CN206530626U - Brake disc, brakes and wind power generating set - Google Patents

Brake disc, brakes and wind power generating set Download PDF

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Publication number
CN206530626U
CN206530626U CN201621478731.8U CN201621478731U CN206530626U CN 206530626 U CN206530626 U CN 206530626U CN 201621478731 U CN201621478731 U CN 201621478731U CN 206530626 U CN206530626 U CN 206530626U
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China
Prior art keywords
brake disc
groove
cleaning groove
annular
region
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CN201621478731.8U
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Chinese (zh)
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邓志党
周海霞
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Abstract

The utility model discloses a kind of brake disc, brakes and wind power generating set.A kind of brake disc of yaw system for wind-driven generator includes annular non-model control region and annular friction region, and the first cleaning groove is respectively formed with the upper and lower surface in the annular non-model control region.The brake disc can effectively reduce contaminated area, eliminate the yaw oscillation noise caused by adamantine layer, and its wearability is higher.

Description

Brake disc, brakes and wind power generating set
Technical field
The utility model is related to technical field of wind power generation, more particularly, is related to a kind of for wind power generating set The brake disc of yaw system and brakes and wind power generating set comprising the brake disc.
Background technology
Yaw system is one of essential composition system of wind power generating set, and the main function of yaw system has two It is individual:One is being cooperated with the control system of wind power generating set, make the wind wheel of wind power generating set all the time in shape windward State, the generating efficiency of wind power generating set is improved to make full use of wind energy, i.e., to wind function;Secondly being to provide necessary braking Torque, to ensure the safe operation of wind power generating set.To avoid wind power generating set from producing excessive shake in During yaw Resonance that is dynamic and causing complete machine, therefore yaw system must have suitable damping torque in set yaw.Driven using gear During dynamic yaw system, cause the driftage gear teeth to produce alternate load for the wind vector that avoids vibration, off-course brake should be used (or yawdamper) vibrates to absorb small free deflection, to prevent the alternate stress of yaw gear from causing the gear teeth to damage too early Wound.
Current wind generating set is designed with active yawing system, for driving cabin to rotate, and makes head aligning direction To obtain maximum wind energy.Yaw system is mainly made up of brake and brake disc.When not going off course, the friction of brake Piece clamps brake disc, keeps cabin angle constant;In During yaw, yaw system provides certain brake force, puts down driftage Surely.Material, surface roughness, dust, abrasive dust, greasy dirt of the friction plate of brake disc and brake etc. have certain to yaw brake Influence, when these conditions have variation, often results in the unstable of braking ability, and vibration noise when showing as yaw brake shows As.
At present, mainly there is the following aspects the reason for vibration noise phenomenon for causing yaw brake to produce:1st, friction plate When producing abrasive dust, abrasive dust accumulation is distributed on the rubbing surface of brake disc, and with yawing rotation, engaging friction is secondary interior, is formed and caused Close hard adamantine layer, friction plate and brake disc rubbing surface can be scratched in yawing rotation, influence frictional behaviour, and produce driftage Vibration and noise.2nd, friction area is not separated (friction area and non-model control by the structure of current brake disk with non-model control region Region is a processing plane), cause when having the pollutant such as oil, fat, sewage water clock on the disc brake rotor, pollutant easily spreads To friction area, engaging friction pair, because friction plate is very sensitive to pollutants such as oil, fat, sewage, causes frictional behaviour to drop therewith Low or even deterioration, so as to produce yaw oscillation and noise.3rd, the rubbing surface of brake disc is typically processed by vertical milling vehicle, no Do special disposal, it will usually in rubbing surface formation along the tangential annular processing texture of brake disc, because friction plate progress driftage is dynamic As when be also to be moved along the circumferentially opposite of brake disc, so this tangential processing texture can cause the relative motion of friction pair It is excessively smooth on direction, easily occur stribeck (this Trebek) friction effect, produce vibration and noise.
Therefore, the basic method for eliminating yaw brake vibration noise is exactly effective eliminates on the upper and lower surface of brake disc The abrasive dust produced by drag friction, while reducing the contaminants such as water clock grease, sewage, abrasive dust on the disc brake rotor as far as possible The area of rubbing surface, and flowing cleaning groove is designed, allow pollutant to flow out friction area automatically.
Utility model content
The technical problems to be solved in the utility model is to overcome the deficiencies in the prior art there is provided one kind can preferably to disappear Brakes and wind power generating set except the brake disc of yaw brake vibration noise and comprising the brake disc.
Pollution of the pollutants such as abrasive dust to brake disc can effectively be reduced there is provided a kind of according to one side of the present utility model The brake disc of area and brakes and wind power generating set comprising the brake disc.
According to another aspect of the present utility model, the yaw oscillation caused by adamantine layer can effectively be eliminated by also providing one kind The brake disc of noise and brakes and wind power generating set comprising the brake disc.
According to another aspect of the present utility model, a kind of stronger brake disc of wearability is also provided and comprising the braking The brakes and wind power generating set of disk.
In order to realize the purpose, the utility model is adopted the following technical scheme that:A kind of driftage system for wind-driven generator The brake disc of system, including annular non-model control region and annular friction region, the annular non-model control region upper surface and under The first cleaning groove is respectively formed with surface.
Further, the second cleaning groove, the fluting side of the second cleaning groove are formed with the annular friction region Intersect to the tangential of the brake disc.
Further, the first cleaning groove is connected with the described second cleaning groove.
Further, the first cleaning groove is the upper and lower surface for being respectively formed at the non-model control annular region On annular groove or multiple arcs groove.
Further, the second cleaning groove is the elongated slot to be formed on the annular friction region.
Further, the second cleaning groove includes the second supernatant formed on the upper surface in the annular friction region Clean groove and the second time cleaning groove formed on the lower surface in the annular friction region.
Further, rubbed with the annular position for groove being cleaned on described the second of the upper surface in the annular friction region The position for wiping second time cleaning groove of the lower surface in region is mutually aligned or interlaced in the axial direction.
Further, the fluting direction of groove and the ring are cleaned on described the second of the upper surface in the annular friction region The projection of the fluting direction of second time cleaning groove of the lower surface of shape friction area in the axial direction is parallel to each other or phase Mutually intersect.
The utility model also provides a kind of brakes for wind power generating set, and the brakes includes the system Moving plate.
The utility model also provides a kind of wind power generating set, and the wind power generating set includes the brakes.
Compared with prior art, the utility model has the advantages that:A) the cleaning groove of friction area can be effectively The pollutants such as oil, fat, sewage, abrasive dust is left friction pair and enter in the cleaning groove in non-model control region so that will not be in braking The surface of device friction plate and brake disc surface formation adamantine layer, so as to effectively eliminate the yaw oscillation noise caused by adamantine layer. B) upper surface of the friction area of yaw brake disc and/or the projecting region of lower surface, and the upper surface of friction area and/ Or cleaning groove at regular intervals is set on lower surface so that the friction surface of brake disc is separated into several discontinuous rubbing surfaces, The pollutants such as excessive abrasive dust effectively, are automatically discharged, so as to eliminate brake disc surface by oil, fat, sewage, abrasive dust Deng the possibility of pollutant pollution in wide area.C) the cleaning groove of a determining deviation is set effectively to carry in the friction area of brake disc The wearability of high brake disc.
Brief description of the drawings
By the description carried out below in conjunction with the accompanying drawings to exemplary embodiment, advantage of the present utility model will become more It is clear.
Fig. 1 is the top view for the brake disc that groove is cleaned according to the band of embodiment of the present utility model;
Fig. 2 is the stereogram of the brake disc shown in Fig. 1;
Fig. 3 is the diagram of the yaw brake structure according to embodiment of the present utility model;
Fig. 4 is the sectional view of the yaw brake structure shown in Fig. 3;
Fig. 5 is the partial enlargement diagram of the sectional view of the yaw brake structure shown in Fig. 4;
Fig. 6 is the stereogram for the brake disc that groove is cleaned according to the band of another embodiment of the present utility model;
Fig. 7 is the partial enlargement diagram of the configuration diagram of the brake disc in Fig. 6;
Fig. 8 is the stereogram for the brake disc that groove is cleaned according to the band of another embodiment of the present utility model;
Fig. 9 is the partial enlargement diagram of the configuration diagram of the brake disc in Fig. 8.
Embodiment
To enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings and tool Body embodiment is described in further detail to the utility model.
Brake disc is radially divided into annular friction region and annular non-model control region, and brake disc is in the annular friction region The upper friction plate with brake rubs.According to the utility model, it can not only add on the annular friction region of brake disc Work goes out to clean groove, can also process cleaning groove on the annular non-model control region of brake disc, effectively to eliminate yaw brake During the material such as the grease, the abrasive dust that produce, reduce vibration noise.
Fig. 1 is the top view for the brake disc 1 that groove is cleaned according to the band of embodiment of the present utility model.Fig. 2 is shown in Fig. 1 The stereogram of brake disc 1.The brake disc 1 is radially divided into annular non-model control region 11 and annular friction region 12.
The first cleaning groove 13, the first cleaning have been processed on the upper surface in annular non-model control region 11 and/or lower surface Groove 13 can be formed in the annular groove on the upper surface in the annular non-model control region 11 and/or lower surface.
The second cleaning groove 14 and second is also processed on the upper surface in annular friction region 12 and/or lower surface clear Clean groove 14 is connected with the first cleaning groove 13, i.e. the second cleaning groove 14 of upper surface and the first cleaning groove 13 of upper surface connect Logical, the second cleaning groove 14 of lower surface is connected with the first cleaning groove 13 of lower surface.
In this example, ring of the first cleaning groove 13 for formation in the upper and lower surface in annular non-model control region 11 Connected in star, i.e. the first cleaning groove 13 includes first time cleaning groove 132 of cleaning groove 131 and lower surface on the first of upper surface.The Two cleaning grooves 14 are the multiple elongated slots being arranged on the upper surface in the annular friction region 12 and/or lower surface, and it is opened Groove direction intersects with the tangential of brake disc.Preferably, the quantity of the second cleaning groove 14 formed on any surface for two or More, also, it is the multiple second cleaning groove 14 be along the circumferential direction equally spaced in the annular friction region 12 On upper surface and/or lower surface, spacing distance can be set according to condition of work, and the second cleaning groove 14 rubs the annular The surface for wiping region 12 is separated into multiple discontinuous rubbing surfaces.Preferably, the second cleaning groove 14 may be formed at annular friction area In the upper and lower surface in domain 12, i.e. the second cleaning groove 14 may include cleaning groove 141 and lower surface on the second of upper surface Second time cleaning groove 142, and cleaning groove 141 is connected with cleaning groove 131 on the first of upper surface on the second of upper surface, following table Second time cleaning groove 142 in face is connected with first time cleaning groove 132 of lower surface.Groove 141 and second time cleaning are cleaned on second The fluting direction of groove 142 intersects with the tangential of brake disc.Preferably, cleaning groove 141 and groove 142 is cleaned second time on second The projection of fluting direction in the axial direction can intersect.As shown in figure 1, during yaw brake, water clock is in annular The pollutants such as oil, fat, sewage, abrasive dust on friction area 12 can be pushed away to rush on second by brake and cleaned under groove 141 and second Clean in groove 142;Cleaned on second in groove 141 and second time cleaning groove 142 and have accumulated excessive oil, fat, sewage, abrasive dust etc. During pollutant, the pollutant such as oil, fat, sewage, abrasive dust can clean groove 141 along in the outflow of the direction shown in arrow in Fig. 1 second Groove 142 is cleaned with second time, and is pushed through cleaning groove 131 and first time cleaning groove 132 on first under the influence of centrifugal force In, cleaned then as the rotation of brake disc on first in groove 131 and first time cleaning groove 132 along turn with brake disc Dynamic direction flowing (for example, being flowed along the signified clockwise direction of arrow in Fig. 1) in opposite direction, meanwhile, brake rubs The enamel being bonded in pad can be scraped by cleaning groove 141 on second and second time seamed edge for cleaning groove 142.
According to embodiment of the present utility model, it is recessed that the first structure type for cleaning groove 13 is not limited only to enclosed annular Groove, the first cleaning groove 13 can also be formed in one on the upper surface in the annular non-model control region 11 and/or lower surface Or the multiple arcs groove on multiple arcs groove, and the upper surface in the annular non-model control region 11 and the annular friction On the upper surface in region 12 second on cleaning groove 141 be interconnected, it is many on the lower surface in the annular non-model control region 11 Individual arc groove is interconnected with second time cleaning groove 142 on the lower surface in the annular friction region 12.Therefore, in driftage In braking procedure, when second cleaning groove 14 in have accumulated the pollutants such as excessive oil, fat, sewage, abrasive dust when, oil, fat, sewage, The pollutants such as abrasive dust can be pushed through in the first cleaning groove 13 under the influence of centrifugal force so that excessive pollutant can effectively and Automatically discharge.
Fig. 3 is the diagram of the yaw brake structure according to embodiment of the present utility model.Fig. 4 is the driftage system shown in Fig. 3 The sectional view of dynamic structure.Fig. 5 is the partial enlargement diagram of part in the circle of the sectional view of the yaw brake structure shown in Fig. 4.
Brake disc 1 shown in Fig. 1 and Fig. 2 is applied in the yaw brake structure shown in Fig. 3 by the example.The driftage system Dynamic structure includes brake disc 1, the brake 2 that hold brake disc 1 and coordinates the yaw 3 installed with brake disc 1.In Fig. 5 Partial enlargement diagram in further illustrate to clean groove 131 and first time on first and clean and clean groove on groove 132 and second 141 and second time cleaning groove 142.Preferably, the projected length of the annular friction region 12 in radial directions is more than or waited In the radical length of the brake disc 1 and the contact surface of the brake 2, that is to say, that clean groove 141 and the on described second The projected length of two times cleaning grooves 142 in radial directions is more than or equal to the brake disc 1 and the contact surface of the brake 2 Radical length.
Referring to figs. 1 to Fig. 5, when the pollutant such as oil, fat, sewage, abrasive dust water clock is on any attrition surface of brake disc 1, Pollutant can be pushed away by brake 2 and cleaned on rush to annular friction region 12 second under groove 141 and/or second in During yaw Clean in groove 142.Cleaned on second in groove 141 and/or second time cleaning groove 142 and have accumulated excessive oil, fat, sewage, mill During the pollutants such as bits, pollutant can be squeezed into cleaning groove 131 and/or first time cleaning groove on the first of annular non-model control region 11 In 132.In During yaw, annular friction region 12 second on cleaning groove 141 and/or second time clean groove 142 seamed edge The enamel that the rubbing surface of brake 2 is bonded can be scraped, therefore, annular friction region 12 second on cleaning groove 141 and/ Or second time cleaning groove 142 can also play the effect of similar blade to play the function of scraping enamel.Staff can be regular Or irregularly the pollutant in each cleaning groove is cleared up.
By rationally setting the second cleaning groove 14 (including groove 141 and second time cleaning groove 142 are cleaned on second) circumferentially It is distributed in above and/or under the annular friction region 12 of brake disc 1 between the second cleaning groove 14 on surface and on each surface Distance, can not only increase the intensity of brake disc 1 can also increase the wearability of brake disc 1, therefore in wind power generating set life Without being changed to brake disc 1 in cycle.
Alternatively, the second cleaning groove 14 in the annular friction region 12 of brake disc 1 (including cleans groove 141 and the on second Two times cleaning grooves 142) there can be a variety of set-up modes, for example, cleaning the fluting of groove 141 and second time cleaning groove 142 on second The projection of direction in the axial direction can be into any angle, and can both intersect (as depicted in figs. 1 and 2) can also mutually put down OK.
Fig. 6 is the stereogram for the brake disc 1 that groove is cleaned according to the band of another embodiment of the present utility model.During Fig. 7 is Fig. 6 Brake disc 1 configuration diagram partial enlargement diagram.
Similar with the example shown in Fig. 1 to Fig. 5 in Fig. 6 and Fig. 7 example, the first cleaning groove 13 is formation described Annular groove on annular non-model control region 11, second cleaning groove 15 be arranged on the annular friction region 12 upper surface and Multiple elongated slots and its direction of slotting on lower surface intersect with the tangential of brake disc.Second cleaning groove 15 may include upper surface Second on cleaning groove 151 and second time of lower surface cleaning groove 152, upper surface second on cleaning groove 151 and upper surface Clean groove 131 on first to connect, second time cleaning groove 152 of lower surface is connected with first time cleaning groove 132 of lower surface.It is different Part is only that, groove 151 is cleaned on second and the projection of the fluting direction of groove 152 in the axial direction is cleaned for second time and mutually put down OK, groove 151 is cleaned and on second to be mutually aligned with the position that second time is cleaned groove 152, i.e. cleaning groove 151 and the on second The projection of the position of two times cleaning grooves 152 in the axial direction is consistent with each other.
Fig. 8 is the stereogram for the brake disc 1 that groove is cleaned according to the band of another embodiment of the present utility model.During Fig. 9 is Fig. 8 Brake disc 1 configuration diagram partial enlargement diagram.
Similar with the example shown in Fig. 1 to Fig. 7 in Fig. 8 and Fig. 9 example, the first cleaning groove 13 is formation described Annular groove on annular non-model control region 11, second cleaning groove 16 be arranged on the annular friction region 12 upper surface and Multiple elongated slots on lower surface, its direction of slotting intersects with the tangential of brake disc.Second cleaning groove 16 may include upper surface Second on cleaning groove 161 and second time of lower surface cleaning groove 162, upper surface second on cleaning groove 161 and upper surface Clean groove 131 on first to connect, second time cleaning groove 162 of lower surface is connected with first time cleaning groove 132 of lower surface.With figure 6 is similar with the example shown in Fig. 7, and groove 161 is cleaned on second and cleans the fluting direction of groove 162 in the axial direction with second time Projection is parallel to each other, and the difference is that only, the position that groove 161 and second time cleaning groove 162 are cleaned on second is interlaced, That is, it is not quite identical with the position projection in the axial direction of cleaning groove 162 second time that groove 161 is cleaned on second.
In the above embodiments, brake is arranged on the inner circumferential side of brake disc, but the utility model not limited to this. When brake is arranged on the outer circumferential sides of brake disc, the utility model stands good.
Grooves are cleaned according to being provided with two kinds in brake disc of the present utility model, i.e. be arranged on annular non-model control region 11 First cleaning groove 13 and be arranged on annular friction region 12 second cleaning groove 14,15 or 16.Annular non-model control region 11 On first cleaning groove 13 can make the pollutants such as excessive oil, fat, water, abrasive dust of the water clock on the rubbing surface of brake disc from ring Shape friction area 12 flows into annular non-model control region 11;It is arranged at suitable intervals above and/or under annular friction region 12 The second cleaning groove 14,15 or 16 on surface can not only push the pollutants such as oil of the water clock on attrition surface, fat, water, abrasive dust To reduce contaminated area, moreover it is possible to play scraping function to eliminate the enamel of brake disc surface and brake bush surface.In addition, It is different from the textured pattern such as striped of the prior art, it is clear according to the first of embodiment of the present utility model the cleaning groove 13 and second Clean groove 14,15 or 16 is groove and not easy to wear, improves the wearability of brake disc, thus brake disc usage cycles more Long, turnover rate is lower.It is not limited to not only set the first cleaning groove 13 on the disc brake rotor but also sets according to brake disc of the present utility model Second cleaning groove 14,15 or 16, and be interpreted as that at least one of above-mentioned cleaning groove can be set.
Compared with prior art, also had in the case where not influenceing existing capability according to brake disc of the present utility model Following advantage:A) the cleaning groove of friction area can effectively make the pollutants such as oil, fat, sewage, abrasive dust leave friction pair and enter In the cleaning groove in non-model control region so that adamantine layer will not be formed on the surface of brake bush and brake disc surface, so that Effectively eliminate the yaw oscillation noise caused by adamantine layer.B) upper surface of the friction area of yaw brake disc and/or lower surface Projecting region, and set cleaning groove at regular intervals to brake on the upper surface of friction area and/or lower surface The friction surface of disk is separated into several discontinuous rubbing surfaces so that the pollutant such as excessive abrasive dust can be arranged effectively and automatically Go out, reduce contaminated area, thus eliminate brake disc surface by the pollutant pollution in wide area such as oil, fat, sewage, abrasive dust can Can property.C) the cleaning groove of a determining deviation is set to effectively improve the wearability of brake disc in the friction area of brake disc.
On the other hand, it will can be applied according to brake disc of the present utility model in the brakes of wind power generating set, And the brakes including the brake disc can be applied in wind power generating set, in favor of effectively eliminating wind-power electricity generation The yaw oscillation noise of unit and brakes, improves the durability of wind power generating set and brakes, extends it and use the longevity Life.
Embodiment in above-described embodiment can be further combined or replace, and embodiment is only new to this practicality The preferred embodiment of type is described, and not spirit and scope of the present utility model are defined, new not departing from this practicality On the premise of type design philosophy, various change that professional and technical personnel in the art make to the technical solution of the utility model and Improve, belong to protection domain of the present utility model.

Claims (10)

1. a kind of brake disc (1) of yaw system for wind-driven generator, the brake disc (1) includes annular non-model control region (11) and annular friction region (12), it is characterised in that in the upper and lower surface of the annular non-model control region (11) It is respectively formed with the first cleaning groove (13).
2. brake disc (1) according to claim 1, it is characterised in that be formed with the annular friction region (12) Second cleaning groove (14), the fluting direction of the second cleaning groove (14) and tangential the intersecting of the brake disc (1).
3. brake disc (1) according to claim 2, it is characterised in that the first cleaning groove (13) and described second clear Clean groove (14) connection.
4. brake disc (1) according to claim 3, it is characterised in that the first cleaning groove (13) is to be respectively formed at Annular groove or multiple arcs groove in the upper and lower surface of the non-model control annular region (11).
5. brake disc (1) according to claim 2, it is characterised in that the second cleaning groove (14) is formation described Elongated slot on annular friction region (12).
6. brake disc (1) according to claim 5, it is characterised in that the second cleaning groove (14) includes being formed in institute State and groove (141) is cleaned on second on the upper surface of annular friction region (12) and is formed in the annular friction region (12) Second time cleaning groove (142) on lower surface.
7. brake disc (1) according to claim 6, it is characterised in that the upper surface of the annular friction region (12) The position of groove (141) and second time cleaning groove of the lower surface of the annular friction region (12) are cleaned on described second (142) position is mutually aligned or interlaced in the axial direction.
8. brake disc (1) according to claim 6, it is characterised in that the upper surface of the annular friction region (12) The fluting direction of groove (141) and second time cleaning of the lower surface of the annular friction region (12) are cleaned on described second The projection of the fluting direction of groove (142) in the axial direction is parallel to each other or intersected.
9. a kind of brakes for wind power generating set, it is characterised in that the brakes includes such as claim 1-8 Any one of brake disc (1).
10. a kind of wind power generating set, it is characterised in that the wind power generating set includes braking as claimed in claim 9 System.
CN201621478731.8U 2016-12-29 2016-12-29 Brake disc, brakes and wind power generating set Active CN206530626U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621478731.8U CN206530626U (en) 2016-12-29 2016-12-29 Brake disc, brakes and wind power generating set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621478731.8U CN206530626U (en) 2016-12-29 2016-12-29 Brake disc, brakes and wind power generating set

Publications (1)

Publication Number Publication Date
CN206530626U true CN206530626U (en) 2017-09-29

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Application Number Title Priority Date Filing Date
CN201621478731.8U Active CN206530626U (en) 2016-12-29 2016-12-29 Brake disc, brakes and wind power generating set

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110375019A (en) * 2019-07-25 2019-10-25 山东中车风电有限公司 A kind of wind generating set yaw brake disc and the yaw system including the brake disc

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110375019A (en) * 2019-07-25 2019-10-25 山东中车风电有限公司 A kind of wind generating set yaw brake disc and the yaw system including the brake disc

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