CN206505023U - A kind of electronic maintenance roll stand - Google Patents
A kind of electronic maintenance roll stand Download PDFInfo
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- CN206505023U CN206505023U CN201621162714.3U CN201621162714U CN206505023U CN 206505023 U CN206505023 U CN 206505023U CN 201621162714 U CN201621162714 U CN 201621162714U CN 206505023 U CN206505023 U CN 206505023U
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Abstract
本实用新型涉及一种电动检修辊架,包括矩形固定底座,矩形固定底座的一侧设置有减速电机,减速电机连接有由减速电机驱动的链传动机构,矩形固定底座与减速电机相邻的一侧上设置有用于调节链传动机构的涨顶调整机构,矩形固定底座与减速电机相邻的一侧上设置有若干第一轴承座,矩形固定底座上与第一轴承座相对的一侧与第一轴承座对应的设置有若干第二轴承座,第一轴承座和第二轴承座之间轴连接有辊筒,链传动机构与辊筒轴连接并可带动辊筒转动。本实用新型具有方便检修人员检修铁芯,减少检修人员的工作量的有益效果。
The utility model relates to an electric maintenance roller stand, which comprises a rectangular fixed base. A deceleration motor is arranged on one side of the rectangular fixed base. The deceleration motor is connected with a chain transmission mechanism driven by the deceleration motor. A top-rising adjustment mechanism for adjusting the chain transmission mechanism is arranged on the side, a number of first bearing seats are arranged on the side adjacent to the rectangular fixed base and the geared motor, and a number of first bearing seats are arranged on the side opposite to the first bearing seat on the rectangular fixed base. A bearing seat is correspondingly provided with several second bearing seats, a roller is connected to the shaft between the first bearing seat and the second bearing seat, and the chain transmission mechanism is connected with the roller shaft and can drive the roller to rotate. The utility model has the beneficial effects of making it convenient for the maintenance personnel to repair the iron core and reducing the workload of the maintenance personnel.
Description
技术领域technical field
本实用新型涉及辊架技术领域,尤其是一种电动检修辊架。The utility model relates to the technical field of roller stands, in particular to an electric maintenance roller stand.
背景技术Background technique
在公知的技术领域,铁芯广泛应用于电动机、变压器等产品中。而生产铁芯时需要焊接操作,在焊接操作完后需要对铁芯进行质检、修理,检查铁芯中的焊缝、焊渣等情况并进行修理。由于有的铁芯产品体积庞大,重量较大,所以检查起来很不方便。通常,检修人员将铁芯吊装起,垂直放置于地面上,铁芯中空孔一端与地面接触,然后检修人员借助手电筒等光源,对铁芯内部进行检查。检修时不仅费力费时,有时需要借助垫高物,才可以站上去俯瞰铁芯内部。而且由于铁芯中空孔贴合地面,使铁芯内部光线微弱,非常不利于检修工作的开展。并且铁芯一端贴合于地面,对临近地面端的检查因为光线、检查人员视线等原因,造成检修不够细致,容易漏检或者漏修而出现残次品。In the known technical field, iron cores are widely used in products such as motors and transformers. However, welding operations are required during the production of the iron core. After the welding operation, the iron core needs to be inspected and repaired, and the conditions such as weld seams and welding slag in the iron core are checked and repaired. Because some iron core products are bulky and heavy, it is very inconvenient to check. Usually, maintenance personnel hoist the iron core, place it vertically on the ground, and one end of the hollow hole of the iron core is in contact with the ground, and then the maintenance personnel check the inside of the iron core with the help of a light source such as a flashlight. It is not only laborious and time-consuming to overhaul, but sometimes it is necessary to use a riser to stand on it and overlook the inside of the iron core. And because the hollow hole of the iron core fits the ground, the light inside the iron core is weak, which is very unfavorable for the carrying out of maintenance work. In addition, one end of the iron core is attached to the ground, and the inspection of the end near the ground is due to the light, the sight of the inspector, etc., resulting in insufficient inspection and maintenance, and it is easy to miss inspection or repair and produce defective products.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种可解决上述问题的电动检修辊架,能够解决铁芯在检修过程中,垂直于地面放置造成的铁芯内部光线昏暗,铁芯贴合地面的一端检修困难,检修过程需要移动铁芯并且检修操作难度大等一系列问题。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide an electric overhaul roller frame that can solve the above problems, which can solve the problem of dim light inside the iron core caused by placing the iron core perpendicular to the ground during the overhaul process, and the The end close to the ground is difficult to repair, the repair process needs to move the iron core and the repair operation is difficult and a series of problems.
本实用新型解决其技术问题所采用的技术方案是:一种电动检修辊架,包括矩形固定底座,在矩形固定底座的一侧设置有减速电机,减速电机连接有由减速电机驱动的链传动机构,矩形固定底座上设置有若干组由链传动机构驱动的转动辊装置,在矩形固定底座上且位于设置减速电机相邻的一侧上安装有用于调节链传动机构松紧力的涨顶调整机构,涨顶调整机构位于相邻的两组转动辊装置之间。The technical solution adopted by the utility model to solve the technical problem is: an electric maintenance roller frame, including a rectangular fixed base, a deceleration motor is arranged on one side of the rectangular fixed base, and the deceleration motor is connected with a chain transmission mechanism driven by the deceleration motor , the rectangular fixed base is provided with several groups of rotating roller devices driven by the chain transmission mechanism, on the rectangular fixed base and on the side adjacent to the geared motor is installed a top adjustment mechanism for adjusting the tension of the chain transmission mechanism, The top-rising adjustment mechanism is located between two adjacent sets of rotating roller devices.
本实用新型进一步设置为:转动辊装置包括设置在矩形固定底座上且与减速电机相邻的一侧的若干第一轴承座,矩形固定底座上与第一轴承座一一对应的设置有若干第二轴承座,第一轴承座和第二轴承座之设有辊筒。The utility model is further configured as follows: the rotating roller device includes a plurality of first bearing seats arranged on the rectangular fixed base and adjacent to the reduction motor, and a plurality of first bearing seats are arranged on the rectangular fixed base in one-to-one correspondence with the first bearing seats. Two bearing seats, rollers are arranged between the first bearing seat and the second bearing seat.
本实用新型进一步设置为:链传动机构具有安装在减速电机上的第一齿轮、若干设置在第一轴承座外侧并与辊筒同轴连接的第二齿轮、传动链。The utility model is further configured as follows: the chain transmission mechanism has a first gear installed on the reduction motor, a number of second gears arranged outside the first bearing seat and coaxially connected with the roller, and a transmission chain.
本实用新型进一步设置为:涨顶调整机构包括设置在矩形固定底座上的L 型支架,L型支架内垂直设置有滑槽,在滑槽内设置有可沿滑槽上下滑动的滑块,在滑块的顶端设置有调整丝杆,调整丝杆向上延展并穿过L型支架的顶部,在滑块还销接有调整齿轮,且所述调整齿轮与传动链传动连接。The utility model is further set as: the rising top adjustment mechanism includes an L-shaped bracket arranged on a rectangular fixed base, a chute is vertically arranged in the L-shaped bracket, and a slide block that can slide up and down along the chute is arranged in the chute. The top of the slide block is provided with an adjustment screw rod, which extends upwards and passes through the top of the L-shaped bracket. An adjustment gear is also pinned to the slide block, and the adjustment gear is connected to the transmission chain.
本实用新型进一步设置为:辊筒两端设置有用于承载防碰撞抱箍的环形套。The utility model is further configured as follows: the two ends of the roller are provided with annular sleeves for carrying anti-collision hoops.
本实用新型的有益效果是:本实用新型结构简单,设计合理,通过转动辊装置使铁芯能够平躺在固定底座上,使铁芯两端通透,使检修所需的光线充足的进入铁芯内部。并且通过减速电机带动链传动机构驱动转动辊装置转动从而带动被检修的铁芯转动,可以匀速转动铁芯或者根据需要点动转动铁芯,方便了检修人员从各个方向和位置检修铁芯内外可能存在的焊渣或不合格焊缝等质量问题,而不用再次移动铁芯。而且利用了涨顶调整机构调整链传动机构的松紧程度,对于不同重量的铁芯都能适用。The beneficial effects of the utility model are: the utility model has a simple structure and a reasonable design. The iron core can lie flat on the fixed base through the rotating roller device, so that the two ends of the iron core are transparent, and the light required for maintenance can enter the iron core sufficiently. core inside. And through the deceleration motor drives the chain transmission mechanism to drive the rotating roller device to rotate, so as to drive the iron core to be inspected to rotate. The iron core can be rotated at a constant speed or jogged according to the needs, which is convenient for the maintenance personnel to inspect the inside and outside of the iron core from various directions and positions. Quality problems such as existing welding slag or unqualified weld seams, without having to move the iron core again. Moreover, the top-rising adjustment mechanism is used to adjust the tightness of the chain transmission mechanism, which is applicable to iron cores of different weights.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型后视状态下的结构示意图;Fig. 2 is a schematic structural view of the utility model in a rear view state;
图3是本实用新型的使用状态下的示意图;Fig. 3 is the schematic diagram under the use state of the utility model;
图中:1.矩形固定底座,2.减速电机,3.链传动机构,4.转动辊装置,5. 涨顶调整机构,6.第一轴承座,7.第二轴承座,8.辊筒,9.第一齿轮,10.第二齿轮,11.调整齿轮,12.传动链,13.L型支架,14.滑槽,15.滑块,16.丝杆, 17.防碰撞抱箍,18.环形套。In the figure: 1. Rectangular fixed base, 2. Geared motor, 3. Chain transmission mechanism, 4. Roller device, 5. Top adjustment mechanism, 6. First bearing seat, 7. Second bearing seat, 8. Roller Barrel, 9. First gear, 10. Second gear, 11. Adjusting gear, 12. Transmission chain, 13. L-shaped bracket, 14. Chute, 15. Slider, 16. Screw rod, 17. Anti-collision hold Hoop, 18. Ring sleeve.
具体实施方式detailed description
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
如图1-3所示的本实用新型的优选实施例,一种电动检修辊架,包括矩形固定底座1,在矩形固定底座1的一侧设置有减速电机2,减速电机2连接有由减速电机2驱动的链传动机构3,矩形固定底座1上设置有若干组由链传动机构 3驱动的转动辊装置4,在矩形固定底座1上且位于设置减速电机2相邻的一侧上安装有用于调节链传动机构3松紧力的涨顶调整机构5,涨顶调整机构5位于相邻的两组转动辊装置4之间。As shown in Figure 1-3, the preferred embodiment of the present utility model is an electric maintenance roller frame, which includes a rectangular fixed base 1, a deceleration motor 2 is arranged on one side of the rectangular fixed base 1, and the deceleration motor 2 is connected with a deceleration motor The chain transmission mechanism 3 driven by the motor 2 is provided with several groups of rotating roller devices 4 driven by the chain transmission mechanism 3 on the rectangular fixed base 1, and it is useful to install on the rectangular fixed base 1 and on the side adjacent to the gear motor 2 The top-up adjustment mechanism 5 for adjusting the tension of the chain transmission mechanism 3 is located between two adjacent sets of rotating roller devices 4 .
转动辊装置4包括设置在矩形固定底座1上且与减速电机2相邻的一侧的若干第一轴承座6,矩形固定底座1上与第一轴承座6一一对应的设置有若干第二轴承座7,第一轴承座6和第二轴承座7之设有辊筒8。The rotating roller device 4 includes several first bearing seats 6 arranged on the rectangular fixed base 1 and adjacent to the reduction motor 2, and the rectangular fixed base 1 is provided with a number of second bearing seats 6 in one-to-one correspondence with the first bearing seats 6. The bearing housing 7, the first bearing housing 6 and the second bearing housing 7 are provided with a roller 8.
链传动机构3具有安装在减速电机2上的第一齿轮9、若干设置在第一轴承座6外侧并与辊筒8同轴连接的第二齿轮9、传动链11。The chain transmission mechanism 3 has a first gear 9 installed on the reduction motor 2 , several second gears 9 arranged outside the first bearing housing 6 and coaxially connected with the roller 8 , and a transmission chain 11 .
涨顶调整机构5包括设置在矩形固定底座1上的L型支架12,L型支架12 内垂直设置有滑槽13,在滑槽内设置有可沿滑槽13上下滑动的滑块14,在滑块14的顶端设置有调整丝杆15,调整丝杆15向上延展并穿过L型支架12的顶部,在滑块14还销接有调整齿轮10,且所述调整齿轮10与传动链11传动连接。The top-rising adjustment mechanism 5 comprises an L-shaped support 12 arranged on the rectangular fixed base 1, a chute 13 is vertically arranged in the L-shaped support 12, and a slide block 14 that can slide up and down along the chute 13 is provided in the chute. The top of the slide block 14 is provided with an adjustment screw rod 15, the adjustment screw rod 15 extends upwards and passes through the top of the L-shaped bracket 12, the slide block 14 is also pinned with an adjustment gear 10, and the adjustment gear 10 and the transmission chain 11 Drive connection.
辊筒8两端设置有用于承载防碰撞抱箍17的环形套18,防碰撞抱箍17搁置在环形套18上可以防止辊筒8在旋转时候由于摩擦伤害到铁芯。并且环形套18可以垫高铁芯,使铁芯和辊筒8之间存在间隙,减少摩擦,也方便吊装。Both ends of the roller 8 are provided with annular sleeves 18 for carrying anti-collision hoops 17, and the anti-collision hoops 17 rest on the annular sleeves 18 to prevent the roller 8 from damaging the iron core due to friction when rotating. And the annular sleeve 18 can raise the iron core, so that there is a gap between the iron core and the roller 8, which reduces friction and facilitates hoisting.
使用时,如图3所示,将铁芯外侧固定上两个用于吊装和保护铁芯的防碰撞抱箍17,然后吊装到本实用新型电动检修辊架上,使铁芯与辊筒8平行放置,将抱箍放置在环形套18上。然后启动减速电机2,减速电机2带动链传动机构 3中的第一齿轮9转动,第一齿轮9通过传动链12带动第二齿轮10和调整齿轮 11转动,第二齿轮10带动两个辊筒8同步转动,辊筒8与铁芯上的防碰撞抱箍 17产生摩擦力,随之带动铁芯缓慢转动,这样质检人员就可以在铁芯的两端对铁芯内部和外部进行质检和维修,不用再对铁芯进行吊运。并且由于铁芯水平放置,两端开口都有光线进入,更能提高检修人员质检和维修的精确度,并且不需要检修人员围着铁芯变换位置进行检验,减少了质检人员的工作量。铁芯两端都可以进行检修,提升了检修的准确度。当根据铁芯重量等因素需要调整传动链12的松紧度时,旋转涨顶调整机构5内的丝杆16,丝杆16带动滑块15 上下滑动,滑块15带动调整齿轮11上下运动。第三齿轮10向上运动时,则顶紧了传动链12,使传动链12紧绷;调整齿轮11向下运动时,则使传动链12松弛些许。链传动机构3外侧也可以设置挡板,使本机构操作时候更为安全。减速电机2可以匀速正反转运动,也可以根据需要点动正反转操作。During use, as shown in Figure 3, two anti-collision hoops 17 for hoisting and protecting the iron core are fixed on the outside of the iron core, and then hoisted onto the utility model electric maintenance roller frame, so that the iron core and the roller 8 Place in parallel, place the hoop on the ring sleeve 18. Then start the reduction motor 2, the reduction motor 2 drives the first gear 9 in the chain transmission mechanism 3 to rotate, the first gear 9 drives the second gear 10 and the adjustment gear 11 to rotate through the transmission chain 12, and the second gear 10 drives two rollers 8 rotate synchronously, the roller 8 and the anti-collision hoop 17 on the iron core generate friction, and then drive the iron core to rotate slowly, so that the quality inspectors can perform quality inspection on the inside and outside of the iron core at both ends of the iron core And maintenance, no need to lift the iron core. And because the iron core is placed horizontally, light enters the openings at both ends, which can improve the accuracy of quality inspection and maintenance of maintenance personnel, and does not require maintenance personnel to change positions around the iron core for inspection, reducing the workload of quality inspection personnel . Both ends of the iron core can be inspected, which improves the accuracy of inspection. When the tightness of the transmission chain 12 needs to be adjusted according to factors such as iron core weight, the screw mandrel 16 in the top adjustment mechanism 5 is rotated, the screw mandrel 16 drives the slide block 15 to slide up and down, and the slide block 15 drives the adjustment gear 11 to move up and down. When the third gear 10 moves upwards, it tightens the transmission chain 12, making the transmission chain 12 tight; when the adjusting gear 11 moves downwards, the transmission chain 12 is loosened a little. A baffle plate can also be provided on the outside of the chain drive mechanism 3, which makes the operation of this mechanism safer. The reduction motor 2 can move forward and reverse at a constant speed, and can also operate forward and reverse in jog according to needs.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621162714.3U CN206505023U (en) | 2016-10-25 | 2016-10-25 | A kind of electronic maintenance roll stand |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621162714.3U CN206505023U (en) | 2016-10-25 | 2016-10-25 | A kind of electronic maintenance roll stand |
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| CN206505023U true CN206505023U (en) | 2017-09-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109533811A (en) * | 2018-12-31 | 2019-03-29 | 江苏百达环保科技有限公司 | A kind of transmission device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109533811A (en) * | 2018-12-31 | 2019-03-29 | 江苏百达环保科技有限公司 | A kind of transmission device |
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Granted publication date: 20170919 |