote laser Download PDFInfo
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- CN206541536U CN206541536U CN201720205900.9U CN201720205900U CN206541536U CN 206541536 U CN206541536 U CN 206541536U CN 201720205900 U CN201720205900 U CN 201720205900U CN 206541536 U CN206541536 U CN 206541536U
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Abstract
The utility model provides carving processing maintenance comprehensive training device in a kind of 3 D stereo remote laser, device includes operating desk and the display unit being arranged on operating desk, electric control unit, remote control unit, keyboard, industrial computer, PLC control unit, DC power source unit, stepper motor unit, actuator unit, sensor unit and camera, PLC control unit, sensor unit is connected with DC power source unit, PLC control unit is connected with sensor unit signal simultaneously, device also includes on-site customer end and remote diagnosis platform, the on-site customer end is connected with PLC control unit and camera signals, the remote diagnosis platform is connected with the on-site customer end communication.Carving processing maintenance comprehensive training device in this 3 D stereo remote laser that the utility model is provided, can realize remote monitoring, remote guide maintenance, the function of remote teaching, so as to reduce maintenance cost, improve the quality of teaching.
Description
Technical field
The utility model is related in Laser Processing actual training device technical field, more particularly to a kind of 3 D stereo remote laser
Carving processing maintenance comprehensive training device.
Background technology
Traditional laser sub-marker is designed for production, and traditional laser sub-marker is mainly either simplex bit manipulation,
And fixture function is single, processing efficiency is not high, while traditional laser sub-marker can not be also realized to teaching in school
Demand, assembling maintenance training system on the market also without a body laser inner carving processing machine specifically designed for teaching at present, therefore
Existing body laser inner carving teaching equipment can not meet the training to laser machining relevant speciality technical staff.
In a kind of existing three-dimensional solid body laser inner carving processing maintenance comprehensive training device, the laser for being specific to teaching
The assembling maintenance training system of processing machine is carved, but it can only be operated and be imparted knowledge to students at the scene, it is impossible to realize remote monitoring, long-range
Guide maintenance and the function of remote teaching, cause maintenance cost high, and quality of instruction is low.Existing body laser inner carving teaching equipment is not
The remote training to laser machining relevant speciality technical staff can be met.
Therefore, it is necessary to carving processing maintenance comprehensive training device in a kind of 3 D stereo remote laser be designed, with solution
State problem.
Utility model content
The purpose of this utility model is to provide carving processing maintenance comprehensive training device in a kind of 3 D stereo remote laser,
It is intended to be used to solve existing body laser inner carving processing machine and can only be operated and be imparted knowledge to students at the scene, it is impossible to realize remote monitoring, remote
The problem of journey guide maintenance and remote teaching function.
What the utility model was realized in：
The utility model provides carving processing maintenance comprehensive training device in a kind of 3 D stereo remote laser, and device includes behaviour
Make platform and the display unit being arranged on operating desk, electric control unit, remote control unit, keyboard, industrial computer, PLC controls
Unit processed, DC power source unit, stepper motor unit, actuator unit, sensor unit and camera, keyboard, industrial computer
It is arranged on operating desk bottom inside, display unit, electric control unit, PLC control unit, DC power source unit, stepper motor
Unit, actuator unit are embedded in operating desk upper end, and PLC control unit, sensor unit are connected with DC power source unit,
PLC control unit is connected with sensor unit signal simultaneously, display unit respectively with electric control unit, keyboard, industrial computer,
PLC control unit, DC power source unit, stepper motor unit, actuator unit connection, device also include on-site customer end and
Remote diagnosis platform, the on-site customer end is connected with PLC control unit and camera signals, the remote diagnosis platform with
The on-site customer end communication connection.
Further, the sensor unit includes vibrating sensor, temperature sensor, electric spark sensor, air matter
One or more in quantity sensor
Further, the on-site customer end includes embedded computer and signal condition unit, the embedded meter
Calculation machine includes the multi-functional collecting unit of signal.
Further, the remote diagnosis platform includes status data and failure information database server, remote diagnosis
Server and data communication server.
Further, described device also includes the drawer for tools of storage real training instrument.
Further, described device also includes being easy to the USB board card that External memory equipment data are introduced directly into, PLC controls
Unit is connected with USB board card.
Compared with prior art, the utility model has the advantages that：
Carving processing maintenance comprehensive training device in this 3 D stereo remote laser that the utility model is provided, by laser
Carving machine makes ray machine electric-control system open training platform by cleverly designing, and meets assembling one line technology people of maintenance
The fostering requirement of member；Meanwhile, the device by setting sensor unit, camera, on-site customer end at the scene, and in distal end
Remote diagnosis platform is set, it is possible to achieve is gathered sensor signal by PLC control unit and is passed to on-site customer end, and
By camera collection site video and pass to on-site customer end, on-site customer end to the information and video of collection at
Reason and analysis, and remote diagnosis platform is given by network-feedback, remote diagnosis platform carries out accident analysis and judgement, and offer is built
Solution is discussed, guide maintenance work can also impart knowledge to students to scene, realize remote monitoring, remote guide maintenance, remote teaching
Function, so as to reduce maintenance cost, improve the quality of teaching.
Brief description of the drawings
Fig. 1 is the main structure diagram of the utility model embodiment.
Fig. 2 is the dimensional structure diagram of the utility model embodiment.
Fig. 3 is the side structure schematic view of the utility model embodiment.
Fig. 4 is the circuitry annexation schematic diagram of the utility model embodiment.
Fig. 5 is the complete machine remote monitoring annexation schematic diagram of the utility model embodiment.
Description of reference numerals：1- display units；2- electric control units；3- keyboards；4- industrial computers；5-PLC control units；
6- DC power source units；7-USB boards；8- stepper motor units；9- actuator units；10- drawer for tools；11- operating desks.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The all other embodiment obtained, belongs to the scope of the utility model protection.
As shown in figure 1, the utility model embodiment, which provides carving processing in a kind of 3 D stereo remote laser, repairs comprehensive real
Training apparatus, device includes operating desk 11 and the display unit 1 being arranged on operating desk 11, electric control unit 2, keyboard 3, work
Control machine 4, PLC control unit 5, DC power source unit 6, stepper motor unit 8, actuator unit 9, sensor unit and shooting
Head, keyboard 3, industrial computer 4 are arranged on the bottom inside of operating desk 11, display unit 1, electric control unit 2, PLC control unit 5,
DC power source unit 6, stepper motor unit 8, actuator unit 9 are embedded in the upper end of operating desk 11, PLC control unit 5, sensor
Unit is connected with DC power source unit 6, and display unit 1 is controlled with electric control unit 2, keyboard 3, industrial computer 4, PLC respectively
Unit 5, DC power source unit 6, stepper motor unit 8, actuator unit 9 are connected, and device also includes on-site customer end and remote
Journey diagnostic platform, the on-site customer end is connected with PLC control unit 5 and camera signals, the remote diagnosis platform with
The on-site customer end communication connection.
In the present embodiment, the 220V Alternating Current Power Supplies of DC power source unit 6 are respectively converted into by DC power supply switch
12V and 24V power to sensor unit and PLC control unit 5 respectively, and camera directly uses 220V voltages by power adapter.
As shown in figure 5, in this preferred embodiment, the sensor unit includes vibrating sensor, temperature sensor, electricity fire
Flower sensor, air mass sensor, the vibrating sensor is arranged on operating desk side or top, for gathering whole behaviour
Make the Vibration Condition of platform, the temperature sensor is arranged on by the fan of device, for gathering the temperature near fan, the electricity
Spark sensor is arranged on beside the forceful electric power position of device, such as transformer, for detecting whether forceful electric power position produces electric spark,
The air mass sensor is also easy to produce the position of smog when being arranged on device processing, the carbon dioxide for detecting in smog contains
Amount.In other embodiments, the sensor unit can include the one or more in these sensors.All sensors
Output type is switching value output signal, when they, which detect surrounding, abnormal, can be outputed signal to by relay
PLC control unit 5, PLC control unit 5 gathers the signal of these sensors, utilizes the real-time communication interface of PLC control unit 5
The fault message that the inside of PLC control unit 5 is produced passes to on-site customer end by PLC connections.
Further, the on-site customer end includes embedded computer and signal condition unit, the embedded meter
Calculation machine includes the multi-functional collecting unit of signal.The on-site customer end gathers sensor unit by the multi-functional collecting unit of signal
The fault message sent, shows the type of alarm of sensor unit on the on-site customer.Meanwhile, the on-site customer end leads to
Cross the camera and video monitoring is carried out to scene, the camera is IP Camera, passes through camera, interchanger and enterprise
Level router networking is into all the way or multi-path monitoring, it is only necessary to add the IP address of camera in client at the scene, you can real
The effect of existing remote monitoring.Then, on-site customer end is again through signal condition unit at the information and video that collect
Reason and analysis, and give remote diagnosis platform by network-feedback.Occur or broken down including having found that it is likely that
In the case of, produce status data and fault data bag and pass to remote diagnosis platform, such as transfinited in each monitoring signals
Or under jiggly situation, and when digital control system has quoted failure.
Further, the remote diagnosis platform is arranged on the manufacturer of tune machine in laser, passes through with on-site customer end
Internet or wireless network communication connection.The remote diagnosis platform includes status data and failure information database service
Device, remote diagnosis server and data communication server, remote diagnosis server easily can increase into knowledge base at any time
Plus the knowledge of oneself, memory storage increase can also be carried out by the malfunction approach of appearance, when there is same failure in the later stage
Time has different schemes and selected, and failure is investigated one by one for workman.The remote diagnosis platform is by obtaining on-site customer
The video information beamed back and status data and fault data bag are held, accident analysis and judgement is carried out, and provide suggestion solution party
Method, guide maintenance work.The remote diagnosis platform can automatically or artificially push associated solutions to on-site customer end,
Exchanging for video or voice can be carried out with on-site customer end, so as to realize remote guide maintenance, the function of remote teaching.
The device also includes the drawer for tools 10 of storage real training instrument, and device also includes being easy to External memory equipment data
USB board card 7 is introduced directly into, PLC control unit 5 is connected with USB board card 7.
As shown in figure 4, being the utility model circuitry annexation schematic diagram, computer passes through insert row and Switching Power Supply
Connection, Switching Power Supply is connected with driver and PLC respectively, electric control unit 2, keyboard 3, industrial computer 4 in the utility model,
PLC control unit 5, DC power source unit 6, stepper motor unit 8, actuator unit 9 are control conventional in body laser inner carving equipment
Unit module processed.
The ray machine electric-control system of body laser inner carving process equipment is made open training platform, Ke Yiman by the utility model
The fostering requirement of foot assembling one line technology personnel of maintenance, the need for fusion is produced with technical training, gathers the light of laser sub-marker
The requirement of Electrical Control assembling and setting hands-on, using modularization, open mentality of designing, finally in the comprehensive training system
On realize in the assembling of laser sub-marker numerical control module, laser sub-marker electronic control module etc., maintenance, operation, processing training, laser
Carve the program of processing and the process of processing intuitively can show in good time on display unit 1, and electric control unit 2 passes through key
Spoon switch, emergency stop switch, button switch come the main power source of control device, Laser Power Devices control, cooling system, kinematic system, control
The switch of system processed, keyboard 3 and industrial computer 4 control Laser Power Devices to control and industrial personal computer power respectively, can realize LASER Light Source
Unlatching and computer unlatching, and control to laser component, PLC control unit 5, direct current are realized by computer
Source unit 6, USB board card 7 constitute PLC control motion units, including PLC, the external direct-current switch power supplies of PLC,
Wherein also include USB board card 7, be easy to being introduced directly into for External memory equipment data, stepper motor unit 8, actuator unit 9 are wrapped
Stepper motor and stepper motor driver are included, moving cell is constituted, after being connected with PLC, can collectively form in laser
The digital control processing module training unit of carving machine, drawer for tools 10 is the conventional real training instrument of storage, for example universal meter, electric iron,
Screwdriver etc., operating desk 11 can storing tools temporarily, other units can also be placed on it to the assembling for carrying out training unit
Training.Meanwhile, the device sets long-range by setting sensor unit, camera, on-site customer end at the scene, and in distal end
Diagnostic platform, it is possible to achieve sensor signal is gathered by PLC control unit and on-site customer end is passed to, and passes through shooting
Head collection site video simultaneously passes to on-site customer end, and on-site customer end is handled and divided to the information and video of collection
Analysis, and remote diagnosis platform is given by network-feedback, remote diagnosis platform carries out accident analysis and judgement, and provides suggestion solution
Method, guide maintenance work can also impart knowledge to students to scene, realize remote monitoring, remote guide maintenance, the work(of remote teaching
Can, so as to reduce maintenance cost, improve the quality of teaching.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in the utility model
Protection domain within.
Claims (6)
1. carving processing maintenance comprehensive training device in a kind of 3 D stereo remote laser, it is characterised in that：Device includes operating desk
And it is arranged on display unit, electric control unit, remote control unit, keyboard, industrial computer, PLC control lists on operating desk
Member, DC power source unit, stepper motor unit, actuator unit, sensor unit and camera, keyboard, industrial computer are set
In operating desk bottom inside, display unit, electric control unit, PLC control unit, DC power source unit, stepper motor unit,
Actuator unit is embedded in operating desk upper end, and PLC control unit, sensor unit are connected with DC power source unit, PLC controls
Unit is connected with sensor unit signal simultaneously, and display unit is single with electric control unit, keyboard, industrial computer, PLC controls respectively
Member, DC power source unit, stepper motor unit, actuator unit connection, device also include on-site customer end and remote diagnosis
Platform, the on-site customer end is connected with PLC control unit and camera signals, the remote diagnosis platform and the scene
User client communication is connected.
2. carving processing maintenance comprehensive training device in 3 D stereo remote laser as claimed in claim 1, it is characterised in that：Institute
Stating sensor unit includes one kind or many in vibrating sensor, temperature sensor, electric spark sensor, air mass sensor
Kind.
3. carving processing maintenance comprehensive training device in 3 D stereo remote laser as claimed in claim 1, it is characterised in that：Institute
On-site customer end is stated including embedded computer and signal condition unit, the embedded computer is adopted comprising signal is multi-functional
Collect unit.
4. carving processing maintenance comprehensive training device in 3 D stereo remote laser as claimed in claim 1, it is characterised in that：Institute
Stating remote diagnosis platform includes status data and failure information database server, remote diagnosis server and data communication clothes
Business device.
5. carving processing maintenance comprehensive training device in 3 D stereo remote laser as claimed in claim 1, it is characterised in that：Institute
Stating device also includes the drawer for tools of storage real training instrument.
6. carving processing maintenance comprehensive training device in 3 D stereo remote laser as claimed in claim 1, it is characterised in that：Institute
The USB board card that device also includes being easy to External memory equipment data to be introduced directly into is stated, PLC control unit is connected with USB board card.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720205900.9U CN206541536U (en) | 2017-03-06 | 2017-03-06 | Carving processing maintenance comprehensive training device in 3 D stereo remote laser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720205900.9U CN206541536U (en) | 2017-03-06 | 2017-03-06 | Carving processing maintenance comprehensive training device in 3 D stereo remote laser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206541536U true CN206541536U (en) | 2017-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720205900.9U Active CN206541536U (en) | 2017-03-06 | 2017-03-06 | Carving processing maintenance comprehensive training device in 3 D stereo remote laser |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109817050A (en) * | 2019-03-07 | 2019-05-28 | 中国人民解放军陆军军事交通学院镇江校区 | A kind of ships and light boats hydraulic sterring engine maintenance training platform |
-
2017
- 2017-03-06 CN CN201720205900.9U patent/CN206541536U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109817050A (en) * | 2019-03-07 | 2019-05-28 | 中国人民解放军陆军军事交通学院镇江校区 | A kind of ships and light boats hydraulic sterring engine maintenance training platform |
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