CN206538456U - A kind of high speed unwinding device for wire drawing - Google Patents
A kind of high speed unwinding device for wire drawing Download PDFInfo
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- CN206538456U CN206538456U CN201720018926.2U CN201720018926U CN206538456U CN 206538456 U CN206538456 U CN 206538456U CN 201720018926 U CN201720018926 U CN 201720018926U CN 206538456 U CN206538456 U CN 206538456U
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- high speed
- wire
- steel wire
- unwrapping wire
- wheel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The utility model is related to a kind of high speed unwinding device for wire drawing, belong to bale tie wire production technical field, high speed payout can be carried out there is provided one kind, ensure that steel wire unwrapping wire is smooth, the high speed unwinding device for wire drawing not knotted, the technical scheme used is is provided with directive wheel and head sheave at the top of unwrapping wire frame, broken string brake switch is provided between head sheave and directive wheel, the side of unwrapping wire frame is provided with taper framework, coalignment is provided with taper framework, the top of unwrapping wire frame is additionally provided with inspection platform, cat ladder is provided with inspection platform；The utility model is widely used in the high speed payout of wire rod.
Description
Technical field
The utility model is related to a kind of high speed unwinding device for wire drawing, belongs to bale tie wire production technology neck
Domain.
Background technology
It is this based on annealing device used in current domestic production wire fabrication still is heated with direct-fired heater and medium
Mode of heating programming rate is slow, and sealing is poor, causes thermal loss larger, causes energy waste, and the constant bad control of temperature
System so that the quality of wire rod heat treatment cannot be guaranteed.
Induction heating technique applies relatively broad in the surface hardening of the thicker bar of metal works and diameter at present, but
The thinner wire fabrication industry of diameter does not reach preferable thermal effectiveness always.Its reason is, under electromagnetic induction effect, work
Vortex is produced in part, and being vortexed has kelvin effect, i.e. workpiece surface current density very high, inwardly gradually decreases, and causes inside and outside
Heating is uneven.This power frequency for being accomplished by selecting matches with gauge or diameter of wire, and the time of control heating is constant.
Steel wire is heated and cooling procedure in, heat time, firing rate, cool time and cooling velocity are to gold
The process of the transformation of phase constitution has conclusive influence, so as to decide the quality and performance of final products.
Utility model content
To solve the technical problem that prior art is present, the utility model, which provides one kind, can carry out high speed payout, guarantor
The high speed unwinding device for wire drawing that card steel wire unwrapping wire is smooth, do not knot.
To achieve the above object, the technical scheme that the utility model is used is a kind of high speed unwinding for wire drawing
Device, is mainly made up of unwrapping wire frame, steel wire plate rail, taper framework and coalignment, is provided with the top of the unwrapping wire frame
Directive wheel and head sheave, are provided with broken string brake switch between the head sheave and directive wheel, the side of the unwrapping wire frame is provided with
Coalignment is provided with taper framework, the taper framework, the top of the unwrapping wire frame is additionally provided with inspection platform, described
Cat ladder is provided with inspection platform.
It is preferred that, the bottom of the unwrapping wire frame is additionally provided with tension force wheel, and the tension force wheel passes through guide roller
It is connected with ballast box.
It is preferred that, the coalignment is mainly made up of substrate and fabric wheel, and one end of the substrate is provided with eyelet strip,
The other end is provided with threading cylinder, the substrate and is staggeredly equipped with multiple fabric wheels.
Compared with prior art, the utility model has following technique effect：The utility model is controlled using actinobacillus device
Unwrapping wire, driving force is provided by tenslator, while keep steel wire to be tensioned constantly, the heated device heating of steel wire
Afterwards, into circulating water cooling device, by controlling the flow of recirculated water and the speed of steel wire, make steel wire sufficiently cool, then water
Water storage box is flowed back to, while controlling water temperature within the specific limits using cooling tower；And in actual production more flexibly, can
With opening with stopping, to save the great amount of cost that old technique needs to be incubated and put into parking.And every steel wire is individually heated,
It is independent of each other, in the absence of the waste of yield energy when few.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is the structural representation of the utility model actinobacillus device.
Fig. 3 is the structural representation of coalignment in the utility model.
Fig. 4 is the structural representation of tenslator in the utility model.
Fig. 5 is Fig. 4 side view.
Embodiment
In order that technical problem to be solved in the utility model, technical scheme and beneficial effect are more clearly understood, with
Lower combination drawings and Examples, the utility model is further elaborated.It should be appreciated that specific reality described herein
Example is applied only to explain the utility model, is not used to limit the utility model.
As shown in figure 1, a kind of annealing device for producing paper pulp bale tie wire, including actinobacillus device 1, tenslator
2nd, be provided with polydisc steel wire coil on heater 3 and circulating water cooling device 4, actinobacillus device 1, steel wire coil through actinobacillus device 1 with
Tenslator phase 2 is connected, and tenslator 2 is used for the elasticity for adjusting steel wire, the steel wire that tenslator 2 comes out
Heated by heater 3, cooling treatment is being carried out by circulating water cooling device 4.Steel wire coil is placed on actinobacillus device,
It ensure that steel wire unwrapping wire is smooth by actinobacillus device, steel wire does not knot winding；Tenslator provides for whole production line
Power；Heater uses induction heating equipment, for quick Heating Steel Wire, it is possible within the specific limits, according to speed
Big minor adjustment heating power, is heated evenly steel wire；Circulating water cooling device is pumped out using cold water by water storage box through water pump, it is ensured that
Its flow velocity is adequately cooled steel wire with flow, and then current return water storage box, while being controlled water temperature using cooling tower
In certain limit.
As shown in Fig. 2 actinobacillus device 1 is main by unwrapping wire frame 5, steel wire plate rail 6, taper framework 7 and the structure of coalignment 8
Into the top of unwrapping wire frame 5 is provided with directive wheel 9 and head sheave 10, and broken string brake switch is provided between head sheave 10 and directive wheel 9
11, the side of unwrapping wire frame 5, which is provided with taper framework 7, taper framework 7, is provided with coalignment 8, the top of unwrapping wire frame 5
It is additionally provided with inspection platform 13, inspection platform 13 and is provided with cat ladder.The bottom of unwrapping wire frame 5 is additionally provided with tension force wheel
14, tension force wheel 14 is connected with ballast box by guide roller 15.Steel wire coil passes through coalignment, directive wheel, head sheave, tension force control
Ratch enters tenslator 2, and taper framework can taper into steel wire centrifugation scope, steel wire is steadily entered alignment and fills
Put, coalignment can make steel wire carry out smoothing out with the fingers suitable, and provide certain clamping force, whole steel wire is kept certain tension force, inspection
Equating platform is convenient to be overhauled and is safeguarded to equipment.
As shown in figure 3, coalignment 8 is mainly made up of substrate 16 and fabric wheel 17, one end of substrate 16 is provided with threading
Plate 18, the other end is provided with threading cylinder 19, substrate 16 and is staggeredly equipped with multiple fabric wheels 17.Steel wire is passed through by eyelet strip, according to
The secondary space through fabric wheel and threading cylinder, fabric wheel use interlaced arrangement, provide steel wire certain clamping force, it is ensured that
Steel wire has certain tension force.
As shown in Figure 4, Figure 5, tenslator 2 is mainly made up of traction bearing 20, traction wheel 21 and tensioning wheel 22, is led
Draw bearing 20 middle part be provided with traction decelerator 23, draw decelerator 23 output shaft on be provided with traction wheel 21, traction subtracts
Traction drive motor 24 is provided with the input shaft of fast device 23, the side of traction bearing 20 is provided with inlet wire directive wheel 25 and outlet
Directive wheel 26, the opposite side of traction bearing 20 is provided with tensioning wheel 22.It is provided with feed rod 29, feed rod 29 and sets on traction bearing 20
Slide 27 is equipped with, the both sides of slide 27 are provided with back-moving spring 28, and back-moving spring 28 is sleeved on feed rod 29, and tensioning wheel 22 is pacified
On slide 27.Then steel wire winds several circles through inlet wire directive wheel 25 on traction wheel 21, further around tensioning wheel is crossed, through outlet
Directive wheel 26 is passed, and motor drives traction wheel to rotate by drawing decelerator, so as to provide power for steel wire.Tensioning wheel exists
In the presence of back-moving spring, it can move back and forth, steel wire is remained tensioning state.
In actual use, first, steel wire coil is sent steel wire through coalignment, guide roller by actinobacillus device
To tenslator, then, steel wire winds several circles through inlet wire directive wheel on traction wheel, and its purpose is：Tractive force is distributed
To each circle, its operation is set more to stablize.Then, steel wire is on the tensioning wheel being connected with spring, and tensioning wheel can be according to steel wire
Elastic change, changes its position automatically, by adjusting the deflection of spring, to ensure the constant tension of steel wire, to ensure speed
That spends is constant.Steel wire is sent out finally by outlet directive wheel.
Tenslator plays a crucial role in whole device.Because galvanization production line is longer, steel wire line footpath is thin, so
Operationally, steel wire shake is very big, and adding motor speed itself has certain error, so causing steel wire in induction heating equipment
Medium velocity changes greatly, directly affects heating effect.When velocity perturbation is especially big, heating power can not be with speed phase at that time
Matching so that the soft or hard inequality of steel wire, has a strong impact on the quality of product.Tenslator solves this problem well, if
Motor on standby upper motor and admission machine is connected by signal to be run simultaneously, while controlling the constant tension on steel wire, makes it
The velocity perturbation very little in heating, so as to substantially increase the stability of heat treatment.Then, steel wire enters induction heating equipment,
Quickly heated, and can guarantee that steel wire in velocity-stabilization, heating effect is consistent.After steel wire heating is finished, into recirculated water
Cooling device, the device be automatic circulating system, first by water pump by the water pump in water storage box into cooling bath, obtain silk
It is sufficiently cool, and according to the difference of wire quality, line footpath and finished product requirement, adjust the length of cooling bath and the flow of water, stream
Speed, to obtain preferably cooling result.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Any modifications, equivalent substitutions and improvements made within the spirit and principle of utility model etc., all should be wrapped in the utility model model
In enclosing.
Claims (3)
1. a kind of high speed unwinding device for wire drawing, it is characterised in that：Mainly by unwrapping wire frame, steel wire plate rail, taper
Framework and coalignment are constituted, and directive wheel and head sheave are provided with the top of the unwrapping wire frame, between the head sheave and directive wheel
Broken string brake switch is provided with, the side of the unwrapping wire frame, which is provided with taper framework, the taper framework, is provided with alignment
Device, the top of the unwrapping wire frame, which is additionally provided with inspection platform, the inspection platform, is provided with cat ladder.
2. a kind of high speed unwinding device for wire drawing according to claim 1, it is characterised in that：The paying out machine
The bottom of frame is additionally provided with tension force wheel, and the tension force wheel is connected with ballast box by guide roller.
3. a kind of high speed unwinding device for wire drawing according to claim 1 or 2, it is characterised in that：The school
Straight device is mainly made up of substrate and fabric wheel, and one end of the substrate is provided with eyelet strip, and the other end is provided with threading cylinder, institute
State and multiple fabric wheels are staggeredly equipped with substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720018926.2U CN206538456U (en) | 2017-01-09 | 2017-01-09 | A kind of high speed unwinding device for wire drawing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720018926.2U CN206538456U (en) | 2017-01-09 | 2017-01-09 | A kind of high speed unwinding device for wire drawing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206538456U true CN206538456U (en) | 2017-10-03 |
Family
ID=59939929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720018926.2U Active CN206538456U (en) | 2017-01-09 | 2017-01-09 | A kind of high speed unwinding device for wire drawing |
Country Status (1)
| Country | Link |
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| CN (1) | CN206538456U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108033306A (en) * | 2017-12-29 | 2018-05-15 | 无锡常欣科技股份有限公司 | Upper odd test pay off rack |
| CN115555428A (en) * | 2022-12-06 | 2023-01-03 | 中科摩通(常州)智能制造股份有限公司 | Wire feeding device for winding machine and steel wire feeding method |
| CN118501061A (en) * | 2024-07-17 | 2024-08-16 | 武汉科美达智能新技术有限公司 | Online detection system and method for metal wire |
-
2017
- 2017-01-09 CN CN201720018926.2U patent/CN206538456U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108033306A (en) * | 2017-12-29 | 2018-05-15 | 无锡常欣科技股份有限公司 | Upper odd test pay off rack |
| CN115555428A (en) * | 2022-12-06 | 2023-01-03 | 中科摩通(常州)智能制造股份有限公司 | Wire feeding device for winding machine and steel wire feeding method |
| CN115555428B (en) * | 2022-12-06 | 2023-02-28 | 中科摩通(常州)智能制造股份有限公司 | Wire feeding device for winding machine and steel wire feeding method |
| CN118501061A (en) * | 2024-07-17 | 2024-08-16 | 武汉科美达智能新技术有限公司 | Online detection system and method for metal wire |
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