CN206505154U - A kind of new pure electric coach insulation state monitoring system - Google Patents

A kind of new pure electric coach insulation state monitoring system Download PDF

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Publication number
CN206505154U
CN206505154U CN201720039384.7U CN201720039384U CN206505154U CN 206505154 U CN206505154 U CN 206505154U CN 201720039384 U CN201720039384 U CN 201720039384U CN 206505154 U CN206505154 U CN 206505154U
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China
Prior art keywords
switch
relay
insulation
detection module
switch group
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CN201720039384.7U
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Inventor
林必生
林剑健
王柏卫
郑加金
谢延兴
叶小炳
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Xiamen Golden Dragon Bus Co Ltd
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Xiamen Golden Dragon Bus Co Ltd
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Abstract

A kind of new pure electric coach insulation state monitoring system of the utility model, including electrokinetic cell, load, relay first switch group, relay second switch group, insulation monitor, power supply, battery management system and the entire car controller being connected;The insulation monitor includes passive detection module, active detection module and main control module;The main control module is used to carry out information exchange and switching at runtime operation passive detection module and active detection module with passive detection module and active monitoring modular;The battery management system control relay first switch group, the vehicle control unit controls relay second switch group;The electrokinetic cell, relay first switch group, relay second switch group and load form a circuit loop.The utility model integrates the active and passive detection method of electric motor coach insulated monitoring in same system, and Insulation monitoring is safe and accurate, rapidly and efficiently.

Description

A kind of new pure electric coach insulation state monitoring system
Technical field
The utility model is related to electric motor coach state of insulation detection technique field, more particularly to a kind of new pure electric coach Insulation state monitoring system.
Background technology
Electric vehicle has obtained significant progress as a kind of vehicles of energy-conserving and environment-protective in this century.Due to electronic The driving voltage for the power section that vehicle is used is most of all in more than 36VDC (VOLT Direct Current), some height Up to 500VDC, considerably beyond the rank of safe voltage, therefore, the dynamical system of electric vehicle needs very reliable insulation Property, to ensure normal operation and the safety of user of electric vehicle.Typically using nonconducting material by electrical body isolate or Wrap up to improve insulating properties, and prevent from getting an electric shock, good insulation properties can ensure the safe operation of electrical equipment and circuit.Absolutely Edge resistance is electrical equipment and the most basic insulation index of electric wiring.But, influence the factor of insulaion resistance a lot, such as insulate The feelings such as layer rupture, there was dampness in the air, the contact area with conductive dust, increasing and electrical body and pressure and moist greasy dirt Condition, can make the reduction of electric component insulating properties.
Qiang Zhiyaoqiud by existing national standard, electric motor coach must possess insulated monitoring system and meet safety requirements.By current electricity The wide variety of insulaion resistance detection method of dynamic car, mainly there is resistance method of temperature measurement and low frequency injection method.
Resistance method of temperature measurement is a kind of passive measuring method, the state of insulation of detection electrokinetic cell side, and can not be in load The state of insulation of vehicle load end is detected before high pressure, so there is a security risk:Because not closed in high-voltage relay Before can not detect load end state of insulation, when vehicle load end has insulation fault, (execution is closed during high-tension electricity on vehicle Close high-voltage relay) there is the risk that load over-current scaling loss or personnel get an electric shock.But this kind of detection method has response speed Hurry up, the advantage that accuracy of detection is high.
And low frequency injection method is a kind of active detection method, vehicle load end can be detected before high pressure in load State of insulation, this kind of method has higher accuracy of detection under quiescent conditions.But ought in the dynamic case, due to real vehicle traveling When high tension loop in battery terminal voltage and total current fluctuation, interference can be produced to the voltage signal of injection, so as to influence detection The precision of insulaion resistance out.Further, since battery two ends and load two ends have the equivalent capacity of μ F ranks, note to vehicle body The voltage signal entered can carry out discharge and recharge to equivalent capacity, so that the insulaion resistance detected judges that the response time extends.
Therefore, both approaches can be integrated to electric motor coach progress state of insulation by suddenly needing a kind of insulated monitoring system Detection.
Utility model content
To solve the technical problem of above-mentioned electric motor coach state of insulation detecting system, the utility model provides a kind of integrate Resistance method of temperature measurement and low frequency injection method, safe and reliable new pure electric coach insulation state monitoring system:
A kind of new pure electric coach insulation state monitoring system, including electrokinetic cell, load, the relay being connected One switches set, relay second switch group, insulation monitor, power supply, battery management system and entire car controller;It is described exhausted Edge monitor includes passive detection module, active detection module and main control module, and the passive detection module is passive by first Detection end points L1+ and the second passive detection end points L1- is connected with the positive pole of electrokinetic cell with negative pole respectively, the active detection Module is connected by the first active active detection end points L2- of detection end points L2+ and second with the two ends of the load;The master Controlling module is used to carry out information exchange and switching at runtime operation passive detection module with passive detection module and active monitoring modular With active detection module;The insulation monitor passes through vehicle CAN communication network and the battery management system and the vehicle Controller carries out information exchange;The battery management system control relay first switch group, the vehicle control unit controls after Electrical equipment second switch group;The electrokinetic cell, relay first switch group, relay second switch group and load form a circuit Loop;The relay first switch group includes first switch and second switch, and the relay second switch group includes the 3rd Switch and the 4th switch;The first switch and the second switch are located at the loop being connected with power battery anode and negative pole On;3rd switch is located at loading on the positive pole loop being connected, and the 4th switch is in parallel with the described 3rd switch, institute Series connection is provided with a preliminary filling resistance on branch road where stating the 4th switch.
As a further improvement, the battery management system controls the first switch and the second switch to disconnect or close Close;The 3rd switch and the described 4th is switched off or closed described in the vehicle control unit controls;4th switch is preliminary filling Relay switch;3rd switch is high pressure main relay switch.
As a further improvement, the power supply is connected with insulation monitor, the size of the power supply is 24V;The ground strap that the insulation monitor is drawn need to be connected with vehicle body.
As a further improvement, the vehicle CAN network passes through CANH and CANL connections insulation monitor, battery management system System, entire car controller and vehicle other CAN nodes.
Compared with prior art, the utility model has advantages below:
A kind of the utility model new pure electric coach insulation state monitoring system combination resistance method of temperature measurement and low frequency note Enter method in same set of system, switched in real time by the main control module and regulated and controled, realize high-voltage load in upper height The insulaion resistance of battery-end and load end can be detected before pressure, it is to avoid the upper height because of only detection battery-end (or load end) The potential safety hazard caused after pressure;And the advantage of resistance method of temperature measurement and low frequency injection method is taken full advantage of, detected is exhausted Edge resistance is more quick and precisely.Therefore, the utility model method possesses advantage more safe and accurate, rapidly and efficiently.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of new pure electric coach insulation state monitoring system of the utility model;
Accompanying drawing 2 is a kind of flow of the control method of new pure electric coach insulation state monitoring system of the utility model Figure.
Embodiment
, it is necessary to which explanation, term " first ", " second " are only used for describing purpose in description of the present utility model, and It is not intended that indicating or implying relative importance." being connected ", " connection " should be interpreted broadly, for example, it may be fixed connect Connect or be detachably connected, or be integrally connected;Can be mechanical connection or electrical connection;It can be direct phase Even, it can also be indirectly connected to by intermediary, can be the connection of two element internals.For the ordinary skill people of this area For member, concrete meaning of the above-mentioned term in the utility model can be understood with concrete condition.In addition, being retouched of the present utility model In stating, unless otherwise indicated, " multiple " are meant that two or more.
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that retouched The embodiment stated is a part of embodiment of the present utility model, rather than whole embodiments.Based on the reality in the utility model Apply example, the every other embodiment that those of ordinary skill in the art are obtained on the premise of creative work is not made, all Belong to the scope of the utility model protection.The utility model is made with embodiment below in conjunction with the accompanying drawings further to retouch in detail State.
Refer in Fig. 1, embodiment, a kind of new pure electric coach insulation state monitoring system, including be connected it is dynamic Power battery 10, load 20, relay first switch group 30, relay second switch group 40, insulation monitor 50, power supply 60th, battery management system 70 and entire car controller 80;The insulation monitor 50 includes passive detection module 51, active detection mould Block 52 and main control module 53, the passive detection module 51 pass through the first passive detection end points L1+ and the second passive detection end points Positive poles of the L1- respectively with electrokinetic cell 10 is connected with negative pole, and the active detection module passes through the first active detection end points L2+ It is connected with the second active detection end points L2- with the two ends of the load 20;The main control module 53 is used for and passive detection mould Block 51 and active monitoring modular 52 carry out information exchange and switching at runtime operation passive detection module 51 and active detection module 52, The main control module 53 can individually regulate and control passive detection module 51 or active monitoring modular 52 is run successively;The insulation monitor 50 carry out information exchange by vehicle CAN communication network and the battery management system 70 and the entire car controller 80, specifically 's:The insulation monitor 50 detects state of insulation result, and transmits insulated monitoring state;The battery management system 70 is controlled Relay first switch group 30, the control relay second switch group 40 of entire car controller 80;The electrokinetic cell 10, relay Device first switch group 30, relay second switch group 40 and load 20 form a circuit loop;The relay first switch group 30 include K1 first switches 31 and K2 second switches 32, and the relay second switch group 40 includes K3 the 3rd and switchs 41 and K4 the Four switches 42;The K1 first switches 31 and the K2 second switches 32 are respectively arranged on what is be connected with power battery anode and negative pole On loop;The switches of K3 the 3rd 41 are located on the positive pole loop being connected with load 20, the switches of K4 the 4th 42 and K3 3rd switch 41 is in parallel, and the K4 the 4th switchs series connection on 42 place branch roads and is provided with a preliminary filling resistance 43, the battery management System controls the K1 first switches 31 and the K2 second switches 32 to be opened or closed;The vehicle control unit controls K4 the 4th The 42 and K3 the 3rd of switch switches 41 are opened or closed;4th switch is preliminary filling relay switch;3rd switch Switched for high pressure main relay;The mode for integrating resistance method of temperature measurement and low frequency injection method in same set of system is employed, is passed through Insulation monitor is switched and regulated and controled in real time, and battery-end can be detected before upper high pressure and negative by realizing high-voltage load Carry the insulaion resistance at end, it is to avoid because only detect battery-end (or load end) and after upper high pressure caused by potential safety hazard;And it is logical Cross and maximize favourable factors and minimize unfavourable ones, take full advantage of the advantage of resistance method of temperature measurement and low frequency injection method, detected next insulaion resistance is more accelerated It is fast accurate.Therefore, the utility model method possesses advantage more safe and accurate, rapidly and efficiently.
Fig. 1 is refer to, the power supply 60 is connected with insulation monitor 50 for being powered to whole system, described to supply The size of power supply 60 is 24V;The ground strap that the insulation monitor 50 is drawn 110 need to be connected with vehicle body;It is described Vehicle CAN communication network passes through CANH and CAN connections insulation monitor 50, battery management system 70, entire car controller 80 and whole Other CAN nodes 100 of car, realize that the interaction to insulated monitoring information is transmitted.
It refer in Fig. 2, embodiment, it is a kind of according to new pure electric coach insulation state monitoring system described above Control method, its step includes:
S1. the main control module 53 controls the passive detection module 51 to detect the state of insulation of electrokinetic cell, and will examine The state of insulation information measured by the vehicle CAN communication network-feedback to battery management system 70, if state of insulation is normal, Then the battery management system 70 control K1 first switches 31 and K2 second switches 32 close that (this closure control is in battery management What system 70 was implemented in the case where detecting battery parameter while meeting the precondition that switch is closed, specifically such as:Battery cell voltage The parameter such as value, battery stagnation pressure value, battery temperature);S2. the main control module 53 controls the detection of active detection module 52 load State of insulation, and by the state of insulation detected by the vehicle CAN communication network-feedback to entire car controller 80, if absolutely Edge state is normal, then the control of entire car controller 80 K4 the 4th switches 42 first closure (this closure control is in entire car controller 80 detect load parameter while meeting what is implemented under the precondition of switch closure);Then the preliminary filling resistance 90 carries out pre- Fill, after preliminary filling terminates, the control of entire car controller 80 K3 the 3rd switches 41 are closed, and its whole circuit is formed height and are pushed back Road;S3. after 32 groups of 31 groups of the relay K1 first switches and relay K2 second switches have been closed, the main control module is sentenced Break and whether form high tension loop between the electrokinetic cell and load, if having formed high-tension circuit, described in master control module controls The state of insulation of passive detection module detection electrokinetic cell (due to forming high tension loop, therefore be equal and detect load simultaneously).
It refer in Fig. 2, embodiment, if the state of insulation that passive detection module 53 is detected described in the S1 steps is not Normally, then control K1 first switches 31 and K2 second switches 32 remain open and repeat S1 steps;Active inspection described in S2 steps If the state of insulation that survey module 52 is detected is abnormal, the control switch 41 and K4 the 4th of K3 the 3rd switches 42, which are remained open, lays equal stress on Multiple S2 steps;If main control module 53 detects the circuit loop and not yet forms high tension loop described in S3 steps, institute is controlled Passive detection module 51 is stated not take action and repeat S3 steps.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model Within the spirit and principle of utility model, any modification, equivalent substitution and improvements done etc. should be included in the utility model Within the scope of protection.

Claims (4)

1. a kind of new pure electric coach insulation state monitoring system, it is characterised in that:Including the electrokinetic cell, negative being connected Load, relay first switch group, relay second switch group, insulation monitor, power supply, battery management system and vehicle control Device processed;The insulation monitor includes passive detection module, active detection module and main control module, and the passive detection module is led to Cross the first passive detection end points L1+ and the second passive detection end points L1- is connected with the positive pole of electrokinetic cell with negative pole respectively, institute State active detection module and pass through the first active detection end points L2- of active detection end points L2+ and second and the two ends phase of the load Connection;The main control module is used to carry out information exchange and switching at runtime operation nothing with passive detection module and active monitoring modular Source detection module and active detection module;The insulation monitor passes through vehicle CAN communication network and the battery management system Information exchange is carried out with the entire car controller;The battery management system control relay first switch group, the vehicle control Device control relay second switch group processed;The electrokinetic cell, relay first switch group, relay second switch group and load Form a circuit loop;The relay first switch group includes first switch and second switch, the relay second switch Group includes the 3rd switch and the 4th switch;The first switch and the second switch are located to be connected with power battery anode and negative pole On the loop connect;3rd switch is located at loading on the positive pole loop being connected, the 4th switch and the described 3rd switch It is in parallel, series connection is provided with a preliminary filling resistance on branch road where the 4th switch.
2. a kind of new pure electric coach insulation state monitoring system according to claim 1, it is characterised in that:The electricity Pond management system controls the first switch and the second switch to be opened or closed;The 3rd described in the vehicle control unit controls Switch and the described 4th is switched off or closed;4th switch is preliminary filling relay switch;3rd switch is high pressure Main relay is switched.
3. a kind of new pure electric coach insulation state monitoring system according to claim 1, it is characterised in that:It is described to supply Power supply is connected with insulation monitor, and the size of the power supply is 24V;The bonding that the insulation monitor is drawn Line need to be connected with vehicle body.
4. a kind of new pure electric coach insulation state monitoring system according to claim 1, it is characterised in that:It is described whole Car CAN network passes through CANH and CANL connections insulation monitor, battery management system, entire car controller and vehicle other CAN sections Point.
CN201720039384.7U 2017-01-13 2017-01-13 A kind of new pure electric coach insulation state monitoring system Active CN206505154U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720039384.7U CN206505154U (en) 2017-01-13 2017-01-13 A kind of new pure electric coach insulation state monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720039384.7U CN206505154U (en) 2017-01-13 2017-01-13 A kind of new pure electric coach insulation state monitoring system

Publications (1)

Publication Number Publication Date
CN206505154U true CN206505154U (en) 2017-09-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108318828A (en) * 2018-04-28 2018-07-24 苏州弗尔赛能源科技股份有限公司 A kind of battery insulation monitoring system of vehicle
CN109212316A (en) * 2018-04-12 2019-01-15 湖北新日电动车有限公司 Electric vehicle insulation performance device for fast detecting

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109212316A (en) * 2018-04-12 2019-01-15 湖北新日电动车有限公司 Electric vehicle insulation performance device for fast detecting
CN108318828A (en) * 2018-04-28 2018-07-24 苏州弗尔赛能源科技股份有限公司 A kind of battery insulation monitoring system of vehicle

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