CN206524475U - A kind of high-voltage great-current connector - Google Patents
A kind of high-voltage great-current connector Download PDFInfo
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- CN206524475U CN206524475U CN201720278433.2U CN201720278433U CN206524475U CN 206524475 U CN206524475 U CN 206524475U CN 201720278433 U CN201720278433 U CN 201720278433U CN 206524475 U CN206524475 U CN 206524475U
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Abstract
Description
技术领域technical field
本实用新型属于车用连接器领域,具体涉及一种电动汽车用的高压大电流连接器的连接结构。The utility model belongs to the field of connectors for vehicles, in particular to a connection structure of a high-voltage and high-current connector for electric vehicles.
背景技术Background technique
电动汽车的电器充电连接器是充电站给电动汽车充电时使用的额连接设备,其作用是将电动汽车的蓄电池连接到充电电路上给蓄电池充电,电动汽车电力充电连接器包括插头和插座等常见结构。现有技术中的电动汽车电器充电连接器都是采用链接地 方式以防止相互对接的连接器在工作时相互分开,也有采用普通冠簧或者扭簧 的连接方式,然而在实际使用的过程中存在插头易松动、接触不良、接触面积较小、插拔力过大等问题,给充电过程中的连接器的使用造成极大的困扰。The electrical charging connector for electric vehicles is the connecting device used by the charging station to charge electric vehicles. Its function is to connect the battery of the electric vehicle to the charging circuit to charge the battery. structure. The electrical charging connectors for electric vehicles in the prior art all use a linking method to prevent the mutually butted connectors from being separated from each other during work. There are also connection methods using ordinary crown springs or torsion springs. However, in the actual use process, there are The plug is easy to loose, poor contact, small contact area, excessive plugging force and other problems, which cause great trouble to the use of the connector during the charging process.
鉴于以上使用中的不便,有必要针对现有的电动汽车领域的高压大电力连接器作进一步的改进,使其更加符合现实使用过程中的需求。In view of the above inconveniences in use, it is necessary to further improve the existing high-voltage and high-power connectors in the field of electric vehicles to make them more in line with the needs of actual use.
发明内容Contents of the invention
为了解决所述现有技术的不足,本实用新型提供了一种新型电动汽车用高压大电流连接器,用以解决连接器松动、接触不良、接触面积小、插拔力过大等问题。In order to solve the deficiencies of the prior art, the utility model provides a new type of high-voltage and high-current connector for electric vehicles, which is used to solve problems such as connector looseness, poor contact, small contact area, and excessive plugging force.
本实用新型所要达到的技术效果通过以下方案实现:The technical effect to be achieved by the utility model is realized through the following schemes:
本实用新型提供的高压大电流连接器,包括插头与插头适配的插座,所述插头侧设有插头公端子,插座侧设有插座母端子,所述插座还包括设置于插座母端子插孔内的与所述插头公端子相连接的冠簧;所述冠簧包括两端的固定部以及中间的连接部,所述连接部由连续的凹凸弹片以及上下断开的弹片结构均匀相间构成,上述弹片两端分别与固定部相接。The high-voltage and high-current connector provided by the utility model includes a socket adapted to the plug and the plug. The plug male terminal is provided on the plug side, and the socket female terminal is provided on the socket side. The crown spring connected to the male terminal of the plug; the crown spring includes fixed parts at both ends and a connecting part in the middle, and the connecting part is composed of continuous concave-convex elastic pieces and up and down disconnected elastic pieces that are uniformly alternated. Both ends of the shrapnel are connected to the fixing part respectively.
进一步地,所述冠簧连接部中的凹凸弹片包括凹部和凸部,所述凹部和凸部数量为2-4个。Further, the concave-convex elastic piece in the crown spring connection part includes concave parts and convex parts, and the number of the concave parts and convex parts is 2-4.
进一步优化结构,所述冠簧连接部上下断开的弹片结构包括上弹片以及下弹片,上下弹片之间设有形变连接空间;上弹片与下弹片不受力状态下不相连,受到外部轴向力时,上弹片与下弹片相接触。To further optimize the structure, the upper and lower shrapnel structure of the crown spring connection part includes an upper shrapnel and a lower shrapnel, and a deformation connection space is provided between the upper and lower shrapnels; When the force is applied, the upper shrapnel is in contact with the lower shrapnel.
进一步优选,所述凹凸弹片长度与上弹片及下弹片长度之和相等。Further preferably, the length of the concave-convex elastic piece is equal to the sum of the lengths of the upper elastic piece and the lower elastic piece.
进一步地,所述上弹片与下弹片皆向外或者向内凸起,与冠簧中轴线不平行。优选地,所述上弹片与下弹片向外凸起,且与冠簧中轴线呈12-25度角。Further, both the upper elastic piece and the lower elastic piece protrude outward or inward, and are not parallel to the central axis of the crown spring. Preferably, the upper elastic piece and the lower elastic piece protrude outward, and form an angle of 12-25 degrees with the central axis of the crown spring.
进一步地,所述冠簧为非连续结构。Further, the crown spring is a discontinuous structure.
进一步地,所述冠簧由铜合金材料制成,且为一体成型的铸造合金件。Further, the crown spring is made of copper alloy material, and is an integrally formed cast alloy part.
进一步地,所述插头公端子顶部还设有绝缘帽。Further, an insulating cap is provided on the top of the plug male terminal.
本实用新型具有以下优点:The utility model has the following advantages:
本实用新型中的高压大电流连接器采用新型冠簧结构连接插头与插座,解决了连接器松动、接触不良、接触面积小、插拔力过大等问题,使充电连接器在使用过程中更加方便、安全。The high-voltage and high-current connector in the utility model adopts a new crown spring structure to connect the plug and the socket, which solves the problems of connector looseness, poor contact, small contact area, and excessive plugging force, making the charging connector more reliable during use. Convenient and safe.
附图说明Description of drawings
图1为本实用新型高压大电流连接器中冠簧的示意图;Fig. 1 is a schematic diagram of the crown spring in the high-voltage high-current connector of the present invention;
图2为本实用新型中电流连接器组装示意图;Figure 2 is a schematic diagram of the assembly of the current connector in the utility model;
图3为本实用新型中电流连接器的剖面示意图。FIG. 3 is a schematic cross-sectional view of the current connector in the present invention.
具体实施方式detailed description
下面结合附图和实施例对本实用新型进行详细的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
本实施例中所提供的高压大电流连接器结构如附图1-3所示。The structure of the high-voltage and high-current connector provided in this embodiment is shown in Figures 1-3.
所述实施例中的高压大电流连接器包括插头与插头适配的插座,所述插头侧设有插头公端子3,插座侧设有插座母端子2,由于插头与插座即依靠公端子与母端子相匹配的结构进行连接,故在附图中省略插头与插座的外部结构。插座侧的插座母端子2内的设有与公端子相插接的插孔,公端子与母端子相连接处设有冠簧1。The high-voltage and high-current connector in the described embodiment includes a socket adapted to the plug and the plug. The plug male terminal 3 is provided on the plug side, and the socket female terminal 2 is provided on the socket side. Since the plug and the socket rely on the male terminal and the female terminal The terminals are connected by the matching structure, so the external structure of the plug and the socket is omitted in the drawings. The socket female terminal 2 on the socket side is provided with a socket for insertion with the male terminal, and a crown spring 1 is provided at the connection between the male terminal and the female terminal.
冠簧1的结构如附图1所示。冠簧1包括两端的固定部104与105,还包括中间的连接部,所述连接部由连续的凹凸弹片,如101,以及上下断开的弹片结构,如上弹片102与下弹片103构成的弹片结构均匀相间构成,即连续凹凸弹片两侧为上下断开的弹片结构,上下断开的弹片结构两侧为连续凹凸弹片结构。无论是连续凹凸弹片结构还是上下断开的弹片结构,其弹片两端分别与固定部104、105相连接。上下弹片之间设有形变连接空间,上弹片102与下弹片103不受力状态下不相连,受到外部轴向力时,上弹片与下弹片相接触。The structure of the crown spring 1 is shown in Figure 1. The crown spring 1 includes fixing parts 104 and 105 at both ends, and also includes a connecting part in the middle, the connecting part is composed of a continuous concave-convex elastic piece, such as 101, and an up and down disconnected elastic piece structure, such as the elastic piece formed by the upper elastic piece 102 and the lower elastic piece 103 The structure is evenly formed alternately, that is, the two sides of the continuous concave-convex shrapnel are the shrapnel structures that are disconnected up and down, and the two sides of the shrapnel structure that are disconnected up and down are the continuous concave-convex shrapnel structures. Regardless of whether it is a continuous concave-convex elastic sheet structure or a vertically disconnected elastic sheet structure, both ends of the elastic sheet are connected to the fixing parts 104 and 105 respectively. A deformation connection space is provided between the upper and lower elastic pieces. The upper elastic piece 102 and the lower elastic piece 103 are not connected when no force is applied. When an external axial force is applied, the upper elastic piece and the lower elastic piece are in contact.
在现有技术中的冠簧结构中,往往采用的是全部由连续凹凸弹片结构组成的冠簧,这样就导致插拔力大,在插拔的过程中易导致端子被带出,采用如本实施例中结构的冠簧后,由于包含有断开的弹片结构,端子之间的插拔力则大大减小,而且由于在使用过程中收到轴向力以后上下弹片仍旧接触,采用如本实施例所示的冠簧结构并不会影响电流的传导。在实际使用过程中,一方面为了使制造冠簧的材料得到最大化的利用,另一方面使凹凸弹片的弹性形变能立与上下弹片的形变连接空间相符,宜优选将凹凸弹片长度与上弹片及下弹片长度之和设为相等。In the crown spring structure in the prior art, the crown spring composed of continuous concave-convex shrapnel structure is often used, which leads to a large insertion force, and the terminal is easily taken out during the insertion and extraction process. After the structure of the crown spring in the embodiment, since it includes a disconnected shrapnel structure, the plugging force between the terminals is greatly reduced, and because the upper and lower shrapnels are still in contact after receiving the axial force during use, the use of this The crown spring structure shown in the embodiment does not affect the conduction of electric current. In the actual use process, on the one hand, in order to maximize the utilization of the material used to make the crown spring, and on the other hand, to make the elastic deformation of the concave-convex shrapnel conform to the deformation connection space of the upper and lower shrapnel, it is better to make the length of the concave-convex shrapnel and the upper shrapnel And the sum of the lengths of the lower shrapnel is set to be equal.
为进一步实现上下弹片能够根据受力松开或者结合,所述上弹片与下弹片皆向外或者向内凸起,与冠簧中轴线不平行。再进一步优选,如附图中所示,上弹片102与下弹片103向外凸起,且与冠簧中轴线呈12-25度角。上下弹片与中轴线形成的角度设为相同,一旦冠簧结构受到中轴线方向的力,则冠簧的固定部以及上下弹片发生形变,上下弹片则向中部运动,连接在一起,保证了弹片之间的接触,即保证了电流的传导。In order to further realize that the upper and lower elastic pieces can be loosened or combined according to the force, the upper elastic piece and the lower elastic piece both protrude outward or inward, and are not parallel to the central axis of the crown spring. Still further preferably, as shown in the drawings, the upper elastic piece 102 and the lower elastic piece 103 protrude outward, and form an angle of 12-25 degrees with the central axis of the crown spring. The angle formed by the upper and lower shrapnel and the central axis is set to be the same. Once the crown spring structure is subjected to the force in the direction of the central axis, the fixed part of the crown spring and the upper and lower shrapnel will be deformed, and the upper and lower shrapnel will move to the middle and be connected together to ensure the stability of the shrapnel. The contact between them ensures the conduction of electric current.
为便于制造,实施例中的冠簧为一体成型的铜合金铸造件,为进一步见效期拉拔力,将冠簧设有非连续结构,即将冠簧设计为一不封闭的管状。为保证冠簧结构的弹性,冠簧连接部中的凹凸弹片包括凹部和凸部,所述凹部和凸部数量为2-4个最佳。For the convenience of manufacture, the crown spring in the embodiment is an integrally formed copper alloy casting. In order to further achieve the effective drawing force, the crown spring is provided with a discontinuous structure, that is, the crown spring is designed as an unclosed tubular shape. In order to ensure the elasticity of the crown spring structure, the concave-convex shrapnel in the crown spring connection part includes concave parts and convex parts, and the number of the concave parts and convex parts is preferably 2-4.
进一步地,为配合安全使用的目的,插头公端子顶部还设有绝缘帽4。Further, for the purpose of safe use, an insulating cap 4 is provided on the top of the plug male terminal.
最后需要说明的是,以上实施例仅用以说明本实用新型实施例的技术方案而非对其进行限制,尽管参照较佳实施例对本实用新型实施例进行了详细的说明,本领域的普通技术人员应当理解依然可以对本实用新型实施例的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本实用新型实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention and not to limit them. Although the embodiments of the present invention have been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that modifications or equivalent replacements can still be made to the technical solutions of the embodiments of the utility model, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720278433.2U CN206524475U (en) | 2017-03-21 | 2017-03-21 | A kind of high-voltage great-current connector |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720278433.2U CN206524475U (en) | 2017-03-21 | 2017-03-21 | A kind of high-voltage great-current connector |
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| CN206524475U true CN206524475U (en) | 2017-09-26 |
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| CN201720278433.2U Expired - Fee Related CN206524475U (en) | 2017-03-21 | 2017-03-21 | A kind of high-voltage great-current connector |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106654727A (en) * | 2017-03-21 | 2017-05-10 | 成都晨风绿能电气技术有限公司 | High-voltage and high-current connector |
| US10879656B2 (en) | 2019-02-23 | 2020-12-29 | Acer Incorporated | Plug connector |
| CN113394591A (en) * | 2021-05-26 | 2021-09-14 | 浙江吉利控股集团有限公司 | Charging socket, charging plug and charging system |
-
2017
- 2017-03-21 CN CN201720278433.2U patent/CN206524475U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106654727A (en) * | 2017-03-21 | 2017-05-10 | 成都晨风绿能电气技术有限公司 | High-voltage and high-current connector |
| US10879656B2 (en) | 2019-02-23 | 2020-12-29 | Acer Incorporated | Plug connector |
| TWI726285B (en) * | 2019-02-23 | 2021-05-01 | 宏碁股份有限公司 | Plug connector |
| CN113394591A (en) * | 2021-05-26 | 2021-09-14 | 浙江吉利控股集团有限公司 | Charging socket, charging plug and charging system |
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