CN206521443U - Clamp for processing cutting liquid separates net liquid case - Google Patents
Clamp for processing cutting liquid separates net liquid case Download PDFInfo
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- CN206521443U CN206521443U CN201720184453.3U CN201720184453U CN206521443U CN 206521443 U CN206521443 U CN 206521443U CN 201720184453 U CN201720184453 U CN 201720184453U CN 206521443 U CN206521443 U CN 206521443U
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Abstract
The utility model is related to a kind of clamp for processing cutting liquid and separates net liquid case, casing is provided with inlet, the inside of casing is provided with the first clamp dividing plate, the bottom of first clamp dividing plate is mutually fixed and is seamlessly connected with the bottom plate of casing, there is the first spacing between the top of first clamp dividing plate and the top plate of casing, the inside of casing is provided with second partition, second partition is arranged between the first clamp dividing plate and inlet, the bottom of second partition and the bottom plate of casing have the second spacing, the top of second partition and the top of casing have identical height, second partition top is provided with the inclined 3rd clamp dividing plate.Employ the clamp for being used for the dregs of fat in processing cutting liquid in the utility model and separate net liquid case, it is energy-saving and environment-friendly, also save the maintenance cost of motor or pump, reduce the water content for the oil slick scum silica frost isolated, road is handled after reduction, and cutting fluid is reduced again and is lost in, is economized on resources.
Description
Technical field
The utility model is related to metal cutting process technical field, more particularly to the cutting fluid in metal cutting process, tool
Body refers to that a kind of clamp for processing cutting liquid separates net liquid case.
Background technology
Metal cutting process contains chip and dirty oil simultaneously using cutting fluid cooling punching bits, the cutting fluid of discharge.It is dirty oil with
Carbon dust in fine impurity particle or cast iron is glutinous to become the dregs of fat together, be mixed in cutting fluid influence cutting fluid quality, it is necessary to from
Removed in cutting fluid.
Low discharge cutting fluid can use the small dirty oil droplet in various oil water separator Separation of Cutting liquid, conventional water-oil separating
Method is a lot, such as the small dirty oil droplet in the cutting fluid for flowing through oil-collector is adsorbed with oil-collector, buoyance lift after larger oil droplet is agglomerated into
To liquid level, or collided with swash plate and to cause small dirty oil droplet coalescence in the cutting fluid that flows through into floating to liquid level after larger oil droplet,
Then discharged, can also be discharged from overfall with belt type oil removing machine；Also useful floating weir extracts oil slick scum silica frost out from cutting fluid surface, then send
Enter oil water separator and do water-oil separating；Oil and impurity particle can also directly be separated from cutting fluid by centrifuge.
But the real-time throughput of above-mentioned various methods is all limited, and concentration filter system typically to handle a production line or
The dirty cutting fluid that several production lines are discharged from lathe, thousands of big flow cutting fluids for being raised to liters up to ten thousand per minute can not possibly all pass through
Various devices realize water-oil separating above.Traditional processing method is with following the floating weir aspirator that liquid level floats from cutting
Oil slick scum silica frost is extracted on cutting fluid surface in liquid case body out, sends into small-sized paper tape filter, and the dregs of fat are separated with filter paper.
But the suction of floating weir suction method typically aspirates radius in 300mm or so, used in the small casing of size apart from limited
And level fluctuation be not in very big filtration system effectively, but thousands of cutting fluid concentration filter systems for being raised to liters up to ten thousand per minute
The cutting fluid area in not only casing of uniting has 10 to arrive 20m2, and supply back liquid to also result in the huge of about 0.5~1m or so in casing
Level fluctuation.In this case, conventional floating weir aspirator is difficult to effectively extract out the oil slick scum silica frost of liquid level, is only shutting down
The oil slick scum silica frost on extraction section cutting fluid surface is only possible under state after standing after a while.So, Large Cutting liquid mistake
Filter is difficult to separate most of dirty oil from cutting fluid while chip filtering is realized, lacks to successfully manage so far and follows
The real-time online remove device of cutting fluid surface oil slick scum silica frost in ring work.
The utility model designs the oil slick scum silica frost control during big flow cutting fluid is filtered with the clamp structure of cutting fluid casing
System exports oil slick scum silica frost on constant liquid level using overfall, realizes that the oil slick scum silica frost in the filtering of big flow cutting fluid is cleared
Remove.
Utility model content
The purpose of this utility model is that the shortcoming for overcoming above-mentioned prior art can be used for Large Cutting liquid there is provided one kind
Filtration system simultaneously avoids the weakness of floating weir suction, without using motor or pump, non-consumption electric power, without mechanicalness noise, reduction oil slick
Road is handled and reduces cutting fluid loss after the reduction of scum silica frost water content, the clamp for processing cutting liquid of energy-conserving and environment-protective is separated only
Liquid case.
To achieve these goals, the clamp of the present utility model for processing cutting liquid, which separates net liquid case, has following structure
Into：
The casing of the described net liquid case of clamp separation is provided with inlet,
The inside of described casing is provided with the first clamp dividing plate, the bottom of described first clamp dividing plate and the bottom plate of casing
Mutually fixed and seamless connection, has the first spacing between the described top of the first clamp dividing plate and the top plate of casing,
The inside of described casing is provided with second partition, described second partition be arranged at the first described clamp dividing plate with
Between inlet, the bottom of described second partition and the bottom plate of casing have the second spacing, the top of described second partition
There is identical height with the top of casing,
The inside of described casing is provided with the inclined 3rd clamp dividing plate, the bottom surface and second of described 3rd clamp dividing plate
The top of the side towards inlet of dividing plate is seamlessly connected with so that floating on the dregs of fat of liquid surface by the by exporting groove
The top of three clamp dividing plates is flowed into export groove, and the top of the 3rd described clamp dividing plate is higher than the first described clamp dividing plate
Top is exported in groove with stopping that the liquid in casing is flowed into.
It is preferred that described casing has the top of no-top plate.
It is preferred that described export groove is to be obliquely installed.
It is preferred that the outlet of described export groove is provided with dregs of fat collecting vessel.
It is preferred that the net liquid between the first described clamp dividing plate and casing exports and is provided with solution feed pump to extract place outside storehouse
Cutting fluid after reason is into production line.
It is preferred that the box house positioned at described inlet bottom is provided with oleophylic buffer unit, described oleophylic delays
Flushing device includes being arranged at diffuser plate below inlet, be arranged at diffuser plate surrounding and the web plate of bottom and in diffuser plate
The porous oleophylic ball spread in the space constituted with web plate.
The clamp for being used for the dregs of fat in processing cutting liquid employed in the utility model separates net liquid case, in Large Cutting liquid
Increase clamp dividing plate and overflow separation function make the single storage of tradition to complete cutting fluid water-oil separating in the net liquid case of filtration system
The net liquid case of liquid function adds big flow oil-water separating function, and simple and practical oil is provided for Large Cutting liquid filtration system
Water separating method；The characteristics of having large scale space using big casing, sets large area buffer unit big flow is entered casing
Cutting fluid quickly reduce flow velocity, be that follow-up water-oil separating creates conditions；Buffer unit is designed to oleophylic structure so that cutting
Liquid realizes water-oil separating while buffering reduction flow velocity；Oil slick scum silica frost is exported using gravity overflow, floating weir suction is avoided
Weakness, without using motor or pump, consumption electric power, not energy-saving and environment-friendly without mechanicalness noise yet, also saves the dimension of motor or pump
Shield expense；The top of 3rd clamp dividing plate constitutes " spilling water sill " higher than the top of the first described clamp dividing plate, prevents cutting fluid
Discharged with oil slick scum silica frost, both reduce road after the water content reduction of the derived oil slick scum silica frost of separation and handle, cutting fluid stream is reduced again
Lose, economize on resources.
Brief description of the drawings
Fig. 1 separates the structural representation of net liquid case for the clamp of the present utility model for being used for the dregs of fat in processing cutting liquid.
Reference：
1 inlet
2 first clamp dividing plates
3 second partitions
4 the 3rd clamp dividing plates
5 export grooves
6 buffer units
7 oil slick separation bins
8 net liquid output storehouses
9 solution feed pumps
10 oil slick scum layers
Embodiment
In order to more clearly describe technology contents of the present utility model, traveling one is entered with reference to specific embodiment
The description of step.
In order to solve the above technical problems, the clamp of the present utility model for being used for the dregs of fat in processing cutting liquid separates net liquid case and adopted
Use following technical scheme：
The casing of the net liquid case of described clamp separation is provided with inlet, the inside of described casing provided with the first clamp every
Plate, the bottom of described first clamp dividing plate and the bottom plate of casing are mutually fixed and be seamlessly connected, described the first clamp dividing plate
There is the first spacing, the inside of described casing is provided with second partition, and second partition is without clamp between top and the top plate of casing
Effect, only for isolating oil slick scum silica frost, described second partition is arranged between the first described clamp dividing plate and inlet, institute
The bottom for the second partition stated and the bottom plate of casing have the second spacing, and the described top of second partition and the top of casing has
There is an identical height, the inside of described casing is provided with the inclined 3rd clamp dividing plate, the bottom surface of described the 3rd clamp dividing plate
It is seamlessly connected with the top of the side towards inlet of second partition by exporting groove with so that floating on the dregs of fat of liquid surface
By the way that in the top flow direction export groove of the 3rd clamp dividing plate, the top of the 3rd described clamp dividing plate is higher than the first described clamp
The top of dividing plate is exported in groove with stopping that the liquid in casing is flowed into.
Wherein, described casing has the top of no-top plate；Described export groove is to be obliquely installed；Described export groove
Outlet is provided with dregs of fat collecting vessel；Be provided with outside net liquid output storehouse between described first clamp dividing plate and casing solution feed pump with
Cutting fluid after extraction processing is into production line；Box house positioned at described inlet bottom is provided with oleophylic buffering dress
Put, described oleophylic buffer unit includes being arranged at diffuser plate below inlet, is arranged at the net of diffuser plate surrounding and bottom
Plate and the porous oleophylic ball spread in the space that diffuser plate and web plate are constituted.
As shown in figure 1, one kind for the clamp separation net liquid case of the present utility model for being used for the dregs of fat in processing cutting liquid is real
Mode is applied, the casing that the clamp separates net liquid case is provided with inlet 1, and the inside of described casing clamps dividing plate 2, institute provided with first
The bottom for the first clamp dividing plate stated and the bottom plate of casing are mutually fixed and be seamlessly connected, the top of described the first clamp dividing plate 2
There is the first spacing between the top plate of casing, the inside of described casing is provided with second partition 3, and described second partition 3 is set
It is placed between the first described clamp dividing plate and inlet, the described bottom of second partition and the bottom plate of casing has between second
Away from the top of described second partition is high as the top of casing, and the inside of described casing is clamped provided with the inclined 3rd
Dividing plate 4, the described bottom surface of the 3rd clamp dividing plate 4 and the top of the side towards inlet of the second clamp dividing plate, which passes through, to be exported
Groove 5 is seamlessly connected with so that the oil slick scum layer 10 for floating on liquid surface flows into export groove 5 by the top of the 3rd clamp dividing plate 4
Interior, the top of the 3rd described clamp dividing plate clamps the top of dividing plate higher than described first to stop that the liquid in casing is flowed into
Export in groove.
First clamp dividing plate 2 will clamp the net liquid case of separation and be separated into the mutual disconnected oil slick separation bin 7 in two bottoms and net
Liquid exports storehouse 8, and the top of the first clamp dividing plate 2 is lower than the upper plane of casing, forms an overfall, i.e. cutting fluid overfall,
Cutting fluid after separation oil slick scum silica frost is flowed into net liquid output storehouse 8 from the overfall to be stored, and is sent to life by the extraction of solution feed pump 9
Producing line.
Second partition 3 is oil slick scum silica frost division board, and the oil slick scum layer 10 and first on cutting fluid surface is clamped on dividing plate 2
The cutting fluid overfall of side is separated, and prevents oil slick scum silica frost from being flowed out from cutting fluid overfall.
The 3rd clamp dividing plate with export groove 5 is that oil slick scum silica frost exports division board, and its top also forms an overfall,
That is export groove below oil slick scum overflow mouthful, overfall is for exporting the oil slick scum silica frost that overflow is come in.Described export groove 5 is
It is obliquely installed；The outlet of described export groove 5 is provided with dregs of fat collecting vessel (not shown)；Described first clamp dividing plate and
It is provided with solution feed pump 9 to extract the cutting fluid after processing into production line outside net liquid output storehouse between casing.
Wherein, the top of the 3rd described clamp dividing plate 4 clamps the top of dividing plate 2 to stop casing higher than described first
Interior liquid is flowed into export groove 5, the first clamp dividing plate 2 by the liquid level water level strangulation of cutting fluid cutting fluid overfall height
On so that the liquid level of oil slick separation bin 7 is in steady state all the time, and the overfall of the 3rd clamp formation of dividing plate 4 is slightly above first
The overfall of dividing plate 2 is clamped, the difference in height forms the " spilling water of an oil spilling not spilling water outside the 3rd clamp overfall of dividing plate 4
Sill ", prevent the cutting fluid below oil slick scum silica frost from overflowing the 3rd and clamp dividing plate 4, therefore, the utility model can processing cutting liquid table
The oil slick scum silica frost in face, it can also be ensured that the oil slick scum silica frost water content of discharge is low, road is reprocessed after reduction.
Box house positioned at the described bottom of inlet 1 is provided with buffer unit 6, excellent quickly to reduce flow rate of liquid
Oleophylic buffer unit is selected, is reached while the purpose of separation oil slick, i.e., set oleophylic buffering at the cutting fluid import of oil slick separation bin 7
Device, described oleophylic buffer unit includes being arranged at diffuser plate below inlet, be arranged at diffuser plate surrounding and bottom
Web plate and the porous oleophylic ball spread in the space that diffuser plate and web plate are constituted, diffuser plate will be flowed under the feed liquor mouth of pipe
Cutting fluid it is scattered draw away, scattered to inlet periphery, the section of at this moment cutting fluid fluid diffusion is than the section in feed tube
Tens times are expanded, flow velocity declines at once, and diffuser plate periphery and following be with web plate, web plate fill porous oleophylic spheroid.It is many
Hole oleophylic spheroid is made up of the material (such as polyene system or polystyrene) of oleophylic, and porous channel makes lipophilic material and cutting fluid
There is larger contact area, the dregs of fat in the cutting fluid that low speed flows through can be adsorbed, be agglomerated into the floating upper liquid of buoyancy increase after bulky grain
Face.Because the cutting fluid that Large Cutting liquid system has tens tonnage magnitudes is constantly being circulated, net liquid liquid reserve tank size is very big, there is foot
Enough spaces set oleophylic buffer unit to slow down cutting fluid into the flow velocity after casing so that oleophylic buffer unit can effectively be caught
Obtain the small dirty oil droplet in cutting fluid and be agglomerated into larger oil droplet and float to liquid level.
When in use, float to the oil slick scum layer 10 of liquid level and oil slick separation bin 7 is blocked in by second partition 3, and from
Oil slick scum overflow mouthful above three clamp dividing plates overflows, and following oil slick scum silica frost export groove 5 is flowed into, along acclive export
Groove 5 flows out to oil slick scum silica frost collecting vessel.Isolate the cutting fluid after oil slick scum silica frost and enter liquid outlet channel under second partition 3,
The cutting fluid overfall on the top of the first clamp dividing plate 1 is risen to, the net liquid output storehouse 8 of cutting fluid is flowed out to, is extracted out by solution feed pump 9
It is sent to production line.
The beneficial effects of the utility model are：
1) the net liquid case of Large Cutting liquid filtration system, increase clamp dividing plate and overflow separation function are transformed, cutting is completed
Liquid water-oil separating, makes the net liquid case of traditional single liquid storage function add big flow oil-water separating function, is Large Cutting liquid mistake
Filter system provides simple and practical oil-water separation method.
2) the characteristics of having large scale space using big casing, sets large area buffer unit big flow is entered casing
Cutting fluid reduces flow velocity quickly, is that follow-up water-oil separating creates conditions.
3) buffer unit is designed to oleophylic structure so that cutting fluid realizes profit point while buffering reduction flow velocity
From.
4) using gravity overflow export oil slick scum silica frost, the weakness of floating weir suction is avoided, without using motor or pump, is not consumed
Electric power, it is energy-saving and environment-friendly also without mechanicalness noise, also save the maintenance cost of motor or pump.
5) utilize " spilling water sill " to prevent cutting fluid from being discharged with oil slick scum silica frost, both reduce containing for the oil slick scum silica frost that separation is discharged
Road is handled after discharge reduction, and cutting fluid is reduced again and is lost in, is economized on resources.
The clamp for being used for the dregs of fat in processing cutting liquid employed in the utility model separates net liquid case, in Large Cutting liquid
Increase clamp dividing plate and overflow separation function make the single storage of tradition to complete cutting fluid water-oil separating in the net liquid case of filtration system
The net liquid case of liquid function adds big flow oil-water separating function, and simple and practical oil is provided for Large Cutting liquid filtration system
Water separating method；The characteristics of having large scale space using big casing, sets large area buffer unit big flow is entered casing
Cutting fluid quickly reduce flow velocity, be that follow-up water-oil separating creates conditions；Buffer unit is designed to oleophylic structure so that cutting
Liquid realizes water-oil separating while buffering reduction flow velocity；Oil slick scum silica frost is exported using gravity overflow, floating weir suction is avoided
Weakness, without using motor or pump, consumption electric power, not energy-saving and environment-friendly without mechanicalness noise yet, also saves the dimension of motor or pump
Shield expense；The top of 3rd clamp dividing plate constitutes " spilling water sill " higher than the top of the first described clamp dividing plate, prevents cutting fluid
Discharged with oil slick scum silica frost, road is handled after the water content reduction for the oil slick scum silica frost for both reducing separation discharge, and cutting fluid stream is reduced again
Lose, economize on resources.
In this description, the utility model is described with reference to its specific embodiment.But it is clear that still can be with
Various modification can be adapted and conversion is without departing from spirit and scope of the present utility model.Therefore, specification and drawings are considered as
It is illustrative and not restrictive.
Claims (6)
1. a kind of clamp for processing cutting liquid separates net liquid case, it is characterised in that the case of the described net liquid case of clamp separation
Body is provided with inlet,
The inside of described casing is mutually consolidated provided with the first clamp dividing plate, the described bottom of the first clamp dividing plate and the bottom plate of casing
Fixed and seamless connection, has the first spacing between the described top of the first clamp dividing plate and the top plate of casing,
The inside of described casing is provided with second partition, and described second partition is arranged at described the first clamp dividing plate and feed liquor
Between mouthful, the bottom of described second partition and the bottom plate of casing have the second spacing, the top of described second partition and case
The top of body has identical height,
The inside of described casing is provided with the inclined 3rd clamp dividing plate, the bottom surface of described 3rd clamp dividing plate and second partition
The side towards inlet top by export groove be seamlessly connected with so that the dregs of fat for floating on liquid surface pass through the 3rd pincers
The top of position dividing plate is flowed into export groove, and the top of the 3rd described clamp dividing plate is higher than the top of the first described clamp dividing plate
To stop that the liquid in casing is flowed into export groove.
2. the clamp according to claim 1 for processing cutting liquid separates net liquid case, it is characterised in that described casing
Top with no-top plate.
3. the clamp according to claim 1 for processing cutting liquid separates net liquid case, it is characterised in that described export
Groove is to be obliquely installed.
4. the clamp for processing cutting liquid according to claim 1 or 3 separates net liquid case, it is characterised in that described
The outlet of export groove is provided with dregs of fat collecting vessel.
5. the clamp according to claim 1 for processing cutting liquid separates net liquid case, it is characterised in that described first
It is provided with solution feed pump to extract the cutting fluid after processing into production line outside net liquid output storehouse between clamp dividing plate and casing.
6. the clamp according to claim 1 for processing cutting liquid separates net liquid case, it is characterised in that positioned at described
The box house of inlet bottom is provided with oleophylic buffer unit, and described oleophylic buffer unit includes being arranged at below inlet
Diffuser plate, be arranged at the web plate of diffuser plate surrounding and bottom and spread in the space that diffuser plate and web plate are constituted it is many
Hole oleophylic ball.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720184453.3U CN206521443U (en) | 2017-02-28 | 2017-02-28 | Clamp for processing cutting liquid separates net liquid case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720184453.3U CN206521443U (en) | 2017-02-28 | 2017-02-28 | Clamp for processing cutting liquid separates net liquid case |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206521443U true CN206521443U (en) | 2017-09-26 |
Family
ID=59893224
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720184453.3U Active CN206521443U (en) | 2017-02-28 | 2017-02-28 | Clamp for processing cutting liquid separates net liquid case |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206521443U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108793554A (en) * | 2018-06-12 | 2018-11-13 | 山东大海新能源发展有限公司 | A kind of silicon chip cutting fluid circulatory system and method using diamond wire |
-
2017
- 2017-02-28 CN CN201720184453.3U patent/CN206521443U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108793554A (en) * | 2018-06-12 | 2018-11-13 | 山东大海新能源发展有限公司 | A kind of silicon chip cutting fluid circulatory system and method using diamond wire |
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