CN206524996U - A kind of Macker type arc heater cooling of electrode structure - Google Patents

A kind of Macker type arc heater cooling of electrode structure Download PDF

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CN206524996U
CN206524996U CN201720130663.4U CN201720130663U CN206524996U CN 206524996 U CN206524996 U CN 206524996U CN 201720130663 U CN201720130663 U CN 201720130663U CN 206524996 U CN206524996 U CN 206524996U
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water inlet
discharge outlet
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inlets
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彭锦龙
陈连忠
杨国铭
刘祥
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China Academy of Aerospace Aerodynamics CAAA
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Abstract

本实用新型公开了一种叠片式电弧加热器电极冷却结构,包括入水口、排水口和水流通道,入水口和排水口均为孔,在所述电极的侧面均匀设置入水口,入水口均与所述电极的内圆相切,排水口设置在入水口的旁边,排水口与入水口平行,入水口与排水口之间设有水流通道。本实用新型通过沿电极内圆的切向设置入水口和排水口,实现了冷却液的快速流动,克服了传统的冷却结构出现水流停滞的难题;通过均匀设置入水口和排水口,避免了加热器在高功率运行时,出现局部过热的情况,弥补了传统的冷却结构冷却效果分布不均的缺陷;通过在三个入水口与三个排水口之间分别设置水流通道,改善了电极的冷却效果,解决了传统的冷却结构使用寿命较低的问题。

The utility model discloses an electrode cooling structure of a laminated electric arc heater, which comprises a water inlet, a water outlet and a water flow channel. Both the water inlet and the water outlet are holes. Tangent to the inner circle of the electrode, the water outlet is arranged next to the water inlet, the water outlet is parallel to the water inlet, and a water flow channel is arranged between the water inlet and the water outlet. The utility model realizes the fast flow of the cooling liquid by setting the water inlet and the outlet along the tangential direction of the inner circle of the electrode, and overcomes the problem of water flow stagnation in the traditional cooling structure; by setting the water inlet and the outlet evenly, it avoids heating When the device is running at high power, local overheating occurs, which makes up for the defect of uneven cooling effect of the traditional cooling structure; by setting water flow channels between the three water inlets and the three outlets, the cooling of the electrode is improved. The effect is to solve the problem of low service life of the traditional cooling structure.

Description

一种叠片式电弧加热器电极冷却结构A stacked arc heater electrode cooling structure

技术领域technical field

本实用新型涉及一种叠片式电弧加热器电极冷却结构,属于航空航天气动热防护技术领域。The utility model relates to an electrode cooling structure of a laminated electric arc heater, which belongs to the technical field of aerospace aerodynamic heat protection.

背景技术Background technique

电弧加热试验设备是进行气动热地面模拟试验研究的重要设备,它主要是利用电极间产生高温电弧加热空气,再利用相应的喷管形成所需要的高温、高速流场,进行气动热防护方面的地面试验研究。近年来,随着空间再入飞行器和高超声速武器系统的发展,其在再入大气期间所经历的极端气动热环境成为该类高超声速飞行器研制所面临的最大挑战,需要开发热防护系统TPS对飞行器加以保护,而TPS的研发需要地面模拟试验设备能够复现大尺寸部件上的热环境。电弧加热器利用电弧的高温将气体加热到几千至上万度,用以模拟高速飞行器如高超声速导弹、再入飞行器、空间探测器等在飞行过程中所承受的高温、高压的外部环境,对研究飞行器在特殊空间条件下所使用材料的耐烧蚀性能、隔热性能等参数具有重要意义。由于采用常规的加热手段无法获得上万度的高温,因此,电弧加热器试验成为目前地面模拟飞行器再入大气环境的有效手段。随着人类探测地球外部空间的深入及高超声速飞行器的发展,迫切需要更大功率、更长寿命的电弧加热器,以适应航天事业的快速发展需要。The arc heating test equipment is an important equipment for aerothermal ground simulation test research. It mainly uses the high-temperature arc generated between the electrodes to heat the air, and then uses the corresponding nozzle to form the required high-temperature and high-speed flow field for aerodynamic thermal protection. Ground test research. In recent years, with the development of space re-entry vehicles and hypersonic weapon systems, the extreme aerodynamic and thermal environment experienced during re-entry into the atmosphere has become the biggest challenge for the development of this type of hypersonic vehicle. It is necessary to develop a thermal protection system TPS to The aircraft is protected, and the development of TPS requires ground simulation test equipment that can reproduce the thermal environment on large-scale components. The arc heater uses the high temperature of the arc to heat the gas to thousands to tens of thousands of degrees to simulate the high-temperature and high-pressure external environment that high-speed aircraft such as hypersonic missiles, re-entry vehicles, and space probes are subjected to during flight. It is of great significance to study parameters such as ablation resistance and heat insulation performance of materials used in aircraft under special space conditions. Since the high temperature of tens of thousands of degrees cannot be obtained by conventional heating methods, the arc heater test has become an effective means for simulating the re-entry of aircraft on the ground. With the deepening of human exploration of the outer space of the earth and the development of hypersonic vehicles, arc heaters with higher power and longer life are urgently needed to meet the needs of the rapid development of the aerospace industry.

在一些运行参数较高的试验中,大功率叠片式电弧加热器电极出现过电极烧毁、电极烧损漏水等情况,其根本原因在于电极的冷却不充分,导致局部过热。通过分析烧损的电极部位发现,被烧损的部位基本都在进出水的根部附近,说明电极运行过程中,进出水根部冷却效果相对较差。利用数值建模和分析方法对传统的叠片式电极冷却结构进行传热分析,可以看出在传统叠片式电极法向进出水根部出现了水流滞止区,整个电极的换热很不均匀,很容易在运行过程中造成局部换热不佳而导致的电极烧损、电极漏水等故障。In some tests with high operating parameters, the electrodes of high-power laminated arc heaters experienced electrode burnt, electrode burnt and water leakage, etc. The root cause was that the cooling of the electrodes was insufficient, resulting in local overheating. By analyzing the burned electrode parts, it is found that the burned parts are basically near the root of the water inlet and outlet, indicating that the cooling effect of the root of the water inlet and outlet is relatively poor during the operation of the electrode. Using numerical modeling and analysis methods to analyze the heat transfer of the traditional laminated electrode cooling structure, it can be seen that there is a water flow stagnation zone at the root of the traditional laminated electrode's normal direction of inlet and outlet, and the heat transfer of the entire electrode is very uneven , It is easy to cause failures such as electrode burning and electrode leakage caused by poor local heat transfer during operation.

由于目前电极的冷却结构是沿电极内圆的法向按照一定的间隔,均布进水管路和出水管路。采用这种结构会形成水流停滞区,且冷却效果分布不均匀,冷却能力随着冷却液的流向快速递减。在加热器高功率运行时,极易导致局部过热从而烧损的情况,因此,急需对现有的叠片式电弧加热器电极的冷却结构进行改进。Because the cooling structure of the current electrode is along the normal direction of the inner circle of the electrode, the water inlet pipes and the water outlet pipes are evenly distributed at certain intervals. Adoption of this structure will form a water flow stagnation zone, and the cooling effect will be unevenly distributed, and the cooling capacity will decrease rapidly along with the flow direction of the cooling liquid. When the heater is running at high power, it is very easy to cause local overheating and burnout. Therefore, it is urgent to improve the cooling structure of the existing stacked arc heater electrodes.

实用新型内容Utility model content

本实用新型解决的技术问题是:克服现有技术的不足,本实用新型提供了一种叠片式电弧加热器电极冷却结构,通过沿电极内圆的切向设置入水口和排水口,实现了冷却液的快速流动,克服了传统的电极冷却结构出现水流停滞的难题;通过均匀设置入水口和排水口,避免了加热器在高功率运行时,出现局部过热的情况,弥补了传统的电极冷却结构冷却效果分布不均的缺陷;通过在三个入水口与三个排水口之间分别设置水流通道,改善了电极的冷却效果,解决了传统的电极冷却结构使用寿命较低的问题。The technical problem solved by the utility model is: to overcome the deficiencies of the prior art, the utility model provides a laminated arc heater electrode cooling structure, by setting the water inlet and the outlet along the tangential direction of the electrode inner circle, the The rapid flow of coolant overcomes the problem of stagnant water flow in the traditional electrode cooling structure; by uniformly setting the water inlet and outlet, it avoids the local overheating of the heater when it is running at high power, and makes up for the traditional electrode cooling. The defect of uneven distribution of structural cooling effect; by setting water flow channels between the three water inlets and the three outlets, the cooling effect of the electrode is improved, and the problem of low service life of the traditional electrode cooling structure is solved.

本实用新型的技术解决方案是:The technical solution of the utility model is:

一种叠片式电弧加热器电极冷却结构,包括三个入水口、三个排水口和水流通道,三个入水口和三个排水口均为孔,在所述电极的侧面均匀设置三个入水口,三个入水口均与所述电极的内圆相切,三个排水口分别设置在三个入水口的旁边,三个排水口分别与三个入水口平行,三个入水口与三个排水口之间分别设有用于流通冷却液的水流通道。A laminated arc heater electrode cooling structure, including three water inlets, three water outlets and water flow channels, the three water inlets and the three water outlets are all holes, and three water inlets are uniformly arranged on the side of the electrode. The three water inlets are all tangent to the inner circle of the electrode, the three water outlets are respectively arranged next to the three water inlets, the three water outlets are respectively parallel to the three water inlets, and the three water inlets are connected to the three water inlets. Water passages for circulating cooling liquid are respectively arranged between the drain ports.

在上述的一种叠片式电弧加热器电极冷却结构中,所述三个入水口和三个排水口均为圆孔,三个入水口和三个排水口的轴线均与所述电极的内圆相切,水流通道为空心圆形管路,水流通道的两端分别与三个入水口和三个排水口固定连接。In the electrode cooling structure of the above-mentioned laminated arc heater, the three water inlets and the three water outlets are all round holes, and the axes of the three water inlets and the three water outlets are all aligned with the inner surface of the electrode. The circle is tangent, the water flow channel is a hollow circular pipe, and the two ends of the water flow channel are respectively fixedly connected with three water inlets and three water discharge ports.

在上述的一种叠片式电弧加热器电极冷却结构中,所述三个入水口、三个排水口、水流通道的半径比设为1:0.8:1.2。In the electrode cooling structure of the above-mentioned laminated arc heater, the ratio of the radii of the three water inlets, the three water outlets, and the water flow channels is set to 1:0.8:1.2.

在上述的一种叠片式电弧加热器电极冷却结构中,所述三个入水口分别为第一入水口、第二入水口和第三入水口;第一入水口、第二入水口、第三入水口的孔径均相同,第一入水口的孔径范围设为4~10mm。In the above electrode cooling structure of a laminated arc heater, the three water inlets are respectively the first water inlet, the second water inlet and the third water inlet; the first water inlet, the second water inlet, the third water inlet The apertures of the three water inlets are all the same, and the range of the aperture of the first water inlet is set as 4-10 mm.

在上述的一种叠片式电弧加热器电极冷却结构中,所述三个排水口分别为第一排水口、第二排水口和第三排水口;第三排水口设置在第一入水口旁边且与第一入水口平行,第一排水口设置在第二入水口旁边且与第二入水口平行,第二排水口设置在第三入水口旁边且与第三入水口平行。In the above electrode cooling structure of a laminated arc heater, the three drains are respectively the first drain, the second drain and the third drain; the third drain is arranged next to the first water inlet And parallel to the first water inlet, the first water outlet is arranged next to the second water inlet and parallel to the second water inlet, and the second water outlet is arranged next to the third water inlet and parallel to the third water inlet.

在上述的一种叠片式电弧加热器电极冷却结构中,所述第一入水口和第一排水口之间通过水流通道连通。In the above electrode cooling structure of a laminated arc heater, the first water inlet and the first water outlet are communicated through a water flow channel.

在上述的一种叠片式电弧加热器电极冷却结构中,所述第二入水口和第二排水口之间通过水流通道连通。In the above electrode cooling structure of a laminated arc heater, the second water inlet communicates with the second water outlet through a water flow channel.

在上述的一种叠片式电弧加热器电极冷却结构中,所述第三入水口和第三排水口之间通过水流通道连通。In the above electrode cooling structure of a laminated arc heater, the third water inlet and the third water outlet are communicated through a water flow channel.

本实用新型与现有技术相比的有益效果是:The beneficial effects of the utility model compared with the prior art are:

【1】本实用新型的入水口和排水口均沿电极内圆的切向进行设置,有效避免了传统叠片式加热器电极冷却结构沿电极内圆的法向进水、法向出水,提高了电极的冷却效率。[1] The water inlet and outlet of the utility model are set along the tangential direction of the inner circle of the electrode, effectively avoiding the water inlet and outlet along the normal direction of the inner circle of the electrode in the electrode cooling structure of the traditional laminated heater, and improving the electrode cooling efficiency.

【2】本实用新型的水流通道采用空心圆形管路,显著提升了冷却液的流速,有效确保整个电极的冷却过程更加均匀,大幅延长了叠片式加热器电极的使用寿命。[2] The water flow channel of the utility model adopts a hollow circular pipeline, which significantly increases the flow rate of the cooling liquid, effectively ensures that the cooling process of the entire electrode is more uniform, and greatly prolongs the service life of the electrode of the laminated heater.

【3】本实用新型结构精巧、简洁高效、通用便捷,适用于多种工作环境,特别适用于电弧加热设备中喷管、喉道、叠片结构。[3] The utility model is compact in structure, concise and efficient, and convenient in general use, and is suitable for various working environments, especially suitable for nozzles, throats, and laminated structures in arc heating equipment.

【4】本实用新型的水流通道便于维修和更换,而且生产成本较低,具有广阔的市场应用前景。[4] The water flow channel of the utility model is easy to maintain and replace, and the production cost is low, so it has broad market application prospects.

附图说明Description of drawings

图1为本实用新型结构图Fig. 1 is the structural diagram of the utility model

图2为本实用新型内部结构图Fig. 2 is the internal structure diagram of the utility model

其中:1入水口;101第一入水口;102第二入水口;103第三入水口;2排水口;201第一排水口;202第二排水口;203第三排水口;3水流通道;Among them: 1 water inlet; 101 first water inlet; 102 second water inlet; 103 third water inlet; 2 drain; 201 first drain; 202 second drain; 203 third drain; 3 water flow channel;

具体实施方式detailed description

为使本实用新型的方案更加明了,下面结合附图说明和具体实施例对本实用新型作进一步描述:In order to make the scheme of the utility model more clear, the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments:

如图1~2所示,一种叠片式电弧加热器电极冷却结构,包括三个入水口1、三个排水口2和水流通道3,三个入水口1和三个排水口2均为孔,在所述电极的侧面均匀设置三个入水口1,三个入水口1均与所述电极的内圆相切,三个排水口2分别设置在三个入水口1的旁边,三个排水口2分别与三个入水口1平行,三个入水口1与三个排水口2之间分别设有用于流通冷却液的水流通道3。As shown in Figures 1-2, a laminated arc heater electrode cooling structure includes three water inlets 1, three water outlets 2 and water flow channels 3, and the three water inlets 1 and three water outlets 2 are all Three water inlets 1 are evenly arranged on the side of the electrode, and the three water inlets 1 are all tangent to the inner circle of the electrode, and the three water outlets 2 are arranged next to the three water inlets 1 respectively. The water outlets 2 are respectively parallel to the three water inlets 1 , and the water flow channels 3 for circulating cooling liquid are respectively arranged between the three water inlets 1 and the three water outlets 2 .

三个入水口1和三个排水口2均为圆孔,三个入水口1和三个排水口2的轴线均与所述电极的内圆相切,水流通道3为空心圆形管路,水流通道3的两端分别与三个入水口1和三个排水口2固定连接。The three water inlets 1 and the three water outlets 2 are all round holes, the axes of the three water inlets 1 and the three water outlets 2 are all tangent to the inner circle of the electrode, and the water flow channel 3 is a hollow circular pipeline. Both ends of the water flow channel 3 are fixedly connected with three water inlets 1 and three water outlets 2 respectively.

三个入水口1、三个排水口2、水流通道3的半径比设为1:0.8:1.2。The radius ratio of the three water inlets 1, the three water outlets 2, and the water flow channel 3 is set to 1:0.8:1.2.

优选的,三个入水口1分别为第一入水口101、第二入水口102和第三入水口103;第一入水口101、第二入水口102、第三入水口103的孔径均相同,第一入水口101的孔径范围设为5mm。Preferably, the three water inlets 1 are respectively the first water inlet 101, the second water inlet 102 and the third water inlet 103; the apertures of the first water inlet 101, the second water inlet 102, and the third water inlet 103 are all the same, The aperture range of the first water inlet 101 is set to 5 mm.

三个排水口2分别为第一排水口201、第二排水口202和第三排水口203;第三排水口203设置在第一入水口101旁边且与第一入水口101平行,第一排水口201设置在第二入水口102旁边且与第二入水口102平行,第二排水口202设置在第三入水口103旁边且与第三入水口103平行。The three drains 2 are respectively the first drain 201, the second drain 202 and the third drain 203; the third drain 203 is arranged next to the first water inlet 101 and is parallel to the first water inlet 101, and the first drain The port 201 is arranged beside and parallel to the second water inlet 102 , and the second drain port 202 is arranged beside and parallel to the third water inlet 103 .

第一入水口101和第一排水口201之间通过水流通道3连通。The first water inlet 101 communicates with the first water outlet 201 through the water flow channel 3 .

第二入水口102和第二排水口202之间通过水流通道3连通。The second water inlet 102 communicates with the second water outlet 202 through the water flow channel 3 .

第三入水口103和第三排水口203之间通过水流通道3连通。The third water inlet 103 communicates with the third water outlet 203 through the water flow channel 3 .

入水口1和排水口2的端面距离设为20~30mm。The distance between the water inlet 1 and the water outlet 2 is set to 20-30mm.

入水口1和排水口2的最小截面积均设为10mm2The minimum cross-sectional areas of the water inlet 1 and the water outlet 2 are both set to 10mm 2 .

水流通道3的截面积范围是8~12mm2The cross-sectional area of the water flow channel 3 ranges from 8 to 12 mm 2 .

本实用新型的工作原理是:The working principle of the utility model is:

当叠片式电弧加热器电极需要冷却时,同时将冷却液注入第一入水口101、第二入水口102和第三入水口103,冷却液快速通过三个入水口1与水流通道3的交汇处并进入水流通道3,持续加注冷却液,直至冷却液同时从第一排水口201、第二排水口202和第三排水口203流出,即可确保叠片式电弧加热器电极整体的快速冷却。When the electrodes of the laminated arc heater need to be cooled, the cooling liquid is injected into the first water inlet 101, the second water inlet 102 and the third water inlet 103 at the same time, and the cooling liquid quickly passes through the intersection of the three water inlets 1 and the water flow channel 3 and enter the water flow channel 3, and continue to add cooling liquid until the cooling liquid flows out from the first drain port 201, the second drain port 202 and the third drain port 203 at the same time, so as to ensure the rapid operation of the electrodes of the laminated arc heater. cool down.

本实用新型说明书中未详细描述的内容为本领域技术人员公知技术。The content not described in detail in the specification of the utility model is the well-known technology of those skilled in the art.

Claims (8)

1. a kind of Macker type arc heater cooling of electrode structure, it is characterised in that:Including three water inlets (1), three drainings Mouth (2) and water stream channel (3), three water inlets (1) and three discharge outlet (2) are hole, are uniformly set in the side of the electrode Three water inlets (1) are put, inner circle of three water inlets (1) with the electrode is tangent, and three discharge outlet (2) are separately positioned on three The side of individual water inlet (1), three discharge outlet (2) are parallel with three water inlets (1) respectively, three water inlets (1) and three rows The water stream channel (3) of circulation coolant is respectively provided between the mouth of a river (2).
2. a kind of Macker type arc heater cooling of electrode structure according to claim 1, it is characterised in that:Described three Water inlet (1) and three discharge outlet (2) are circular hole, the axis of three water inlets (1) and three discharge outlet (2) with the electricity The inner circle of pole is tangent, and water stream channel (3) is hollow circular pipeline, the two ends of water stream channel (3) respectively with three water inlets (1) and Three discharge outlet (2) are fixedly connected.
3. a kind of Macker type arc heater cooling of electrode structure according to claim 1 or 2, it is characterised in that:It is described Three water inlets (1), three discharge outlet (2), the radius ratios of water stream channel (3) are set to 1:0.8:1.2.
4. a kind of Macker type arc heater cooling of electrode structure according to claim 3, it is characterised in that:Described three Water inlet (1) is respectively the first water inlet (101), the second water inlet (102) and the 3rd water inlet (103);First water inlet (101), the second water inlet (102), the aperture all same of the 3rd water inlet (103), the pore diameter range of the first water inlet (101) are set For 4~10mm.
5. a kind of Macker type arc heater cooling of electrode structure according to claim 3, it is characterised in that:Described three Discharge outlet (2) is respectively the first discharge outlet (201), the second discharge outlet (202) and the 3rd discharge outlet (203);3rd discharge outlet (203) it is arranged on beside the first water inlet (101) and parallel with the first water inlet (101), the first discharge outlet (201) is arranged on the Beside two water inlets (102) and parallel with the second water inlet (102), the second discharge outlet (202) is arranged on the 3rd water inlet (103) Side and parallel with the 3rd water inlet (103).
6. a kind of Macker type arc heater cooling of electrode structure according to claim 5, it is characterised in that:Described first Connected between water inlet (101) and the first discharge outlet (201) by water stream channel (3).
7. a kind of Macker type arc heater cooling of electrode structure according to claim 5, it is characterised in that:Described second Connected between water inlet (102) and the second discharge outlet (202) by water stream channel (3).
8. a kind of Macker type arc heater cooling of electrode structure according to claim 5, it is characterised in that:Described 3rd Connected between water inlet (103) and the 3rd discharge outlet (203) by water stream channel (3).
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107949139A (en) * 2017-11-29 2018-04-20 中国航天空气动力技术研究院 A kind of serially connected arc plasma generator
CN108267169A (en) * 2017-12-27 2018-07-10 中国航天空气动力技术研究院 Thermal environment parameter measuring device inside a kind of electro-arc heater
CN109655226A (en) * 2018-12-07 2019-04-19 中国航天空气动力技术研究院 Macker type arc heater working characteristics diagnostic system and diagnostic method
CN112672454A (en) * 2020-12-30 2021-04-16 中国航天空气动力技术研究院 Inner wall air film of electric arc heater
CN112738938A (en) * 2020-12-30 2021-04-30 中国航天空气动力技术研究院 A high thermal efficiency tubular arc heater

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107949139A (en) * 2017-11-29 2018-04-20 中国航天空气动力技术研究院 A kind of serially connected arc plasma generator
CN108267169A (en) * 2017-12-27 2018-07-10 中国航天空气动力技术研究院 Thermal environment parameter measuring device inside a kind of electro-arc heater
CN109655226A (en) * 2018-12-07 2019-04-19 中国航天空气动力技术研究院 Macker type arc heater working characteristics diagnostic system and diagnostic method
CN109655226B (en) * 2018-12-07 2020-11-10 中国航天空气动力技术研究院 Diagnosis system and method for working characteristic of laminated arc heater
CN112672454A (en) * 2020-12-30 2021-04-16 中国航天空气动力技术研究院 Inner wall air film of electric arc heater
CN112738938A (en) * 2020-12-30 2021-04-30 中国航天空气动力技术研究院 A high thermal efficiency tubular arc heater

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